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21 

 

  

9. TROUBLESHOOTING 

 

 
 

 

Problem 

Recommended Action 

 
 
 

 

Engine will not start 

Not enough fuel 

Fill with fuel 

Start switch and fuel valve not 

ON 

Turn them to the ON position 

Not enough engine oil 

Add more oil 

No fuel in the carburetor 

Start a few times to ensure 

fuel enters the carburetor 

 

Spark plug not working 

Replace spark plug 

Take to authorised dealer 

 
 
 

 

Connected device will not 

start 

Both the output indicator and 

overload indicator lights are 

not ON 

Send the generator to an 

authorised dealer 

If the output indicator light is 

ON but the device doesn’t 

work after plugging in directly 

Restart if the overload 

indicator light is off, if it 

doesn’t 

work, send to an authorised 

dealer. 

Both the output indicator light 

and the overload indicator light 

are ON but device has no 

defects 

 

Send the generator to an 

authorised dealer 

 

If there is no power in the 

DC outlet 

Electric circuit breaker is not 

intact 

Replace the electric circuit 

breaker 

Electric circuit breaker is intact 

Send the generator to an 

authorised dealer 

 

Erratic DC output 

Dirty air filter 

Clean or replace the air filter 

 

Fouled petrol 

Replace petrol 

Send to an authorised dealer 

Summary of Contents for HY3500Ei

Page 1: ...PETROL INVERTER GENERA TOR HY3500Ei User Manual ...

Page 2: ...1 4 STARTING PROCEDURE 12 5 STOPPING PROCEDURE 13 6 OPERATING INSTRUCTIONS 13 16 7 MAINTENANCE 17 19 8 TRANSPORT STORAGE 20 9 TROUBLESHOOTING 21 10 SPECIFICATION 22 11 RECYCLING PRODUCT DISPOSAL 23 12 DECLARATION OF CONFORMITY 24 13 CONTACT DETAILS 25 14 MANUAL UPDATES 25 15 WARRANTY 25 ...

Page 3: ... using the machine 1 6 Some or all of the following warning signs symbols and or PPE pictograms may ap pear throughout this manual You MUST adhere to their warnings Failure to do so may result in personal injury to yourself or those aroundyou DANGER Indicates a hazard which if not avoided could result in serious injury or death WARNING Indicates a hazard which if not avoided could result in seriou...

Page 4: ...lse 1 14 To avoid carbon monoxide poisoning DO NOT use Petrol Diesel powered equipment inside any of the following Home garage tent camper van mobile home caravan or boat This is not exhaustive and if you are in any doubt contact yourdealer 1 15 If you think you have or someone around you has been affected by carbon monoxide poisoning 1 16 Get them fresh air immediately by leaving the affected are...

Page 5: ...S avoid inhaling fumes 1 34 When de fueling ALWAYS use a proper fuel retriever 1 35 ALWAYS carry fuel in the correct and clearly marked container 1 40 Electrical Safety where applicable 1 41 Electricity can kill NEVER work on LIVE ENERGISED equipment 1 42 Prior to carrying out any maintenance work you MUST identify electrical isolation methods and isolate all electrical supplies 1 43 Prior to use ...

Page 6: ...areas 1 59 1 There is an explosion risk if the battery terminals are short circuited when connecting disconnecting ALWAYS exercise great care so that the terminals or battery leads are NOT allowed to touch and cause a spark ALWAYS use suitable insulated tools 1 60 Vibrations where applicable 1 61 Prolonged use of hand held operated machines will cause the user to feel the effects of from vibration...

Page 7: ...ou should NEVER use the machine when 1 83 Wearing loose clothing barefoot or sandals 1 84 Under the influence of drink or drugs or as a result of having taken medication for cold or flu or any other times when a possibility exists that your judgement might be impaired or that you might not be able to operate the machine properly and in a safe manner 1 85 Suffering from exhaustion or lack of sleep ...

Page 8: ...meter is required all around the machine 1 96 Maximum ambient temperature 40 degrees Celsius 1 97 Fire risk Fuel can expand and overflow in a hot environment or moving vehicle 1 98 Explosion risk LPG Petrol can leak and the vapour are heavier than air Never store in confined spaces especially in a boat where the vapour will accumulate in the hull and create a high risk of explosion 1 98 1 Carbon m...

Page 9: ...el Filler Cap 10 Ignition Switch 2 Exhaust 11 DC Protector 3 Air Filter 12 DC Socket 4 Recoil Starter Handle 13 Indicator Lights 5 Choke 14 AC Circuit Breakers 6 Fuel Switch 15 Economy Switch 7 Control Panel 16 Earth Point 8 Economy Switch 17 AC Sockets 9 LCD Display ...

Page 10: ...uel in a well ventilated area DO NOT MIX FUEL WITH OIL FUEL TYPE Unleaded Petrol FUEL TANK CAPACITY 12 5 Litres ENGINE OIL TYPE Semi Synthetic SAE 15W40 ENGINE OIL CAPACITY 600ml 2 0 Place the generator of a flat level surface 2 1 Remove the oil filler cap dipstick 1 2 2 Slowly fill with 600ml of semi synthetic SAE 15W40 engine oil Stop occasionally to check the level 2 3 Fill to the upper limit o...

Page 11: ...o power equipment in the following permutations 1 or more class 2 equipment or 1 piece of class 1 equipment or 1 or more Class 2 equipment and 1 piece of Class 1 equipment 2 13 Class 1 equipment uses an earth wire 2 14 Class 2 equipment also known as double insulated does NOT use an earth wire and will have the following symbol on it 2 15 If the generator is to be used in a more permanent location...

Page 12: ... Turn the engine switch to the ON position 3 2 Pull the choke knob 3 fully out NOTE if starting from warm do not use the choke 3 3 Slowly pull the recoil starter handle 4 until you feel resistance 3 4 Once you feel resistance pull the recoil starter handle swiftly until the generatorstarts 3 5 Slowly return the recoil starter handle DO NOT let go of it allowing it to snap back into the starter hou...

Page 13: ...start or stop the engine with electrical devices plugged in and turned on Switch the main breaker OFF down 4 0 Switch off all electrical loads and disconnect them 4 1 Allow the engine to idle with no load for 20 to 30 seconds 4 2 Turn the engine switch to the OFF position 4 3 Turn the fuel switch to the OFF position 6 USING THE MACHINE WARNING Exhaust system heat and or gasses could ignite combust...

Page 14: ...ected to it DO NOT exceed the generators wattage current capacity Failure to disconnect the electrical load before switching the generator OFF may damage the AVR 5 0 Connecting electrical loads 5 1 Let the engine run until the rpm is stable and has been allowed to warm up for a few minutes after starting 5 2 Make sure the output indicator light is on green 5 3 Plug in and turn on the electrical lo...

Page 15: ...rting wattage when selecting electrical devices to connect to the generator 5 10 Calculate the watts needed to start the largest motor 5 11 Add to that figure the running watts of all other connected loads 5 12 Start the largest motor first and only one motor at a time 5 13 The engine is equipped with a low oil level sensor that shuts down theengine automatically when the oil level drops below a s...

Page 16: ... the skin or eyes The correct Personal Protective Equipment PPE MUST be worn when handling batteries 5 26 If battery electrolyte gets on to the skin or eyes rinse thoroughly with warm water for at least 15 minutes and call a Doctor immediately 5 27 If you swallow any battery electrolyte rinse your mouth with water and drink plentyof water or milk with magnesia or vegetable oil and call a Doctor im...

Page 17: ...acturer s part number specifications Replacement parts that DO NOT meet specifications may result in a safety hazard or poor operation of the generator and will VOID the warranty Major servicing including installation or replacement parts should be made by a qualified service technician Item Maintenance Every Usage 1st month or 20 hours Every 3 months or 50 hours Every 6 months or 100 hours Every ...

Page 18: ...6 1 Remove the air filter cover 6 2 Remove the air filter element and ensure no dirt or debris enters the carburetor 6 3 To clean the air filter wash in warm soapy water and allow to dry 6 4 Once dry soak in clean engine oil then squeeze to remove the excess 6 5 Reinstall the air filter and air filter cover OIL NOTE Oil capacity 600ml Semi Synthetic SAE15W 40 Engine oil 6 6 Remove the oil filler c...

Page 19: ...ug 6 19 Remove carbon deposits from the spark plug using a soft wire brush 6 20 The spark plug gap should be 0 6 0 7mm Check the gap using a feeler gauge and adjust as necessary by carefully bending the side electrode to achieve the correct gap 6 21 Refit the cleaned and adjusted spark plug by hand to avoid cross threading 6 22 After spark plug seats then tighten as necessary but avoid over tighte...

Page 20: ...l the fuel from the fuel tank into a suitable container 7 8 Remove the maintenance cover to gain access to the carburetor 7 9 Turn the engine switch to the ON position and loosen the carburetor drain screwto allow the fuel in the carburetor to drain into a suitable container 7 10 Remove the spark plug HT lead cap and pull the recoil starter handle three to four times to remove all the fuel from th...

Page 21: ... to an authorised dealer If the output indicator light is ON but the device doesn t work after plugging in directly Restart if the overload indicator light is off if it doesn t work send to an authorised dealer Both the output indicator light and the overload indicator light are ON but device has no defects Send the generator to an authorised dealer If there is no power in the DC outlet Electric c...

Page 22: ...ric Fuel Type Unleaded petrol Oil Capacity 600ml Oil Type Semi synthetic SAE 15W 40 GENERATOR Model HY3500i Rated Frequency 50Hz Rated Voltage 240V Rated Current 12 5A Rated Speed 3600rpm Rated Output Power 3 0kVA Max Output Power 3 3kVA GENERATOR SET DC Output 12V 5A Fuel Tank Volume 12 5L Net Weight 35kG Working Ambient Temperature 15 to 40 C Max Altitude 1000m Noise Level 74 dBA 7m Dimensions L...

Page 23: ...ce with your local authorityor recycling centre 8 4 Certain products contain batteries which should not be disposedof in your domestic waste 8 5 You MUST recycle batteries in accordance with your local authority or recycling centre 8 6 Unwanted packaging and materials should be stored and taken to a recycling centre so it can be disposed of in a manner which is compatible with the environment 8 7 ...

Page 24: ...FORMITY Genpower Ltd confirms that this Hyundai generator conforms to the following CE directives 2006 42 EC Machinery Directive 2004 108 EC EMC Directive 2000 14 EC Noise Emissions Directive 97 68 EC NRMM Emissions Directive ...

Page 25: ... 0 Our manuals are constantly being reviewed and updated However if you find and error omission or something you find unclear please contact your dealer for assistance 10 1 Our latest manuals are also placed online 10 2 We reserve the right to make any modifications without prior noticewhenever necessary 15 WARRANTY 11 0 To register your machine for the manufacturer s warranty pleasevisit http www...

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Page 28: ...Imported Distributed by GENPOWERLTD Licensed by Hyundai Corporation Korea POWER PRODUCTS ...

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