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Midtronics Inc.     7000 Monroe Street     Willowbrook, IL 60527

www.midtronics.com

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General Safety Guidelines

GRX-5100 Hyundai

IT IS OF UTMOST IMPORTANCE THAT BEFORE USING YOUR 

GRX-5100 Hyundai, YOU READ THIS MANUAL AND FOLLOW 

THE SAFETY AND OPERATING INSTRUCTIONS EXACTLY.

Hazardous voltage. 

Can result in electric shock when the 

protective covers are removed.

Circuit boards, test points, and output volt-

ages also may be floating above (below) chassis 

ground.

This GRX-5100 Hyundai is designed for 

indoor use only.

1. Maintenance

 

Periodic inspection and care are highly recommended, es-

pecially if the GRX-5100 Hyundai is operating in a harsh 

environment.

 

Inspect signs of overheating, rust paint deterioration, and 

general condition of the unit.  Corrective measures should 

be taken if necessary.

 

Removal of dust, dirt, and debris from the external enclo-

sure surfaces is encouraged and may be performed while 

the unit is in operation.

  IMPORTANT: There are no user-serviceable parts 

inside the GRX-5100 Hyundai.  At no time should 

personnel remove any cover.

 

Ensure that the AC power line ground is connected prop-

erly to the GRX-5100 Hyundai input connector or chassis.  

Similarly, other power ground lines including those to ap-

plication and maintenance equipment must be grounded 

properly for both personnel and equipment safety.

 

Always ensure that AC input power is de-energized prior 

to connecting or disconnecting any cable.

 

In normal operation, the operator does not have access 

to hazardous voltages within the chassis.  However, de-

pending on the user's application configuration, HIGH 

VOLTAGES HAZARDOUS TO HUMAN SAFETY may be nor-

mally generated on the output terminals.  The customer/

user must ensure that the output power lines are labeled 

properly as to the safety hazards and that any inadvertent 

contact with hazardous voltages is eliminated.

 

This GRX-5100 Hyundai is not intended for use by persons 

(including children) with reduced physical, sensory or men-

tal capabilities, or lack of experience and knowledge, unless 

they have been given supervision or instruction concerning 

use of the GRX-5100 Hyundai by a person responsible for their 

safety.

Risk of explosive gases

Batteries generate explosive gases during normal 

operation, and when discharged or charged.

1.1  To reduce risk of battery explosion, follow these safety 

instructions and those published by the battery manu-

facturer and the manufacturer of any equipment you in-

tend to use in the vicinity of a battery. Review cautionary 

marking on these products and on the engine, and on the 

vehicle or equipment containing the battery.

Charging a non-rechargeable battery may 

cause the battery to burst.

To reduce the risk of injury, only charge rechargeable 

type batteries.

If you are uncertain as to the type of battery you are attempting 

to charge, or the correct procedure for checking the battery’s 

state of charge, contact the seller or battery manufacturer.

1.2  Use of an attachment not recommended or sold by the 

GRX-5100 Hyundai manufacturer may result in a risk of 

fire, electric shock, or injury to persons.

1.3  To reduce risk of damage to the electric plug and cord, 

pull by the plug rather than by the cord when disconnect-

ing the GRX-5100 Hyundai.

1.4  Do not operate the GRX-5100 Hyundai if it has received a 

sharp blow, been dropped or otherwise damaged in any 

way; take it to a qualified service center.

1.5  Do not disassemble the GRX-5100 Hyundai; when repair 

is required, contact local sales/service distributor to return 

the unit to Midtronics Inc.  (see back cover for more infor-

mation). Incorrect reassembly may result in a risk of elec-

tric shock or fire.

1.6  To reduce risk of electric shock, unplug the GRX-5100 

Hyundai from the AC outlet and auxiliary 12 VDC power 

cord before attempting any maintenance or cleaning. 

Turning off the controls will not reduce this risk.

General Safety Guidelines

IMPORTANT SAFETY INSTRUCTIONS - SAVE 

THESE INSTRUCTIONS

Summary of Contents for Midtronics GRX-5100

Page 1: ...N A GRX 5100 Hazardous voltage An improper connection can result in serious injury or death To avoid electrical shock or burn never alter the GRX 5100 Hyundai s original AC cord and plug Disconnect plug from outlet when GRX 5100 Hyundai is idle ...

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Page 3: ...ing to AC Power 12 Initial Startup 12 Changing User Preferences 12 Chapter 2 Module Balance 13 Parameters 13 Procedure 13 Results 13 Chapter 3 Module Info 14 Procedure 14 Chapter 4 Tool Info 15 Totals 15 Life Time Totals 15 Version 15 Chapter 5 Utility Menu 16 Clock 16 Mode 16 Time 16 Format 16 Date 16 Users 16 Entering A New User ID 16 Deleting A User ID 17 Editing A User ID 17 Display 17 Tempera...

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Page 5: ...0 Hyundai is not intended for use by persons including children with reduced physical sensory or men tal capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the GRX 5100 Hyundai by a person responsible for their safety Risk of explosive gases Batteries generate explosive gases during normal operation and when discharged or charg...

Page 6: ... electrical shock or burn never alter the GRX 5100 Hyundai s original AC cord and plug Disconnect plug from outlet when GRX 5100 Hyundai is idle The GRX 5100 Hyundai is not intended to supply power to a low voltage electrical system other than applications using rechargeable batteries 2 8 NEVER charge a frozen battery thaw it out first 3 Grounding Power Cord Connections 3 1 The GRX 5100 Hyundai mu...

Page 7: ...ture The GRX 5100 Hyundai must be mounted so that air can freely circulate all around it 5 1 Do not place combustible materials on or near the GRX 5100 Hyundai or mount the GRX 5100 Hyundai closer than 3 inches from any adjacent wall The GRX 5100 Hyundai must never be mounted next to or above heat generating equipment 5 2 Locate the GRX 5100 Hyundai as far away from the battery as the cables permi...

Page 8: ...hem thoroughly with cold running water for at least 10 minutes and seek medical attention If battery electrolyte gets on your skin or cloth ing wash immediately with a mixture of water and baking soda Always wear proper safety glasses or face shield when working with or around batteries Keep hair hands and clothing as well as the analyzer cords and cables away from moving engine parts Remove any j...

Page 9: ...Connection Panel 11 A Midget Fuse HighVoltage Cable Connection Connection Panel External 12V Auxiliary Power Antenna Connector not used USB A Port For connecting an external USB style jump drive GR 8 Not used RS 232 For future use USB B For future use Diagnostic Indicator LED Lights VIM Low Voltage Cable Connection Used to connect to the low voltage battery electronic control unit based on the app...

Page 10: ... or require a response Menu Screen Arrows When displayed in menu screens the menu screen arrows show you which ARROW key on the keypad to press to display other icons or screens For example the up and down arrows indicate when to press or to display the screens above and below the current screen The left and right menu screen arrows tell you when to use or to select an icon When displayed under a ...

Page 11: ...ve and below the screen The first number above the right soft key indicates the position in the list of the highlighted item The second number above the right soft key indicates the number of items in the list To select an item use or to highlight the item and press the appropriate soft key To move the highlight bar up five lines at a time press t To move the highlight bar down five lines at a tim...

Page 12: ... is ON Connecting to AC Power Plug the GRX 5100 Hyundai into a dedicated grounded nominal 15 amp or higher AC outlet Press the power switch to the ON position Initial Startup When you start the GRX 5100 Hyundai for the first time you are asked to enter a number of settings so you can already adapt the GRX 5100 Hyundai to your personal settings Among these settings are the language date time etc Th...

Page 13: ...on 1 AE MODULE 2 TEV MODULE 3 Select the module type 1 EV 2 HEV 3 PHEV 4 Select the specific module to be balanced 5 If you are wearing the appropriate personal protective equipment for high voltage service select YES 6 Select the correct TARGET VOLTAGE 28 00 V The GRX 5100 Hyundai performs a Self Test before advancing to the next step 7 Connect the High Voltage cable from the GRX 5100 to the modu...

Page 14: ...ve equipment for high voltage service select YES 6 Connect the High Voltage cable from the GRX 5100 to the module 7 Connect the Cell Voltage interface Cable from the BCU 64 to the Module 8 For modules that have readable temperature sensors connect the Temperature Sensors Interface Cable from the BCU 64 to the Module 9 Press NEXT to continue The MODULE INFO status screen is displayed 10 Use or to s...

Page 15: ...e number of charges or de powerings and tracks the results 1 LIFE TIME TOTALS Select the Totals option you want to see and press NEXT to continue Life Time Totals LIFE TIME TOTALS show the total number of times the tool is used to determine health and charge of battery packs and battery sections Version The VERSION utility displays software tool serial num ber WiFi and BCU 64 information Use or to...

Page 16: ...inue or press the corresponding number key 1 MM DD YYYY month day year 2 DD MM YYYY day month year 3 If you used the ARROW keys press SAVE to save your set ting or BACK to return to the CLOCK DATE screen without saving the changes Date Date setting is only allowed at the first time use and cannot be adjusted through the Utility Menu 1 Use or to select the DATE and press NEXT to con tinue and press...

Page 17: ...ter as many times as needed 7 Press SAVE to save your changes 8 If USER PIN is enabled after edit a User ID you need to enter a corresponding User PIN Display The DISPLAY utility allows you to adjust the contrast of the text on the display and the backlight time The contrast level is 0 lightest to 10 darkest To change it 1 Press or to adjust the LCD contrast or use the cor responding number keys 8...

Page 18: ...counter reset to 0 before it continues NOTE This will not clear the lifetime test total avail able in the VERSION information screen Reset Defaults This function allows you to reset Administrative options to their original settings It will clear all registered users Option Default Settings 1 USER ID ON 2 UNREG USER OFF 3 PIN Not Available Change Admin Pin This function allows you to enter a new 5 ...

Page 19: ...he GRX 5100 Hyundai re seat the cable connections and power the GRX 5100 Hyundai back up If the error message reappears contact your local sales service distributor for service Communication Error Indicates an internal communication problem in the GRX 5100 Hyundai Internal Temperature Sensor Failure Contact your local sales service distributor for service Incorrect Voltage Detected The voltage of ...

Page 20: ... U S and foreign patents For specific patent information contact Midtronics Inc at 1 630 323 2800 LIMITED WARRANTY The GRX Battery Diagnostic Station is warranted to be free of defects in materials and workmanship for a period of two years from date of purchase The cables are excluded from this warranty Midtronics will at our option repair or replace the equipment with a remanufactured equipment T...

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