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CC1100 COMPACTOR

USER AND SAFETY

MANUAL

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Summary of Contents for CC1100

Page 1: ...CC1100 COMPACTOR USER AND SAFETY MANUAL ...

Page 2: ...0 compactor safety 6 Recommended precautions 7 CC1100 compactor labels for operation and PPE 8 CC1100 compactor operation instructions 10 Daily and monthly checks 11 Parts list 12 Hydraulic system 13 Hydraulic power pack 14 Hydraulic cylinders 15 Hydraulic schematic 16 Moving and storage 17 Certificate of conformity 1 ...

Page 3: ... a safety plate to ensure the bin wheels are not damaged On off key on the control panel and a single phase hydraulic control system with 2 handed controls for user safety Reduces waste volumes by up to 75 Audible beeper when machine is in use Easy and safe to operate Reducing cost of waste removal Compacts standard 1100 litre bins 30 second cycle time Small footprint minimal floor space required ...

Page 4: ...Overview Drawings 3 ...

Page 5: ...Machine Dimensions and Weight Machine Weight 320KG 4 ...

Page 6: ... to the side of the machine giving the operator a clear view of the bin to be compacted and the surrounding area The controls require the operator to use both hands ensuring that the machine cannot be operated by accident and keeping the operators hands away from the moving parts The machine emits an audible signal during operation to make anyone in the vicinity aware it is working 5 ...

Page 7: ... keep 2 meters clear of the machine whilst it is in operation Ensure the working area around the machine is clear of obstructions before use Before connecting machine to mains supply ensure voltage and frequency correspond with thats listed on the range plate Do not use extension leads to connect machine to mains supply Do not operate if power supply lead and insulation is damaged Do not connect a...

Page 8: ...CC1100 Compactor Safety Labels for Operation and PPE All safety stickers are clearly mounted on the machine in clear view Please ensure the correct PPE is being used before operating the machine 7 ...

Page 9: ...sonnel 2 Ensure the machine is on stable and level ground 3 Ensure there are no overhead obstructions 4 Ensure the foot brake has been applied on the compactor 5 Ensure that all personnel other than the operator are well clear of the machine 6 Ensure the compactor head is in the upright position 8 ...

Page 10: ...ety beep will being to sound 5 Once the bin has compacted press the dead man button with the raise button to move the compactor head back into the up right position if either button is release the machine will stop To compact the bin 1 Load the bin as shown in the image below 6 Remove the bin and repeat as required NOTE The compactor can be stopped at any time by simply releasing the buttons On Of...

Page 11: ...ake is working 3 Check hydraulic hoses and connectors for any leaks Monthly Checks 1 Check cables and connections to ensure they are all in good condition 2 Check that all warning and safety stickers are legible 3 Check the bolts holding the castors are tight Yearly Maintenance 1 Replace hydraulic oil in the power pack 2 Check for any damaged or worn parts refer to the parts list on page 11 10 ...

Page 12: ...Parts List 11 ...

Page 13: ...motor close coupled to a 2 speed gear pump for fast approach at low pressure and maximum compacting force The power pack has an integrated double valve for directional control and a relief valve for controlling the systems hydraulic pressure The hydraulic compacting cylinder is a 703 3 60 bore 30 rod 300 stroke See pages 13 14 for drawings of the above 12 ...

Page 14: ...Hydraulic Power Pack 13 ...

Page 15: ...Hydraulic Cylinder 14 ...

Page 16: ...Hydraulic Schematic P1 G1 4 P2 G1 4 15 ...

Page 17: ...rying a bin Transportation The machine should always be transported in its upright position the foot brake should be applied and the machine should be strapped into place by an Appropriately rated strap It is recommended that the machine is strapped across the base frame Storage If the machine is not being used for an extended period of time its should be stored in a clean dry place with good vent...

Page 18: ...Aireside Business Park Royd Ings Avenue BD21 4BZ Description of Product CC1100 Compactor Function Model Type Serial Number Function Bin Compactor Model CC1100 Compactor Type Serial Number Standards Used EN ISO 4413 2010 EN ISO 12100 2010 EN ISO 13849 1 2006 EN 61000 6 4 2007 Place of Declaration Unit 3 Aireside Business Park Royd Ings Avenue Keighley BD21 4BZ Date of Declaration 17 05 2021 Declara...

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