Hyundai DHY6000SELR2 User Manual Download

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CONTENTS

Section Description

Page N

o’s

1. SAFETY

3 – 7

2. MACHINE LAYOUT

8 – 9

3. PREPARATION for STARTING

10 – 13

4. OPERATING THE GENERATOR

14 – 15

5. LOAD

15 – 16

6. STOPPING THE MACHINE

7. PERIODIC MAINTENANCE

16 – 17

8. LONG TERM STORAGE

9. TROUBLE SHOOTING

10. SPECIFICATIONS

11. WIRING DIAGRAM

12. SERVICE RECORD SHEET

13. GENPOWER CONTACT DETAILS

14. DECLARATIONS OF CONFORMITY

Page 2

Summary of Contents for DHY6000SELR2

Page 1: ...DIESEL GENERATOR Model DHY6000SELR2 User Manual ...

Page 2: ...ARTING 10 13 4 OPERATING THE GENERATOR 14 15 5 LOAD 15 16 6 STOPPING THE MACHINE 16 7 PERIODIC MAINTENANCE 16 17 8 LONG TERM STORAGE 18 9 TROUBLE SHOOTING 19 10 SPECIFICATIONS 20 11 WIRING DIAGRAM 21 12 SERVICE RECORD SHEET 22 13 GENPOWER CONTACT DETAILS 23 14 DECLARATIONS OF CONFORMITY 24 Page 2 ...

Page 3: ...ome or all of the following PPE Warning Signs and symbols may appear throughout this manual and you must adhere to their warning s Failure to do so may result in personal injury Warning Signs and Symbols Personal Protective clothing PPE Page 3 SAFETY 1 1 The operator of the machine is responsible for and has a duty of care in making sure that the machine is operated safely and in accordance with t...

Page 4: ...brain damage 1 3 2 The symptoms of Carbon monoxide poisoning can include the following 1 3 2 1 Headaches Dizziness Nausea Breathlessness Collapsing or Loss of consciousness 1 3 2 2 Carbon monoxide symptoms are similar to flu food poisoning viral infections and simply tiredness That s why it s quite common for people to mistake this very dangerous poisoning for something else 1 3 3 To avoid Carbon ...

Page 5: ... 9 4 Protective clothing 1 4 9 5 Respiratory protective equipment should be used when in an unventilated area 1 4 9 6 When defueling always use a propriety fuel retriever 1 4 9 7 Always carry fuel in the correct and clearly marked container 1 4 10 Electrical Safety 1 4 10 1 Electricity can kill never work on LIVE ENERGISED equipment 1 4 10 2 Identify electrical isolation method and always isolate ...

Page 6: ... 5 1 1 The engine and exhaust will become very hot during use DO NOT touch 1 5 1 2 These items remain hot for some time after use 1 5 1 3 Place the machine in an area where pedestrians or children are not likely to touch the machine 1 5 1 4 Avoid placing any flammable materials near the exhaust outlet during operation 1 5 1 5 Keep the machine at least 1 metre from buildings or other equipment or t...

Page 7: ...then before resetting remove all of the load connected to the machine Make sure you keep the load required below the rated output of the machine 1 5 4 3 Then turn on the equipment making sure not to overload the machine 1 5 5 DO NOT Connect the generator to Mains AC sockets in your building commonly known as back feeding it is extremely dangerous and illegal Page 7 ...

Page 8: ...2 MACHINE LAYOUT Page 8 ...

Page 9: ... Switch 5 Breaker 9 DC Fuse 2 Oil Warning Lamp 6 16 Amp 230 Volt AC Outlet 10 DC Connection Points 3 Voltmeter 7 32 Amp 230 Volt AC Outlet 11 ATS Connection 4 Hours Run 8 Ground Earth point Page 9 Control panel ...

Page 10: ...3 1 1 4 Do not overfill Overfilling can potentially be very dangerous Diesel can expand in hot weather and overflow 3 1 1 5 Always leave a 25mm gap above the fuel level 3 1 1 6 Checking the engine oil level 3 1 1 7 There is no gauge for oil level It is the users responsibility to check the engine oil level daily 3 1 1 8 Always check the engine oil level with the generator on a flat level surface b...

Page 11: ...check engine oil level 3 2 4 If oil level is below the lower level line refill with SAE15W 40 API CH 4 CF SJ SL diesel engine oil Fill to dipstick mark or to the top of filler neck N B do not screw oil filler in the oil filler cap when checking oil level 3 2 5 If you suspect that the engine oil is contaminated in any way then it is recommended you change the engine oil 3 3 Checking the air cleaner...

Page 12: ...ure to switch OFF any appliances connected to it Ensure that the breaker switch is OFF before switching between 115v 230v 3 6 Running in periods of Operation 3 6 1 The first 20 hours are the running in period of the engine For this reason it is important to follow the following instructions during this period 3 6 1 1 Warm up the engine 5 minutes after the initial starting before applying load 3 6 ...

Page 13: ...battery is free from damage and is not leaking If battery shows signs of damage or leaking DO NOT continue to use Instead replace battery immediately 3 7 1 5 Make sure that all battery acid spills are correctly cleaned up straight away 3 7 1 6 The battery should be stored in a charged condition 3 7 1 7 The battery is a 12 volt 36Ah sealed lead acid battery and requires no maintenance other than 3 ...

Page 14: ...ain Excessive start attempts will cause the battery to discharge 4 1 7 If it does not start after 3 attempts or runs intermittently with excessive smoke check that the fuel system is fully primed 4 1 7 1 Priming before starting to prime make sure that there is sufficient fuel in tank and that you can contain any fuel spilt 4 1 7 1 1 Begin by releasing the fuel pipe clip on the diesel fuel line con...

Page 15: ...nds or vibration 4 2 2 Check that the engine is running smoothly 4 2 3 Check that there is no excessive smoke form the exhaust after 10 minutes of running and the engine has reached working temperature 4 2 4 Check that there are no oil or fuel leaks If you notice any of the above stop the engine and locate the fault Please contact Genpower for assistance if required 5 LOAD Always start appliances ...

Page 16: ...rescent Lamp Fluorescent Lamp 80 vA 40 to 60 vA Motor Driven Equipment x 3 5 x 1 to 2 Refrigerator Electric fan Compressor or grinder Refrigerator 150 watts 450 to 750 vA 150 to 30 vA 6 STOPPING MACHINE Do not stop the engine suddenly or whilst under load This can damage the Automatic Voltage Regulator AVR and cause damage to the alternator through overheating Do not stop the engine with the decom...

Page 17: ...es Yes Replace piston rings Yes Check physical condition of battery N B Check battery voltage monthly Yes Check carbon brushes and slip rings Yes 7 2 Replacing engine oil After engine has been running and prior to carrying out an oil change the oil will be very hot Wear correct PPE minimum of gloves and overalls DO NOT allow any dust dirt or any other debris enter oil or crankcase 7 2 1 Raise mach...

Page 18: ... 8 1 1 Operate the engine for 10 minutes 8 1 2 Stop the engine 8 1 3 Drain the engine oil whilst the engine is still warm and refill with fresh oil 8 1 4 Turn the engine for 2 3 seconds with the decompression lever set at the non compression position and the starting key set at the START position Do not start the engine 8 1 5 Wipe off the oil and dirt from the engine and store in a dry place Page ...

Page 19: ...ified oil level should be to the upper lever Insufficient fuel Refill with fuel Fuel injection pump does not deliver fuel or delivers insufficient fuel Remove the injector pump and have it tested The injector has severe carbon build up Clean the injector The generator is not producing power Main breaker switch has not been turned ON Turn the main breaker to the ON position The contact in the socke...

Page 20: ...ine Engine Type Diesel Engine D400 Forced Air cooled OHV Power Output HP 10 HP Start method Electric Displacement cc 418 cc Engine Speed rpm 3000 rpm Lubrication Oil 15W 40 API CH 4 CF SJ SL diesel engine oil grade or higher Lubrication Oil Capacity Litres 1 75 Litres Rated Power kW 5 2 kW Power Factor cosᶲ 1 Voltage Regulation Automatic Voltage Regulation A V R Weight Dimensions Nett Weight Kg 16...

Page 21: ...11 WIRING DIAGRAM 11 1 N B Subject to change without prior notice Page 21 ...

Page 22: ...12 SERVICE RECORD SHEET Date Hours Maintenance undertaken Name Page 22 ...

Page 23: ...ddress Genpower Limited Isaac Way Pembroke Dock Pembrokeshire SA72 4RW UK 13 2 Telephone and Fax contact numbers Office 44 0 1646 687880 13 3 Email contact Technical service genpower co uk 13 4 Web site www hyundaipowerequipment co uk Page 23 ...

Page 24: ...hese Hyundai products conform to the following CE Directives 14 1 1 2006 42 EC Machinery Directive 14 1 2 2004 108 EC EMC Directive 14 1 3 2000 14 EC Noise Emissions Directive 14 1 4 97 68 EC NRMM Emissions Directive 14 1 5 2006 95 EC Low Voltage Directive Page 24 ...

Page 25: ...NOTES Page 25 ...

Page 26: ...NOTES Page 26 ...

Page 27: ...NOTES Page 27 ...

Page 28: ...www hyundaipowerequipment co uk GENPOWER LTD Isaac Way London Road Pembroke Dock UNITED KINGDOM SA72 4RW T 44 0 1646 687 880 F 44 0 1646 686 198 E info hyundaipowerequipment co uk ...

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