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Hyundai 2010 GENESIS COUPE, Manual

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Hyundai 2010 GENESIS COUPE Manual Download Page 61

1. Crash pad 
2. Cluster
3. Cluster fascia lower panel
4. Center fascia panel
5. Glove box housing
6. Glove box stopper

7. Shroud duct
8. Audio assembly
9. Cowl cross bar
10. Wiring harness
11. Air vent
12. Center speaker

13. Center speaker grille
14. Glove box
15. Heater control unit
16. Multi display
17. Center fascia upper panel

Body (Interior and Exterior) > Interior > Crash Pad > Repair procedures

Replacement

Cluster Fascia Replacement

• When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the

related parts, to prevent damage.

• Put on gloves to protect your hands.

Summary of Contents for 2010 GENESIS COUPE

Page 1: ... Door striker 16 7 21 6 1 7 2 2 12 3 15 9 Checker to body 16 7 21 6 1 7 2 2 12 3 15 9 Checker to door 6 9 10 8 0 7 1 1 5 1 8 0 Seat Front seat mounting bolts 34 3 53 9 3 5 5 5 25 3 39 8 Rear seat mounting bolts 39 2 53 9 3 5 5 5 25 3 39 8 Seat belt Front seat belt buckle mounting bolt 39 2 53 9 4 0 5 5 28 9 39 8 Front seat belt retractor mounting bolt 39 2 53 9 4 0 5 5 28 9 39 8 Front seat belt lo...

Page 2: ...ver Headliner clip removal 09861 31100 Sealant cut out tool Cutting windshield sealant use with 09861 31200 09861 31200 Sealant cutting blade Cutting windshield sealant use with 09861 31100 09861 31000 Windshield molding remover Windshield moding removal 09880 4F000 Hog ring clip installer Hog ring clip installation ...

Page 3: ...uide rail Adjust or replace Incorrect engagement of motor pinion with drive cable Decrease in motor s clutch slipping force Increased sunroof sliding resistanceor interference of sunroof with drive cables weatherstrip etc due tomal adjustment of sunroof Noise in motor clutch slipping noise from motor when sunroofIs fully opened or closed is not an unusual noise Incorrect engagement of motor pinion...

Page 4: ... Dimensions 1 These are the dimensions measured when the measurement points are projected into the reference plane and are the reference dimensions used for body alterations 2 If the length of the tracking gauge probes are adjustable make the measurement by lengthening one probe by the amount equivalent to the difference in height of the two surfaces Actual Measurement Dimensions 1 These dimension...

Page 5: ...Measurement Point 1 Measurements should be taken at the hole center Body Interior and Exterior Body Dimensions Front Body Body Repair Front Body A ...

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Page 9: ...Body Interior and Exterior Body Dimensions Side Body Body Repair Side Body A ...

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Page 13: ...Body Interior and Exterior Body Dimensions Interior Body Repair Interior A ...

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Page 21: ...Body Interior and Exterior Body Dimensions Rear Body Body Repair ...

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Page 23: ...Body Interior and Exterior Body Dimensions Under Body Body Repair Projected Dimensions ...

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Page 25: ...Actual Measurement Dimensions ...

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Page 27: ...Body Interior and Exterior Exterior Fender Repair procedures Replacement ...

Page 28: ...ide sill molding A 2 Loosening the fender mounting screws 3 Remove the front bumper mounting screw A 4 After loosening the fender mounting bolts remove the fender A 5 Installation is the reverse of removal Body Interior and Exterior Exterior Hood Repair procedures Replacement Hood Assembly Replacement ...

Page 29: ...both ends on the lifter B and then remove the lifter from the bracket C 2 After loosening the hood hinge mounting bolts remove the hood A 3 Installation is the reverse of removal Make sure the hood opens properly and locks securely Adjust the hood alignment Hood Lift Replacement 1 Using a screwdriver A lift up slightly the socket clips B of both ends on the lifter D and then remove the lifter from...

Page 30: ...t 1 Detach the clips then remove the hood weatherstrip A Take care not to scratch the hood 2 Installation is the reverse of removal Replace any damaged clips Hood Weatherstrip Replacement 1 Detach the clips then remove the hood weatherstrip A Take care not to scratch the hood ...

Page 31: ...ement 1 After loosening the mounting screw then remove the hood release handle A 2 Installation is the reverse of removal Make sure the hood latch cable is connected properly Make sure the hood locks securely Hood Latch Replacement 1 Remove the front bumper cover 2 Remove the hood latch cover A ...

Page 32: ...ood latch cable is connected properly Make sure the hood locks securely Adjustment 1 After loosening the hinge A mounting bolt adjust the hood B by moving it up or down or right or left 2 Adjust the hood height by turning the hood overslam bumpers C 3 After loosening the hood latch D mounting bolts adjust the latch by moving it up or down or right or left ...

Page 33: ...Exterior Trunk Lid Repair procedures Replacement Trunk Lid Replacement 1 Detach the clips then remove the trunk trim A When removing and installing the trunk lid an assistant is necessary Wear gloves to protect hands from injury ...

Page 34: ...he trunk lid B 4 Installation is the reverse of removal Replace any damaged clips Trunk lid weatherstrip replacement 1 Remove the trunk lid weatherstrip A 2 Installation is the reverse of removal Trunk lid latch replacement 1 Remove the trunk lid trim 2 Disconnect the connector A ...

Page 35: ...t 1 After loosening the trunk lid hinge A mounting bolt adjust the trunk lid D by moving it up or down or right or left 2 Adjust the trunk lid height by turning the trunk lid overslam bumpers B 3 After loosening the trunk lid striker C mounting bolts adjust the trunk lid striker by moving it up or down or right or left ...

Page 36: ...Body Interior and Exterior Exterior Front Door Components and Components Location Components ...

Page 37: ...r window motor 5 Outside handle 6 Outside handle cover 7 Door panel 8 Door latch Body Interior and Exterior Exterior Front Door Repair procedures Replacements Out Side Handle Replacement 1 After loosening the mounting bolt then remove the key holder A ...

Page 38: ...isconnect the connector A 4 Installation is the reverse of removal Make sure the door lock and open properly Door Trim Replacement Take care not to scratch the door trim and other parts Put on gloves to protect your hands 1 Remove the quadrant inner cover A ...

Page 39: ...osen the door trim A mounting screws 4 Release the clips that hold the door trim 5 Disconnect the tweeter speaker connector trunk lid ful filler switch connector power window connector power mirror connector 6 Remove the inside handle cage A ...

Page 40: ...s Replacement 1 Remove the front door trim 2 Remove the glass mounting hole plug Using the door switch to align the mounting hole with the hole on the door glass If it is impossible align the hole by hand after removing the motor Be careful not to drop to glass and scratch the glass surface 3 Carefully adjust the glass B until you can see the bolts then loosen them Separate the glass from the glas...

Page 41: ...placement 1 Remove the door trim 2 Drill out the rivets to remove the speaker B from the door inner panel 3 Disconnect the speaker connector A 4 Installation is the reverse of removal Use sheet metal screws to secure the speaker Power Window Motor Replacement 1 Remove the door trim 2 After disconnecting the connector A remove the power window motor B ...

Page 42: ...glass up and down to see if it move freely without binding Door Module Assembly Replacement 1 Remove the following parts A Door trim B Window glass C Outside handle 2 Loosen the door module mounting bolts remove the door module A 3 Disconnect the connector 4 Disconnect the door module wiring harness remove the module assembly A ...

Page 43: ...e connected properly and each rod is connected securely Make sure door lock operates and door open close properly Latch Assembly Replacement 1 Remove the following parts A Door trim B Glass C Out side handle 2 Remove the screw A 3 Disconnect the latch connector A remove the latch assembly B 4 Installation is the reverse the removal ...

Page 44: ...s remove the door channel A 3 Installation is the reverse of removal Make sure the door opens properly and locks securely Adjustment Glass Adjustment Check the glass run channel for damage or deterioration and replace them as needed 1 Remove the following parts A Quadrant inner cover B Door trim 2 Carefully move the glass A until the glass mounting bolts are visible then loosen them ...

Page 45: ...g the door check for a flush fit with the body then check for equal gaps between the front rear and bottom door edges and the body Check that the door and body edges are parallel Before adjusting replace the mounting bolts 1 Place the vehicle on a firm level surface when adjusting the doors 2 Adjust at the hinges A A Loosen the door mounting bolts slightly and move the door IN or OUT until it alig...

Page 46: ...necessary adjust the striker A The striker nuts are fixed The striker can be fine adjusted up or down and in or out 1 Loosen the screws B then insert a shop towel between the body and striker 2 Lightly tighten the screws 3 Wrap the striker with a shop towel then adjust the striker by tapping it with a plastic hammer Do not tap the striker too hard 4 Loosen the screws and remove the shop towel 5 Li...

Page 47: ...xterior Exterior Body Side Moldings Repair procedures Replacement Radiator Grille Replacement 1 Remove the front bumper 2 Remove the radiator grille A 3 Installation is the reverse of removal Body Interior and Exterior Exterior Sunroof Repair procedures Replacements Glass Replacement Put on glove to protect your hands 1 Remove the glass A by lifting it up Do not damage the roof panel ...

Page 48: ...ole Confirm the position of guide whether it is closed or not when you remove the motor 2 Disconnect the motor connector A remove the screws and then remove the motor B 3 Installation is the reverse of removal Make sure to initialize the motor Deflector Replacement 1 Open the glass fully ...

Page 49: ...cement 1 Remove the follows parts A Door scuff trim B Front pillar trim C Center pillar trim D Rear pillar trim E Headlining F Sunroof glass 2 Disconnect the drain tubes A 3 After loosening the mounding bolts and nuts remove the sunroof assembly B Take care not to scratch the interior trims and other parts 4 Installation is the reverse of removal ...

Page 50: ...Sunshade And Drip Rail Replacement 1 Remove the sunroof assembly 2 Remove the drip link A and sunshade stopper B 3 Remove the sunshade C and drip rail D ...

Page 51: ...4 Installation is the reverse of removal Guide Assembly Replacement 1 Remove the sunroof assembly 2 Lower and slide the guide assembly A to the rear to remove 3 Remove the guide A and slide B ...

Page 52: ...th the center of A and B Make sure to initialize the motor Adjustment How To Initialize 1 Check that the glass has been installed A Finished height adjustment 2 Push and hold the up switch A Until the slide moves forward 5 0 mm after approx 15 seconds the release the switch ...

Page 53: ...f emergency handle to close or open the sunroof manually if the sunroof cannot be closed electronically due to motor or controller electrical malfunction 2 Operating method A Remove the overhead console B Push the emergency handle up into the hexagonal drive A of the sunroof motor You must push hard enough to disengage the motor clutch otherwise the emergency handle will slip due to incomplete fit...

Page 54: ...h a flat up screwdriver wrap it with protective tape and apply protective tape around the related parts to prevent damage Put on gloves to protect your hands 1 Remove quadrant inner upper cover A 2 After disconnecting the connector A remove the outside rear view mirror B Tightening torque 6 9 10 8N m 0 7 1 1kgf m 5 1 8 0 lb ft ...

Page 55: ... A down to remove to inside rear view mirror assembly B 2 Installation is the reverse of removal 3 Installation is the reverse of removal ECM Mirror Replacement 1 Gently detach the hook then remove the ECM mirror cover A 2 Disconnect the connector A 3 Push the ECM mirror base down to remove the ECM mirror assembly B ...

Page 56: ...ior Cowl Top Cover Repair procedures Replacement Cowl Top Cover Replacement 1 Remove the wiper A 2 Detach the B then remove the cowl top cover A 3 Installation is the reverse of removal Body Interior and Exterior Interior Console Components and Components Location Components ...

Page 57: ...nterior and Exterior Interior Console Repair procedures Replacement Floor Console Replacement When prying with a flat up screwdriver wrap it with protective tape and apply protective tape around the related parts to prevent damage Put on gloves to protect your hands 1 Remove the console side cover A ...

Page 58: ...2 Remove the knob A 3 Remove the console upper cover A 4 Disconnect the connector B 5 Remove the parking brake cover A ...

Page 59: ...screws and bolts remove the floor console assembly A 8 Installation is the reverse of removal Make sure the connectorare connected in properly Replace any damage clips Body Interior and Exterior Interior Crash Pad Components and Components Location Components ...

Page 60: ...1 Main crash pad 2 Shroud upper panel 3 Crash pad lower panel 4 Crash pad side cover 5 Shroud lower panel 6 Crash pad side cover 7 Multi Unit 8 Crash pad lower switch ...

Page 61: ...enter speaker 13 Center speaker grille 14 Glove box 15 Heater control unit 16 Multi display 17 Center fascia upper panel Body Interior and Exterior Interior Crash Pad Repair procedures Replacement Cluster Fascia Replacement When prying with a flat up screwdriver wrap it with protective tape and apply protective tape around the related parts to prevent damage Put on gloves to protect your hands ...

Page 62: ... 2 After loosening the mounting screws remove the cluster A 3 Disconnect the connector A 4 Installation is the reverse the removal Make sure the connector is connected properly Lower Panel Replacement 1 Remove the crash pad side cover A ...

Page 63: ...2 After loosening the crash pad lower panel mounting screws then remove the lower panel A 3 Disconnect the connector A 4 Disconnect the connector A 5 Disconnect the connector A ...

Page 64: ... flat up screwdriver wrap it with protective tape and apply protective tape around the related parts to prevent damage Put on gloves to protect your hands 1 Remove the console upper cover A 2 Remove the center fascia panel A 3 Disconnect the connector 4 Installation is the reverse of removal ...

Page 65: ... 2 After loosening the audio assembly mounting screws remove the audio assembly A 3 Disconnect the connectors A 4 Installation is the reverse of removal Make sure the connector is plugged in properly Multi Display Unit Replacement 1 Remove the center fasica upper panel A 2 Remove the center speaker grille A ...

Page 66: ...3 After loosening the mounting screws remove the multi display unit A 4 Disconnect the connector A Glove Box Replacement 1 Remove the crash pad side cover A ...

Page 67: ...2 Disconnect the damper B from the glove box A 3 Remove the lift A from the glove box B 4 Disconnect the pine A then remove the glove box B 5 Remove the crash pad side cover ...

Page 68: ...rse of removal Crash Pad Replacement When prying with a flat up screwdriver wrap it with protective tape and apply protective tape around the related parts to prevent damage Put on gloves to protect your hands 1 Remove the following items A Front seat B Cluster facia panel cluster C Audio assembly D Glove box E Crash pad side cover 2 Disconnect the passenger s air bag connector A Loosen the bolts ...

Page 69: ...3 Remove the center speaker A 4 Disconnect the connector B 5 Disconnect the connector A 6 Remove the front pillar trim A ...

Page 70: ...t pinched Make sure the connectors are plugged in properly and the antenna lead is connected properly Enter the anti theft code for the radio then enter the customer s radio station presets Body Interior and Exterior Interior Cowl Cross Bar Repair procedures Replacement Cowl Cross Bar Replacement 1 Remove the front seat 2 Remove the floor console 3 Remove the crash pad 4 Remove the cowl top cover ...

Page 71: ...6 Disconnect the connectors 7 Disconnect the connectors A 8 Remove the cowl cross bar A 9 Installation is the reverse of removal ...

Page 72: ...Body Interior and Exterior Interior Roof Trim Components and Components Location Components 1 Roof trim 2 Sunvisor 3 Overhead console 4 Sunvisor retainer ...

Page 73: ...nd Exterior Interior Roof Trim Repair procedures Replacement Roof Trim Replacement When prying with a flat tip screwdriver wrap it with protective tape to prevent damage Put on gloves to protect your hands 1 Remove the front seat 2 Remove the rear seat 3 Remove the interior trim ...

Page 74: ...4 Remove the sunvisor A Remove the sunvisor A and holder B from each side 5 Remove the overhead console A Remove the screw B Pull out the roof console A C Disconnect the connector B 6 Remove the cover A ...

Page 75: ...7 Disconnect the connector A 8 Disconnect the connector A 9 Disconnect the connector B 10 Remove the roof trim A ...

Page 76: ...11 Installation is the reverse of removal Body Interior and Exterior Interior Interior Trim Components and Components Location Components ...

Page 77: ...ar pillar trim 8 Luggage side trim Body Interior and Exterior Interior Interior Trim Repair procedures Replacement Front Pillar Trim Replacement Put on gloves to protect your hands When prying with a flat tip screwdriver wrap it with protective tape to prevent damage Take care not to bend or scratch the trim and panels ...

Page 78: ... protect your hands When prying with a flat tip screwdriver wrap it with protective tape to prevent damage Take care not to bend or scratch the trim and panels 1 Remove the door scuff trim 2 Remove the luggage side trim 3 Remove the center upper trim B 4 Installation is the reverse of removal Replace any damaged clips Rear Pillar Trim Replacement ...

Page 79: ...ent damage Take care not to bend or scratch the trim and panels 1 Remove the rear pillar trim B 2 Installation is the reverse of removal Replace any damaged clips Package Tray Trim Replacement 1 Remove the rear seat assembly 2 Remove the rear pillar trim B 3 Remove door scuff trim 4 Remove the luggage side trim A ...

Page 80: ...5 Remove partition side trim 6 Remove the seat belt lower anchor A 7 Remove the seat belt cover A 8 Remove the package tray trim A ...

Page 81: ...dy Interior and Exterior Interior Windshield Glass Components and Components Location Components 1 Windshield molding 2 Windshield glass 3 Cowl top cover Body Interior and Exterior Interior Windshield Glass Repair procedures Replacement Removal ...

Page 82: ...ith a scraper scrape the old adhesive smooth to a thickness of about 2mm 0 08 in on the bonding surface around the entire windshield opening flange A Do not scrape down to the painted surface of the body damaged paint will interfere with proper bonding B Remove the rubber dam and fastereners from the body C Mask off surrounding surfaces before painting 2 Clean the bonding surface with a sponge dam...

Page 83: ...ld 6 With a sponge apply a light coat of body primer to the original adhesive remaining around the windshield opening flange Let the body primer dry for at least 10 minutes A Do not apply glass primer to the body and be careful not to mix up glass and body primer sponges B Never touch the primed surfaces with your hands C Mask off the dashboard before painting the flange ...

Page 84: ...ot apply body primer to the glass Keep water dust and abrasive materials away from the primer 8 Pack adhesive into the cartridge without air pockets to ensure continuous delivery Put the cartridge in a caulking gun and run a bead of adhesive A around the edge of the windshield B between the fastener and molding as shown Apply the adhesive within 30 minutes after applying the glass primer Make a sl...

Page 85: ...he windshield and check for leaks Make leaking areas and let the windshield dry then seal with sealant A Let the vehicle stand for at least four hours after windshield installation If the vehicle has to be used within the first four it must be driven slowly B Keep the windshield dry for the first hour after installation 12 Reinstall all remaining removed parts Install the rearview mirror after the...

Page 86: ...il Body Interior and Exterior Bumper Front Bumper Repair procedures Replacement Put on gloves to protect your hands When prying with a flat tip screwdriver wrap it with protective tape to prevent damage Take care not bend or scratch the cover and other parts 1 Remove the clips A ...

Page 87: ...2 Remove the radiator upper cover mounting clips 3 Remove the screw A 4 Remove the headlamp 5 Remove the front bumper cover 6 Disconnect the fog lamp connector A ...

Page 88: ...7 Installation is the reverse of removal Body Interior and Exterior Bumper Rear Bumper Components and Components Location Components ...

Page 89: ...n lamp When prying with a flat tip screwdriver wrap it with protective tape and apply protective tape around the related parts your hands Put on gloves to protect your hands Take care not bend or scratch the cover and other parts 1 Remove the transverse trim 2 Luggage side trim 3 Remove the mounting screw 4 Remove the mounting bolts 5 Disconnect the connector A ...

Page 90: ...llation is the reverse of removal Replace any damage clips Body Interior and Exterior Seat Power Seat Front Seat Repair procedures Replacement Seat Assembly Replacement 1 Remove the seat assembly mounting cover A 2 After loosening the seat assembly mounting bolts remove the seat assembly B ...

Page 91: ... check then each slide is locked and then tighten the front mounting bolt temporarily Set the seat into most forward position check that each slide is locked and then tighten the rear mounting bolt completely Set the seat into the most rearward position check the front mounting bolt completely Check that the seat operates to and fro smoothy and the locking portion locks properly Recliner Cover Rep...

Page 92: ...on is the reverse of removal Be sure to perform PODS re zero with Hi Scan pro after replacing parts passenger s Refer to page RT Airbag Seat Cushion Cover Replacement 1 Remove front seat assembly 2 Remove the recliner cover 3 Disconnect the connector A 4 After disconnect the protector remove the seat cushion A ...

Page 93: ...o with Hi Scan pro after replacing parts passenger s Refer to page RT Airbag Seat Back Cover Replacement 1 Remove front seat assembly 2 Remove the headrest 3 Remove the lumber support lever 4 After disconnecting the clips A and B remove the seat back panel C 5 Disconnect the protector A from the back frame ...

Page 94: ...6 Disconnect the connector A 7 Pull out the headrest guides A while pinching the end of the guides and remove them 8 After removing the hogring clip B and remove the seat back cover C ...

Page 95: ...er replacing parts passenger s Refer to page RT Airbag Seat Frame Replacement 1 Remove the following items A Recliner cover B Seat back C Seat cushion 2 After loosening the mounting bolts then disconnect the seat back frame A and seat cushion frame B Remove the side air bag for replacing side air bag installation seat Be fore service be fully aware of precautions and service procedure relevant to ...

Page 96: ...ion Heater Replacement 1 Remove the seat cushion cover Seat Back Heater Replacement 1 Remove the seat back cover Be sure to perform PODS re zero with Hi Scan pro after replacing parts passenger s Refer to page RT Airbag Body Interior and Exterior Seat Power Seat Rear Seat Components and Components Location Components ...

Page 97: ... assembly 2 Rear seat cushion assembly Body Interior and Exterior Seat Power Seat Rear Seat Repair procedures Replacement Rear Seat Assembly Replacement 1 After loosening the mounting bolts remove the seat assembly A B ...

Page 98: ...2 Installation is the reverse of removal Rear Seat Latch Replacement 1 Remove the rear seat 2 After loosening the mounting bolts remove the latch assembly A 3 Remove the cable A 4 Remove the handle A ...

Page 99: ...5 Installation is the reverse of removal Body Interior and Exterior Seat Belt Front Seat Belt Components and Components Location Components ...

Page 100: ...ve cable and wait for at least three minutes before beginning work 2 Remove the following items fist A Front seat assembly B Door scuff trim C Rear seat assembly 3 After raise the lower anchor cover A loosen the lower anchor mounting bolt B Tightening torque 39 2 53 9 N m 4 0 5 5 kgf m 28 9 39 8 lb ft 4 Remove the center pillar lower trim 5 Remove the center pillar upper trim 6 Remove the upper an...

Page 101: ...r A Loosen the mounting bolt then remove the pretensioner C Front Seat Belt Buckle Replacement 1 Remove the following items first A Front seat assembly 2 Remove the wire harness of buckle from seat 3 Remove the seat belt buckle A Tightening torque 39 2 53 9 N m 4 0 5 5 kgf m 28 9 39 8 lb ft ...

Page 102: ...he following items first A Front seat assembly B Rear seat assembly C Door scuff trim D Tranverse trim 2 Remove the lower anchor A Tightening torque 39 2 53 9 N m 4 0 5 5 kgf m 28 9 39 8 lb ft 3 Remove the package tray trim 4 After loosening the retractor B mounting bolt remove the rear seat belt C Tightening torque 39 2 53 9 N m 4 0 5 5 kgf m 28 9 39 8 lb ft ...

Page 103: ...reverse of removal Rear Seat Belt Buckle Replacement 1 Remove the rear seat assembly 2 Remove the rear seat belt buckle A Tightening torque 39 2 53 9 N m 4 0 5 5 kgf m 28 9 39 8 lb ft 3 Installation is the reverse of removal ...

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