BODY PANEL REPAIR PROCEDURE
BP-11
c)
The tip of the spot welding machine should be
maintained to a minimum tolerance of 3 mm. Also
let area cool after 5 or 6 welds to minimize
problems caused by excessive heat.
4.
Cutting and welding an removed area
To align a roof panel and a center pillar together for
butt welding, temporarily fasten a steel flange to the
roof panel and then apply the new center pillar panel.
Remove the flange when final welding is done.
5.
Finishing after welding
a)
Grind any areas that were plug welded or butt
welded using a disk grinder. Grind carefully to avoid
removing too much material. This degrades the
strength of the weld.
b)
Finish areas that have been brazed by applying
body filler then smooth the area with a flexible file
and sander.
6.
Applying anti-rust agent and body sealer
After coating the surface with anti-rust agent, apply
body sealer where necessary.
NOTE
Apply body sealer before assembly.
7.
Anti-rust treatment
Apply anti-rust agent to inside of doors and sills by
spraying through access holes provided.
BVQBP6026
3mm(0.2 in)
BVQBP6027
BVQBP6028
BVQBP6029
BVQBP6030
BFDBP6031
Summary of Contents for 2008 Elantra Neos
Page 19: ...BODY CONSTRUCTION BC 5 BFDBC6112 Z ...
Page 21: ...BODY CONSTRUCTION BC 7 Cross Sectional Views BFDBC6115 TOP VIEW RH SIDE VIEW RH B B C C A A ...
Page 22: ...BC 8 BODY CONSTRUCTION Cross Sectional Views BFDBC6117 TOP VIEW LH SIDE VIEW LH ...
Page 28: ...BC 14 BODY CONSTRUCTION Cross Sectional Views BFDBC6138 J J C C D D A A G G B B K K E E ...
Page 32: ...BC 18 BODY CONSTRUCTION BFDBC6149 TOP VIEW SIDE VIEW F F A A B B C C D D E E ...
Page 35: ...BODY CONSTRUCTION BC 21 BFDBC6156 Cross Sectional Views A A ...
Page 38: ...BC 24 BODY CONSTRUCTION Cross Sectional Views BFDBC6164 TOP VIEW REAR VIEW A A ...
Page 41: ...BODY CONSTRUCTION BC 27 Cross Sectional Views BFDBC6168 ROOF SUN ROOF C C E E A A B B Y Z ...
Page 43: ...BODY CONSTRUCTION BC 29 Cross Sectional Views BFDBC6197 C C A A B B HOOD ...
Page 47: ...BODY CONSTRUCTION BC 33 Cross Sectional Views BFDBC6190 D D B B A A E E C C TAIL GATE ...
Page 132: ...BS 2 BODY SEALING LOCATIONS EXTERIOR BFDBS6006 G K K A C B D E F J J H H I I N N L L M M ...
Page 138: ...BS 8 BODY SEALING LOCATIONS UNDER BODY BFDBS6502 BFDBS6002 BFDBS6501 A B A B ...