Hyundai Midtronics GRX-5100 Instruction Manual Download Page 1

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Instruction Manual

October 2017

167-000842EN-A

GRX-5100

Hazardous voltage.

An improper connection can result in

serious injury or death.

To avoid electrical shock or burn, never alter

the GRX-5100 Hyundai’s original AC cord and

plug. Disconnect plug from outlet when GRX-

5100 Hyundai is idle.

Summary of Contents for Midtronics GRX-5100

Page 1: ...N A GRX 5100 Hazardous voltage An improper connection can result in serious injury or death To avoid electrical shock or burn never alter the GRX 5100 Hyundai s original AC cord and plug Disconnect plug from outlet when GRX 5100 Hyundai is idle ...

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Page 3: ...ing to AC Power 12 Initial Startup 12 Changing User Preferences 12 Chapter 2 Module Balance 13 Parameters 13 Procedure 13 Results 13 Chapter 3 Module Info 14 Procedure 14 Chapter 4 Tool Info 15 Totals 15 Life Time Totals 15 Version 15 Chapter 5 Utility Menu 16 Clock 16 Mode 16 Time 16 Format 16 Date 16 Users 16 Entering A New User ID 16 Deleting A User ID 17 Editing A User ID 17 Display 17 Tempera...

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Page 5: ...0 Hyundai is not intended for use by persons including children with reduced physical sensory or men tal capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the GRX 5100 Hyundai by a person responsible for their safety Risk of explosive gases Batteries generate explosive gases during normal operation and when discharged or charg...

Page 6: ... electrical shock or burn never alter the GRX 5100 Hyundai s original AC cord and plug Disconnect plug from outlet when GRX 5100 Hyundai is idle The GRX 5100 Hyundai is not intended to supply power to a low voltage electrical system other than applications using rechargeable batteries 2 8 NEVER charge a frozen battery thaw it out first 3 Grounding Power Cord Connections 3 1 The GRX 5100 Hyundai mu...

Page 7: ...ture The GRX 5100 Hyundai must be mounted so that air can freely circulate all around it 5 1 Do not place combustible materials on or near the GRX 5100 Hyundai or mount the GRX 5100 Hyundai closer than 3 inches from any adjacent wall The GRX 5100 Hyundai must never be mounted next to or above heat generating equipment 5 2 Locate the GRX 5100 Hyundai as far away from the battery as the cables permi...

Page 8: ...hem thoroughly with cold running water for at least 10 minutes and seek medical attention If battery electrolyte gets on your skin or cloth ing wash immediately with a mixture of water and baking soda Always wear proper safety glasses or face shield when working with or around batteries Keep hair hands and clothing as well as the analyzer cords and cables away from moving engine parts Remove any j...

Page 9: ...Connection Panel 11 A Midget Fuse HighVoltage Cable Connection Connection Panel External 12V Auxiliary Power Antenna Connector not used USB A Port For connecting an external USB style jump drive GR 8 Not used RS 232 For future use USB B For future use Diagnostic Indicator LED Lights VIM Low Voltage Cable Connection Used to connect to the low voltage battery electronic control unit based on the app...

Page 10: ... or require a response Menu Screen Arrows When displayed in menu screens the menu screen arrows show you which ARROW key on the keypad to press to display other icons or screens For example the up and down arrows indicate when to press or to display the screens above and below the current screen The left and right menu screen arrows tell you when to use or to select an icon When displayed under a ...

Page 11: ...ve and below the screen The first number above the right soft key indicates the position in the list of the highlighted item The second number above the right soft key indicates the number of items in the list To select an item use or to highlight the item and press the appropriate soft key To move the highlight bar up five lines at a time press t To move the highlight bar down five lines at a tim...

Page 12: ... is ON Connecting to AC Power Plug the GRX 5100 Hyundai into a dedicated grounded nominal 15 amp or higher AC outlet Press the power switch to the ON position Initial Startup When you start the GRX 5100 Hyundai for the first time you are asked to enter a number of settings so you can already adapt the GRX 5100 Hyundai to your personal settings Among these settings are the language date time etc Th...

Page 13: ...on 1 AE MODULE 2 TEV MODULE 3 Select the module type 1 EV 2 HEV 3 PHEV 4 Select the specific module to be balanced 5 If you are wearing the appropriate personal protective equipment for high voltage service select YES 6 Select the correct TARGET VOLTAGE 28 00 V The GRX 5100 Hyundai performs a Self Test before advancing to the next step 7 Connect the High Voltage cable from the GRX 5100 to the modu...

Page 14: ...ve equipment for high voltage service select YES 6 Connect the High Voltage cable from the GRX 5100 to the module 7 Connect the Cell Voltage interface Cable from the BCU 64 to the Module 8 For modules that have readable temperature sensors connect the Temperature Sensors Interface Cable from the BCU 64 to the Module 9 Press NEXT to continue The MODULE INFO status screen is displayed 10 Use or to s...

Page 15: ...e number of charges or de powerings and tracks the results 1 LIFE TIME TOTALS Select the Totals option you want to see and press NEXT to continue Life Time Totals LIFE TIME TOTALS show the total number of times the tool is used to determine health and charge of battery packs and battery sections Version The VERSION utility displays software tool serial num ber WiFi and BCU 64 information Use or to...

Page 16: ...inue or press the corresponding number key 1 MM DD YYYY month day year 2 DD MM YYYY day month year 3 If you used the ARROW keys press SAVE to save your set ting or BACK to return to the CLOCK DATE screen without saving the changes Date Date setting is only allowed at the first time use and cannot be adjusted through the Utility Menu 1 Use or to select the DATE and press NEXT to con tinue and press...

Page 17: ...ter as many times as needed 7 Press SAVE to save your changes 8 If USER PIN is enabled after edit a User ID you need to enter a corresponding User PIN Display The DISPLAY utility allows you to adjust the contrast of the text on the display and the backlight time The contrast level is 0 lightest to 10 darkest To change it 1 Press or to adjust the LCD contrast or use the cor responding number keys 8...

Page 18: ...counter reset to 0 before it continues NOTE This will not clear the lifetime test total avail able in the VERSION information screen Reset Defaults This function allows you to reset Administrative options to their original settings It will clear all registered users Option Default Settings 1 USER ID ON 2 UNREG USER OFF 3 PIN Not Available Change Admin Pin This function allows you to enter a new 5 ...

Page 19: ...he GRX 5100 Hyundai re seat the cable connections and power the GRX 5100 Hyundai back up If the error message reappears contact your local sales service distributor for service Communication Error Indicates an internal communication problem in the GRX 5100 Hyundai Internal Temperature Sensor Failure Contact your local sales service distributor for service Incorrect Voltage Detected The voltage of ...

Page 20: ... U S and foreign patents For specific patent information contact Midtronics Inc at 1 630 323 2800 LIMITED WARRANTY The GRX Battery Diagnostic Station is warranted to be free of defects in materials and workmanship for a period of two years from date of purchase The cables are excluded from this warranty Midtronics will at our option repair or replace the equipment with a remanufactured equipment T...

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