background image

User manual 

technical

 

advantage

 

of

 

engines

 

in

 

the

 

aspects

 

of

 

reducing

 

exhaust

 

gas,

 

decrease

 

fuel

 

consumption

 

rate

 

and

 

good

 

noise

 

level

 

control.

 

1.4

 

Alternator

 

All

 

of

 

the

 

alternators

 

chosen

 

by

 

HYUNDAI

 

Power

 

are

 

single

 

bearing

 

self

excitation

 

brushless

 

alternators

 

with

 

the

 

attributes

 

of

 

international

 

top

 

brand.

 

By

 

citing

 

Stamford

 

alternator

 

as

 

an

 

example,

 

we

 

can

 

illustrate

 

the

 

features

 

of

 

our

 

alternators

 

as

 

follows:

 

Four

 

polar

 

brushless

 

self

excitation,

 

single

 

bearing,

 

insulation

 

class

 

is

 

H

 

and

 

protection

 

level

 

is

 

IP22.

 

Stators

 

are

 

wound

 

to

 

2/3

 

pitch,

 

which

 

can

 

effectively

 

eliminates

 

triple

 

and

 

curbs

 

waveform

 

deformation

 

of

 

output

 

voltage.

 

When

 

in

 

parallel

 

with

 

the

 

mains

 

or

 

other

 

generator

 

sets,

 

this

 

type

 

of

 

winding

 

can

 

effectively

 

avoid

 

excessive

 

neutral

 

currents

 

and

 

reduces

 

inductive

 

heat.

 

Before

 

being

 

assembled,

 

rotors

 

need

 

to

 

pass

 

dynamic

 

balance

 

testing.

 

The

 

improved

 

damper

 

reduces

 

voltage

 

deviation

 

and

 

heat

 

under

 

unstable

 

load.

 

The

 

exciter

 

rotor

 

output

 

is

 

fed

 

to

 

the

 

main

 

rotor

 

through

 

a

 

three

 

phase

 

full

 

wave

 

bridge

 

rectifier,

 

the

 

rectifier

 

is

 

protected

 

by

 

a

 

surge

 

suppressor

 

against

 

surges

 

caused

 

by

 

short

 

circuit

 

or

 

out

of

phase

 

paralleling.

 

Automatic

 

voltage

 

regulator

 

has

 

the

 

feature

 

of

 

automatic

 

load

 

curtailment

 

which

 

is

 

used

 

to

 

protect

 

the

 

engine,

 

and

 

make

 

it

 

possible

 

to

 

add

 

full

 

load

 

to

 

the

 

alternator

 

at

 

one

 

time.

 

Steady

 

state

 

voltage

 

adjusting

 

rate

 

can

 

reach

 

±1%

 

(under

 

certain

 

requirements,

 

steady

 

state

 

voltage

 

adjusting

 

rate

 

can

 

meet

 

±0.5%).

   

If

 

PMG

 

system

 

is

 

chosen,

 

the

 

motor

 

will

 

have

 

high

 

starting

 

capacity

 

and

 

the

 

ability

 

of

 

interference

 

rejection

 

for

 

the

 

deformed

 

voltage

 

waveform

 

fed

 

by

 

the

 

main

 

stator

 

generated

 

by

 

non

linear

 

load(such

 

as

 

silicon

 

control

 

DC

 

electric

 

motor,

 

UPS

 

etc).

       

Telephone

 

influence

 

factor

 

TIF<50,

 

telephone

 

harmonic

 

wave

 

factor

 

THF<2%

the

 

brushless

 

style

 

and

 

high

 

quality

 

AVR

 

ensures

 

low

 

interference

 

with

 

Radio.

     

 

1.5

 

Cooling

 

System

 

The

 

engine

 

cooling

 

system

 

is

 

water

 

cooled.

 

The

 

water

 

cooled

 

system

 

is

 

comprised

 

of

 

a

 

radiator

 

a

 

pusher

 

fan

 

and

 

thermostat.

 

The

 

alternator

 

has

 

its

 

own

 

internal

 

fan

 

to

 

cool

 

the

 

alternator

 

components.

       

1.6

 

Electrical

 

System

 

The

 

engine

 

electrical

 

system

 

is

 

12

 

volt

 

or

 

24

 

volts

 

DC,

 

negative

 

ground/earth.

 

This

 

system

 

includes

 

an

 

electric

 

engine

 

starter,

 

a

 

battery

 

and

 

a

 

battery

 

charging

 

alternator.

 

For

 

DC

 

12

 

volts

 

electrical

 

system

 

one

 

battery

 

is

 

given.

 

For

 

24

 

volt

 

system

 

two

 

lead

acid

 

batteries

 

are

 

given.

 

Other

 

types

 

of

 

batteries

 

may

 

be

 

fitted

 

if

 

they

 

were

 

specified.

 

1.7

 

Coupling

 

Engine

 

and

 

alternator

 

are

 

firmly

 

joined

 

by

 

a

 

coupling

 

cone

 

that

 

guarantees

 

the

 

proper

 

assembly

 

coaxiality

 

Single

support

 

machines

 

are

 

also

 

used

 

a

 

special

 

flexible

 

disk

 

is

 

used

 

in

 

place

 

of

 

a

 

flexible

 

coupling.

 

1.8

 

Fuel

 

Tank

 

and

 

Base

 

Frame

 

The

 

engine

 

and

 

alternator

 

are

 

coupled

 

together

 

and

 

mounted

 

on

 

a

 

heavy

 

duty

 

steel

 

base

 

frame.

 

This

 

base

 

frame

 

includes

 

a

 

fuel

 

tank

 

with

 

capacity

 

of

 

approximately

 

8

 

hours

 

operation

 

under

 

variable

 

loads.

 

The

 

tank

 

is

 

complete

 

with

 

filling

 

cap

 

and

 

fuel

 

level

 

gauge

 

and

 

is

 

connected

 

by

 

flexible

 

joints

 

to

 

the

 

intake

 

piping

 

and

 

to

 

the

 

overflow

 

piping

 

containing

 

fuel

 

from

 

the

 

injector

 

drain.

 

Big

 

capacity

 

generator's

 

fuel

 

tank

 

is

 

separate

 

from

 

generator

 

set.

 

1.9

 

Control

 

Panel

 

All

 

models

 

of

 

HYUNDAI

 

Power

 

generator

 

sets

 

use

 

high

 

grade

 

control

 

panel.

 

The

 

core

 

of

 

control

 

panel

 

is

 

an

 

imported

 

digital

 

diesel

 

engine

 

control

 

module,

 

which

 

has

 

been

 

facilitated

 

with

 

more

 

complex

 

functions

 

such

 

as

 

further

 

monitors,

 

demonstration,

 

people

module

 

dialogue,

 

distance

 

communication

 

and

 

protection

 

etc.

   

HYUNDAI

 

Power

 

generator

 

set

 

control

 

panel

 

use

 

steel

 

plate

 

structure,

 

which

 

ensures

 

security

 

and

 

reliability,

 

and

 

the

 

surface

 

of

 

it

 

has

 

been

 

treated

 

with

 

static

 

powder

 

painting.

 

The

 

outside

 

appearance

 

is

 

beautiful.

 

Special

 

lock

 

has

 

been

 

used

 

to

 

fix

 

it.

 

It

 

has

 

been

 

designed

 

for

 

easy

 

maintenance.

 

1.10

 

Optional

 

for

 

Canopy

 

Generator

 

Set

 

1.10.1

 

External

 

antifreeze

 

adding

 

hole

 

Our

 

generator

 

sets

 

has

 

been

 

facilitated

 

with

 

external

 

antifreeze

 

filling

 

hole.

 

When

 

user

 

intends

 

to

 

add

 

antifreeze,

 

He

 

only

 

needs

 

to

 

open

 

the

 

antifreeze

 

filling

 

hole

 

on

 

the

 

roof

 

of

 

canopy

 

and

 

the

 

radiator’s

 

pressure

 

valve

 

cap

 

to

 

directly

 

add

 

antifreeze

 

to

 

the

 

hole,

 

and

 

easily

 

watch

 

the

 

anti

freeze

 

level.

 

Summary of Contents for DHY18KSEm

Page 1: ...SPEED REGULATION STARTING METHOD DISPLACEMENT cc OIL CAPACITY L ALTERNATOR RATED POWER kW kVA POWER FACTOR Cos VOLTAGE REGULATION LOW OIL PRESSURE BLOCK ON START UP LOW BATTERY HIGH TEMPERATURE ON WAT...

Page 2: ...DIESEL GENERATOR Models Hyundai Engine Series Operation and Maintenance manual...

Page 3: ...ock and property Some or all of the following PPE warning signs and symbols may appear throughout this manual and you must adhere to their warning s Failure to do so may result in personal injury Warn...

Page 4: ...even if doors and windows are open If you think you or someone around you has been affected by carbon monoxide poisoning Leave the affected area and get fresh air immediately Open doors and windows a...

Page 5: ...ior to carrying out any maintenance work Prior to use and with all electrical supplies isolated check all electrical cables plugs and connections for the following Are intact and have no signs of dama...

Page 6: ...starting DO NOT pour water directly over the generator nor wash it with water For each use make sure that the generator has been electrically grounded earthed Failure to do so can be fatal DO NOT smok...

Page 7: ...s close to the battery and fuel because the mixture of volatilization from fuel and hydrogen generated by battery charging process will cause explosion when it meets sparkle or naked flame The generat...

Page 8: ...is running do not attempt to reach under or around the guards to do maintenance or for any other reason Keep hands arms long hair loose clothing and jewelers away from pulleys belts and other moving...

Page 9: ...al disconnected prior to attempting to connect or disconnect load connections Do not attempt to connect or disconnect load connections while standing in water or on wet or soggy ground Make sure conne...

Page 10: ...rator Set Working Room 4 2 5 Installation of Generator Set 5 2 6 Cooling system 7 2 7 Lubricant system 8 2 8 Fuel system 8 2 9 Battery 10 2 10 Electrical Connection 11 2 11 Power distribution system 1...

Page 11: ...andby power supply to provide continue electric power for non invariable loads The generator set is suitable for the area where must ensure continue power supply such as hospitals industrial facilitie...

Page 12: ...pusher fan and thermostat The alternator has its own internal fan to cool the alternator components 1 6 Electrical System The engine electrical system is 12 volt or 24 volts DC negative ground earth...

Page 13: ...litated onnect direc valve is an UNDAI Pow n for the rplus lubrica t by openin ransportatio been designe Standard ca fting hole o enerator set canopy roo me which b o have stati the generato Optional...

Page 14: ...ect to other architecture s foundation The width and depth of foundation shall meet requirement Ensure foundation s levelness and smoothness If possible waste discharge sink can be sued so that the wa...

Page 15: ...et to outside For example corrugated vibration reduction pipe has been used to connect exhaust pipes air exhaust path fuel inlet pipe fuel return pipe and busbar cable etc all of these parts need to u...

Page 16: ...ssure and side stress Reserve some space for hot shrinkage and cold expansion Reserve space for generator set vibration Reduce exhaust noise level Overload of exhaust backpressure will cause following...

Page 17: ...the liquids in a separate container evenly and then add the mixture into the radiator ensure the anti freeze will not freeze under low temperature In the area when there is low possibility of freezing...

Page 18: ...specification as that existing in the radiator For some generator sets installed with coolant filter please open the filter s valve before put into use 2 7 Lubricant system Lubricant system is compose...

Page 19: ...or sets provide base frame style fuel tank for customer The base frame style fuel tank is installed with fuel tank fuel pipes and fuel level indicator This fuel supply system does not need customer to...

Page 20: ...are required to correctly connect the signal line to this control panel details see the control panel operation manual Automatic transfer panel optional is the automatic transfer switch for transfer...

Page 21: ...t be connected to an earth ground Since the set is mounted on vibration isolators the ground connection must be flexible to avoid possible breakage due to vibration Ground connection cables or straps...

Page 22: ...tart Part of the generator set control panel has been furnished with idle speed full speed transfer switch users can choose if the engine need to be started in idle speed or in one time full speed Usu...

Page 23: ...ing situation and if there is any malfunction warning generator set shut down etc Only when the correct and complete record for running maintenance has been kept very well the user can get correct and...

Page 24: ...number 3 times the Alarm LCD would flash If you need to restart wait at least 30 seconds before the retry 8 Check the reading of Voltage Meter and Frequency Meter by operating the Voltmeter Change Ov...

Page 25: ...ight means AMF controller is active then user can select operation type OFF MAN AUTO MEASUREMENT A OFF mode Start stop mains power on off generator set power on off is inactive in this mode B MAN mode...

Page 26: ...if generator set is used for self start standby power In order to achieve full automatic transfer between mains power and generator set power to guarantee all load present our ATS panel select the bes...

Page 27: ...O that is OK detail operate step refer module control system ATS PANEL introduction No MODEL 1 ATS switch 2 panel lock 3 mains power output hole 4 generator power output hole 5 communicate with genera...

Page 28: ...battery For each 50 600 hours of running or at least each 12 months Change lubricant and lubricant filter Because the quality of lubricant oil sulfur content of the fuel and lubricant consumption rate...

Page 29: ...refer to Control Panel Operation Manual for details 4 5 Start battery Batteries which have been stored in a long time shall be properly charged before being used so that to ensure normal capacitance o...

Page 30: ...iminate the malfunction s Especially important for new generator set s customer One thing must to be emphasized most of the malfunctions are caused by user s improper installation operation and mainte...

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Page 39: ...APPENDIX E 1...

Page 40: ...2...

Page 41: ...3...

Page 42: ...running record TIME ENGINE PARAMETER GENERATOR PARAMETER IF RECORD FOR MALFUNCTION IS AVAILABLE OPERATOR REMARK Start stop generator set time Accumulated running time Oil pressure Temperature Voltage...

Page 43: ...serial No Engine serial No Alternator serial No Accumulated running hours Maintenance cycle Reasons for maintenance periodic maintenance or malfunction maintenance Inspection and repair Inspection an...

Page 44: ...APPENDIX H...

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