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Hyundai HYCH15100TE, Instruction Manual

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Hyundai HYCH15100TE Instruction Manual Download Page 31

2

9

S

SYMPTOM

PROBLEM

CORRECTION

jammed or stopped. 

Clutch overheats. 

Clutch is slipping or

flywheel is jammed or 
stopped.  

Belt burns. 

Flywheel won’t turn. 

•

Immediately stop engine.

•

Remove spark plug wires.

•

Turn flywheel by hand to

be sure it turns freely.

•

Check belt tension.

•

Clear chipper chamber.

Flywheel won’t turn. 

Chipping action seems 
too slow or flywheel 

stalling. 

When chipping, log 
seems t

o

 

v

ibrate 

excessively &
“hammers” hands. 

Chipper knife is hitting 
wear plate.  

Engine runs but flywheel

doesn’t rotate.  

Inner shoes of clutch worn.

Retaining springs weak or
broken.

Loose drive belt.  

• Replace worn or broken

clutch parts.
• Check belt tension.

• Clear chipper chamber.

Engine speed is too slow.
Belts are slipping.  

Knife is dull.
Gap between knife & 
wear plate is too great. 

The gap between the 
knife and wear plate 

is set incorrectly. 

• Run engine at full throttle.
• Check for loose or missing
belt & tighten.

• Remove knife & sharpen -

be sure to maintain same

bevel of 45 degrees.
• Adjust gap as per
instructions.

• Adjust gap per directions
in the front of this section.

TROUBLESHOOTING

Summary of Contents for HYCH15100TE

Page 1: ...PETROL WOOD CHIPPER HYCH15100TE Instruction Manual ...

Page 2: ...000 rpm min 2 knife 1 anvil 105x77x25cm 270kg Direct Belt Drive 17x900Li Centrifugal Clutch Model Number Displacement 14hp Power Chipping capacity Weight Length Width Height Operating RPM Type of Fuel Starting Method Wheel Tire Cutting Method Diameter Thickness Bearing Cutter wheel RPM Knife Numbers Package Size Gross Weight Cutter Disk Drive SPECIFICATIONS ...

Page 3: ...STALLATION OF CHIPPER KNIFE INSTRUCTIONS FOR ADJUSTING OR REPLACING BELT CENTRIFUGAL CLUTCH TECH TIPS 22 23 26 27 TROUBLESHOOTING 29 LUBRICATION AND MAINTENANCE 30 PARTS LIST 31 PARTS DIAGRAM 32 19 SECTION II ASSEMBLY INSTRUCTIONS SECTION III OPERATION SECTION IV CHIPPING 33 DECLARATION OF CONFORMITY 34 TABLE OF CONTENTS CONTACT US ...

Page 4: ...our chipper for any other purpose than chipping limbs It is designed for this use and any other use many cause serious injury DANGER Rotating cutting blade Keep hands and feet out of inlet and discharge opening while machine is running DANGER This machine can CRUSH GRIND CUT and SEVER parts of your body if they enter the inlet or discharge area of your chipper DANGER Your chipper was built to be o...

Page 5: ...WARNING MAKE CERTAIN THAT ALL SAFETY LABELS ON THIS EQUIPMENT ARE KEPT CLEAN AND IN GOOD CONDITION IF YOU NEED REPLACEMENT LABELS ORDER BY PART NUMBER 2 12cm ...

Page 6: ...ss nausea breathlessness collapsing or loss of consciousness Carbon monoxide poisoning symptoms are similar to flu food poisoning viral infections and simply tiredness It is quite common for people to mistake this very dangerous poisoning for something else To avoid carbon monoxide poisoning DO NOT use Petrol Diesel powered equipment inside any of the following Home garage tent camper van mobile h...

Page 7: ...fuel container inside where there is an open flame or spark such as a gas hot water heater space heater clothes dryer or furnace To reduce fire hazard keep engine and muffler free of debris build up Clean up fuel and oil spillage Allow unit to cool at least five minutes before storing Store fuel and oil in approved containers Keep away from heat and open flame and out of the reach of children Refu...

Page 8: ...f the engine is provided with a shut off valve turn the fuel off at the conclusion of working Do not tilt the machine when starting the engine FUEL SAFETY CAUTION ALL FUELS ARE FLAMMABLE AND PETROL VAPOUR IS EXPLOSIVE TAKE EXTREME CARE WHEN HANDLING FUEL KEEP FUEL OUT OF REACH OF CHILDREN GENERAL SAFETY Do not smoke each time fuel is handled ALWAYS avoid inhaling fumes ALWAYS carry fuel in the cor...

Page 9: ...ng where fumes may reach a spark open flame or any other source of ignition such as a water heater furnace or clothes dryer Allow the engine to cool before storing in any enclosure Replace all fuel tank and container caps securely and wipe up spilled fuel Never operate the unit without the fuel cap securely in place BATTERIES WHERE PRESENT Batteries present a risk if they become damaged by the pos...

Page 10: ...white finger Note the following to reduce the risk of white finger and carpal tunnel syndrome Wear gloves and keep your hands warm Take regular breaks All of the above precautions may help reduce the risk of white finger disease but not rule out the carpal tunnel syndrome Long term and regular users are therefore recommended to observe the condition of your hands and fingers Seek medical attention...

Page 11: ... Do not wear loose clothing gloves scarfs neckties or jewellery rings wrist watches which can be caught in moving parts HEAD PROTECTION MUST BE WORN Wear a safety helmet with a safety visor FACE SHIELD MUST BE WORN Wear a face shield to protect your face RESPIRATOR MUST BE WORN Wear a respirator Appropriate Personal Protective Equipment PPE MUST be worn at all times when operating or repairing the...

Page 12: ...devices in place and operating properly Do not operate the machine if all safety guards are not in place Do not use the unit with the chipper hopper removed The muffler and engine become hot and can cause a severe burn Do not touch Keep children and pets away Tragic accidents can occur if the operator is not alert to the presence of small children Keep children out of the work area and under the w...

Page 13: ... for your protection Never store machine with fuel in the fuel tank inside a building where ignition sources are present such as hot water and space heaters clothes dryers and the like Allow the engine to cool before storing in any enclosure Always refer to the operator s manual for important details if the machine is to be stored for an extended period If the fuel tank is to be drained do this ou...

Page 14: ...and instructions in this manual and on the machine SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE HAZARD This unit is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester applicable to local or state laws if any If a spark arrester is used th...

Page 15: ...be done on a clean level surface STEP I UNPACKING AND CHECKING CONTENTS 13 SKID PARTS BOX BOLT BAG CHIPPER CHIPPER HOPPER 4 EA 5 16 18 X CARRIAGE BOLTS HITCH ARMS STAND 4 EA 5 16 18 NYLOCK NUT HITCH ASSEMBLY GLASSES 4 EA 5 16 USS FLATWASHER PARTS BOX OWNER S MANUAL 2 EA 13 X 3 HHCS ENGINE MANUAL 4 EA 13 X 1 HHCS BOLT BAG 2 EA 13 GRIPCO NUT WIRE HARNESS 1 EA 3 16 HAIR COTTER PIN 10 EA 14 CABLE TIES...

Page 16: ...CH ASSEMBLY Attach the coupler 51 to tow bar 50 using hex bolt M12x80 56 flat washer 12 57 and lock nut M12 58 Attach the tow bar 50 to chassis 1 using hex bolt M12x70 65 flat washer 12 57 and lock nut M12 58 Attach the jockey wheel 52 to tow bar 50 using hex bolt M10x60 53 flat washer 12 57 and flat washer 10 54 STEP I ASSEMBLING THE FEEDING HOPPER Assemble feeding hopper 18 to cutter disk base 6...

Page 17: ...bolt M12x70 65 flat washer 12 57 lock nut M12 58 On the wheel 3 to wheel axis 2 lock the hex slotted nut M24x1 5 60 in place using the split pin 4x45 59 Install the dust cap 4 on the end using rubber hammer Attach the fender 47 to chassis 1 using hex bolt M8x20 67 flat washer 8 68 and lock nut M8 69 ...

Page 18: ...H OIL BEFORE STARTING ENGINE BE VERY CAREFUL NOT TO ALLOW DIRT TO ENTER THE ENGINE WHEN CHECKING OR ADDING OIL OR FUEL NOTE IF YOU START THE ENGINE WITHOUT OIL THE ENGINE WILL BE DAMAGED BEYOND REPAIR AND WILL NOT BE COVERED UNDER WARRANTY OIL Use a high quality detergent oil classified for Service SF SG SH SJ or higher Do not use special additives Use SAE30 or 15w40 engine oil 16 SECTION III OPER...

Page 19: ... tank to approximately 25mm below top of neck to allow for fuel expansion Be careful not to overfill Replace cap before starting Oil filling procedure First add 1100ml Start and run engine at idle for 30 seconds Shut engine off and wait 30 seconds Then add more oil slowly to bring level to Full mark on dipstick Remove dipstick and wipe clean with cloth Push dipstick back in and remove to check oil...

Page 20: ...proximately 1200 1400 RPM S at which speed the centrifugal clutch engages and begins driving the rotor Proper rotor speed is 2400 RPM 200 RPM When viewed from the operator zone the flywheel turns in a clockwise direction This rotation pulls branches into the chipper Always wear protective gloves and safety glasses during operation of the chipper If it becomes necessary to push material into the ch...

Page 21: ...e Wind can also change discharge direction so be aware Always keep hands out of the chipper hopper Never operate the chipper without the chipper hopper in place Do not transport the chipper while the engine is running Do not refuel the engine while it is hot warm or running Do not cover the chipper while the muffler is still hot Your chipper can process dry or green material Remove side limbs bran...

Page 22: ...AMAGE EACH TIME YOU USE YOUR CHIPPER CHECK KNIFE CONDITION WEAR PLATE CONDITION GAP SETTING AND THE NUTS AND BOLTS THAT HOLD THE KNIFE IN PLACE FOR TIGHTNESS EVERY 8 10 HOURS OF OPERATION DO NOT ALLOW CHIPS TO BUILD UP WITHIN 3 OF DISCHARGE CHUTE OPENING MOVE CHIPPER OR PILE AS NEEDED FAILURE TO DO THIS COULD RESULT IN UNNECESSARY JAMMING OF THE MACHINE TO MOVE PILE OF PROCESSED MATERIAL USE SPADE...

Page 23: ...his will cause damage to the machine Check to see if deflector is clogged If it is clear with a branch With a wooden stick loosen and remove any material left in the chipping chamber Reinstall the deflector Reconnect the spark plug wire and battery if so equipped Start machine and let material in chipping chamber discharge through deflector If chamber doesn t clear and the flywheel is still jammed...

Page 24: ...rring to operation and maintenance of the chipper engine Look it over carefully BE CERTAIN TO SERVICE THE ENGINE BEFORE YOU START IT When the steel chipping knife needs replacing or sharpening refer to the section on removal sharpening and re installation Care must be exercised when sharpening the knife to maintain the correct bevel and a straight edge Refer to sharpening directions When you insta...

Page 25: ...cked routinely for sharpness Using a dull knife will decrease performance and cause excessive vibration that will cause damage to the chipper How many times a knife can be sharpened is determined by how much material needs to be taken off to sharpen or to compensate for dents or gouges A new chipper knife has 18mm measurement between the short side bevel edge and the knife mounting holes 23 Stop t...

Page 26: ... the inner nut and bolt Double check all four for tightness one more time WEAR PLATE The wear plate should have a square 90 degree edge and be free of dents or gouges The wear plate can be sharpened by hand but as with the knife do not overheat during the sharpening process This will change the characteristics of the steel and it should be replaced Check the gap between the knife and wear plate ev...

Page 27: ...quipped with an oil drain valve to make changing the oil easy The valve is located on the engine on the towing side of the machine Place engine level Disconnect spark plug wires and keep it away from spark plugs Disconnect battery if equipped with electric starter at negative terminal With engine OFF but still warm open oil drain valve and drain oil into appropriate receptacle Note To open valve p...

Page 28: ... as shown in figure 2 If adjustment is necessary correct alignment by moving rotor pulley in or out on the rotor shaft Do not make adjustment bymoving the clutch on the engine shaft Replace belt guard Figure 2 BELT REPLACEMENT To replace the belt follow the above belt adjustment directions After you have loosened the engine bolts remove the old belts and replace it with new belts Always replace bo...

Page 29: ...tor speed is 2400 RPM 200 RPM Do not tamper with the engine s governor setting The governor controls the maximum safe operation speed and protects the engine Over speeding the engine is dangerous and will cause damage to the engine and to the other moving parts of the machine See your authorised dealer for engine governor adjustments Become familiar with successful operating conditions and avoid t...

Page 30: ...tion of shoes Remove shoes from hub 2 3 REASSEMBLE 1 Locate shoes correctly on hub for rotation required Place one end of each spring over a shoe pin stretch spring just enough to clear pin on the other shoe Use tape wrapped pliers to avoid nicking spring Avoid over stretching that may damage spring Repeat for all shoes Replace washer on hub shaft Reassemble drum to hub and secure with retaining r...

Page 31: ...ipper knife is hitting wear plate Engine runs but flywheel doesn t rotate Inner shoes of clutch worn Retaining springs weak or broken Loose drive belt Replace worn or broken clutch parts Check belt tension Clear chipper chamber Engine speed is too slow Belts are slipping Knife is dull Gap between knife wear plate is too great The gap between the knife and wear plate is set incorrectly Run engine a...

Page 32: ...ten if necessary 8 HOURS 40 HOURS Change engine oil Check tire pressure Remove and sharpen or replace chipper knife Sharpen wear plate Replace belt Change engine oil Change engine oil Clean and adjust or replace spark plugs Per recommendations in engine manual Order replacement belts Per recommendations Do not overfill Per recommendations Do not overfill Add or adjust as required See knife informa...

Page 33: ...utch Engine flat key Locating bush 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 1 1 4 23 12 2 30 22 2 2 14 10 4 15 2 1 14 24 14 10 2 8 3 3 6 8 2 8 8 8 4 17 17 4 11 2 1 1 1 1 1 2 Coupler Jockey wheel Hex bolt M10x60 Flat washer 10 Lock nut M10 Hex bolt M12x80 Flat washer 12 Lock nut M12 Split pin 4x45 Hex slotted...

Page 34: ...32 PARTS DIAGRAM ...

Page 35: ...33 DECLARATION OF CONFORMITY ...

Page 36: ...hone Call our team on 01646 687880 open Monday Friday 8 30am 5pm Email aftersales hyundaipowerproducts co uk Online Live Chat Go to www hyundaipowerproducts co uk Live chat is open Monday Friday from 8 30am 5pm Post Genpower Limited Isaac Way Pembroke Dock Pembrokeshire SA72 4RW UK ...

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Page 40: ...embroke Dock UNITED KINGDOM SA72 4RW T 44 0 1646 687 880 F 44 0 1646 686 198 E info hyundaipowerproducts co uk www hyundaipowerproducts co uk Imported Distributed by GENPOWER LTD for the United Kingdom Ireland Licensed by Hyundai Corporation Korea ...

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