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Hyundai power products HYMD500, Instruction Manual

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MINI DUMPER
HYMD500

Instruction Manual

Summary of Contents for HYMD500

Page 1: ...MINI DUMPER HYMD500 Instruction Manual ...

Page 2: ...at the time of production however HYUNDAI Power Products may make modifications to the product without notification GENPOWER LTD Isaac Way London Road Pembroke Dock UNITED KINGDOM SA72 4RW T 44 0 1646 687 880 F 44 0 1646 686 198 E info hyundaipowerproducts co uk www hyundaipowerproducts co uk We work very hard to give all of our customers the best possible service If you have any problems before l...

Page 3: ...2 Understand Your Machine 6 Personal Safety 6 7 Inspect Your Machine 7 8 Engine Safety 8 Work Area 8 9 During Use 9 Carbon Monoxide 10 General Fuel Safety 10 11 Electrical Safety 12 Batteries 12 Vibrations 12 13 Noise 13 Getting to Know The Machine 13 Personal Protective Equipment 14 Getting Started 15 Assembly Safety 15 Unboxing Safety 15 Unboxing 16 17 Assembly 18 19 Wheels Assembly 18 Handle Fr...

Page 4: ... MUST BE WORN Non skid heavy duty footwear are highly recommended when working DO NOT REMOVE Do not remove or tamper with the protection and safety devices DO NOT SMOKE No smoking sparks or flames BE AWARE Objects may be thrown while in use BYSTANDERS Keep children and bystanders away DO NOT TOUCH Do not touch parts that are hot from operation Serious burns may result DANGER Never start or run the...

Page 5: ...To prevent possible harm to the environment or human health from uncontrolled waste disposal recycle it responsibly to promote the sustainable reuse of material resources To return your used device please use the return and collection systems or check with your local authority or local stores for advice or environmental safe recycling CE SYMBOL This product complies with the applicable European di...

Page 6: ...ed out by professionally trained and certified personnel Understand Your Machine Personal Safety WARNING Never allow children or people unfamiliar with these instructions to use the product Local regulations can restrict the minimum age of the operator Keep children pets and other people not using the unit away from the work area Be alert and shut off the unit if anyone enters work area Keep child...

Page 7: ...l condition Replace damaged missing or failed parts before using it Check for fuel leaks Keep the machine in safe working condition Do not use the machine if the engine s switch does not turn off the engine when running Any petrol powered machine that can t be controlled with the engine switch is dangerous and must be replaced Regularly check to see that keys and adjusting wrenches are removed fro...

Page 8: ...during engine shut down and if the engine is provided with a shut off valve turn the fuel off at the conclusion of working Engine Safety Keep the machine in good operating condition Operating the machine in poor or questionable condition could result in serious injury Be sure all safety devices are in working order and warning labels are in place These items are installed for your safety This mach...

Page 9: ... control when dumping the hopper on e g wet clay Always hold the unit with both hands when operating Keep a firm grip on the handlebars Be aware that the machine may unexpectedly bounce upward or jump forward if the machine should strike buried obstacles such as large rocks or roots Do not operate the machine in confined areas where there may be a risk of crushing the operator between the machine ...

Page 10: ...S LONG TERM HEALTH PROBLEMS SUCH AS BRAIN DAMAGE DANGER Carbon Monoxide DANGER by leaving the affected area or by opening doors and windows If safe and practical to do so make sure that the machine is turned off DO NOT enter a room you suspect of having carbon monoxide present instead call the emergency services Contact a Doctor immediately or go to Hospital let them know that you suspect carbon m...

Page 11: ...e machine away from the area of spilled fuel and avoid creating any source of ignition until the fuel has evaporated and fuel vapours have dissipated When fuel is spilled on yourself or your clothes wash your skin and change clothes immediately ALWAYS clean up spills promptly using absorbent granules and a lidded bin Fueling De Fuelling ALWAYS fuel and de fuel in a well ventilated area outside of ...

Page 12: ...e as soon as possible You must advise the medical staff of the type of acid Lead acid battery dilute sulphuric acid Nickel cadmium potassium hydroxide alkali electrolyte Use fresh running water to wash off excess electrolyte continue this until medical assistance arrives Make sure that you do not was the electrolyte to another part of your body or face If electrolyte comes in to contact with Eyes ...

Page 13: ...nings will be reduced Noise emissions for this equipment is unavoidable Carry out noisy work at approved times and for certain periods Limit the working time to a minimum For your personal protection and protection of people working nearby it is also advisable for them to wear hearing protection See Certificate of Conformity section for Outdoor Noise declaration of conformity Noise Where Applicabl...

Page 14: ...lothing gloves scarfs neckties or jewellery rings wrist watches which can be caught in moving parts HEAD PROTECTION MUST BE WORN Wear a safety helmet with a safety visor FACE SHIELD MUST BE WORN Wear a face shield to protect your face RESPIRATOR MUST BE WORN Wear a respirator Personal Protective Equipment Appropriate Personal Protective Equipment PPE MUST be worn at all times when operating or rep...

Page 15: ...As soon as you have purchased your machine we recommend that you fill out the information on page 38 If you need to contact an authorised dealer or customer service for information on servicing you may need to provide this information There is also a service record so you can keep track of your machine service dates Unboxing Safety WARNING Unboxing and assembling the machine should be done on a fl...

Page 16: ...st read the unboxing safety on the previous page before you begin STEP 1 Use the screwdriver and hammer to open all the side locks STEP 2 Remove all the plywood plates and remove all the loose parts on the bottom pallets ...

Page 17: ...ame 4 Wheels Right 5 Wheels Left 6 Handle Frame 7 Box Lifting Handle 8 Operator s Manual 9 Hardware Bag The HYMD500 comes partially assembled and is shipped in carefully packed packaging After all the parts have been removed from the package you should have ...

Page 18: ...le through the hoels in wheels and secure them with M12 nuts and washers STEP 2 Attach another pair of wheels to the front wheel axles Connect the welded flange plates to both wheels by the bolts of wheel axles and secure them together with M12 nuts and washers STEP 3 Mount the last pair of wheels on outer side of the fixed front wheels to the welded flange plates by M12 nuts and washers Handle Fr...

Page 19: ...he dump box and fasten the front with two Ø4 R clips Engine Oil Fuel OIL HAS BEEN DRAINED FOR SHIPPING CAUTION Failure to fill engine sump with oil before starting engine will result in permanent damage and void warranty Running the engine with low oil level will cause serious engine damage STEP 1 Add oil and fuel according to the instructions in this manual ...

Page 20: ...Features 20 ...

Page 21: ...the lever to turn right Clutch Control Lever Squeeze the control lever clutch engaged Release the lever clutch disengaged Left Steering Lever Operate the lever to turn left Gear Selection Lever It controls forward or reverse movements of the machine Tipping Handle It controls tipping of the dump box Swing tipping handle A in the direction of the arrow to release limiter B out of hook C The dump bo...

Page 22: ...ea where the engine is refuelled or the petrol is stored You can be burned or seriously injured when handling fuel Use extreme care CAUTION ALL FUELS ARE FLAMMABLE Always fuel and de fuel in a well ventilated area away from sources of ignition STEP 1 The engine must be off and allowed to cool down completely before adding fuel STEP 2 Remove the fuel filler cap Fill the fuel tank with fresh straigh...

Page 23: ...is dry before starting the engine Avoid repeated or prolonged contact with skin or breathing of vapour Preparation Before Each Use Always ensure that the machine is in a safe working condition Inspect the machine check safety devices and guards and check all nuts bolts and screws are secure Check the oil level go to page 22 for instructions Fill the fuel tank with unleaded petrol Go to page 22 for...

Page 24: ... warranty CAUTION ALL FUELS ARE FLAMMABLE Always fuel and de fuel in a well ventilated area away from sources of ignition Starting Procedure STEP 1 Move the engine switch to the ON position STEP 2 Open the fuel shut off valve STEP 3 Move the choke lever to the CLOSED position If the engine is hot closing the choke is not necessary STEP 4 Move the throttle lever slightly to the FAST speed STEP 5 Pu...

Page 25: ... that with the empty machine a light pressure on the lever is all that is needed to turn While when the machine is loaded more pressure is required The mini dumper has a maximum capacity of 500kg However it is advisable to assess the load and adjust it according to the ground on which the machine will be used It is therefore advisable to cover such stretches using low gear and taking extra care In...

Page 26: ...cooled before carrying out any maintenance refuelling or storage STEP 2 Let the engine idle for one or two minutes STEP 3 Turn the engine switch to the OFF position STEP 4 Turn the fuel valve lever to the OFF position Sudden stopping at a high speed under a heavy load is not recommended Engine damage may result Do not move the choke control to CLOSE to stop the engine Backfire or engine damage may...

Page 27: ...park plug wire loose 2 Unit running on CHOKE 3 Blocked fuel line or stale fuel 4 Vent plugged 5 Water or dirt in fuel system 6 Dirty air cleaner 7 Carburettor jets blocked 1 Connect and tighten spark plug wire 2 Move choke lever to OFF 3 Clean fuel line Fill tank with clean fresh unleaded petrol 4 Clear vent 5 Drain fuel tank Refill with fresh fuel 6 Clean or replace air cleaner 7 Clean jets Engin...

Page 28: ...ne Size 196cc 6 5hp Nominal Power 4 8kW Engine Speed 3600rpm Fuel Tank Capacity 3 6L Fuel Type Unleaded Petrol Engine Oil Capacity 600ml Oil Type SAE30 or 15W40 Engine Oil Load Capacity 500kg Sound Pressure Level 87dB A k 3 dB A Measured Noise Level 98 4dB A k 2 2 Guaranteed Noise Level 101dB A Vibration Level On Handlebar Grips 3 92m s k 1 5m s Net Weight 170kg Dimensions L x W x H 1430 x 960 x 1...

Page 29: ...ons performed in unauthorised centres or by unqualified persons will invalidate the Warranty and all obligations and responsibilities of the Manufacturer 4 Disconnect the spark plug cable and check for damage after each use 5 To be sure the machine is in safe working condition keep all nuts screws and bolts tight Routine maintenance is essential for safety and for maintaining a high performance le...

Page 30: ...trol immediately The warranty will not cover damage to plastic parts caused by petrol 6 It is highly recommended to change the engine oil regularly This will ensure the machine will function properly over time The oil can be discharged at a specialised servicing centre or by using a syringe to suction the oil out through the filler spout bearing in mind you may need to repeat the operation several...

Page 31: ... GL 5 or GL 6 SAE80W 90 is recommended Do not use synthetic oil Oil must be replaced when hot by unscrewing filler cap and plug equipped with an oil dipstick When oil is completely drained replace filler cap and fill up with new oil Tyre Pressure Check the pressure of tyres periodically to make sure they are properly inflated Recommended pressure is 30psi for all the tyres Separation of the tyre a...

Page 32: ...bove is carried out store the machine in a clean cool and dry place away from sources of ignition and varying changes in temperature DO NOT store a machine that has not been given time to fully cool down Do not stack other items on top of the machine when in storage 8 When the machine is to be next used fill with fresh unleaded petrol and not petrol that has been stored for periods of more than 30...

Page 33: ...atteries is passed onto you by us So when it becomes necessary to dispose of your machine you must take it to your local Civic Amenity Site For further information please contact your local Authority for disposal advice You MUST make sure that all unused oil and fuel is disposed of correctly either beforehand or at your local Civic Amenity Site Under NO circumstances must any fuel or oil be put do...

Page 34: ... 1104099 Throttle Cable 1104096 Brake Cable 1104101 Only use original spare parts The use of non original and or incorrectly fitted parts will jeopardize the safety of the machine may cause accidents or personal injuries for which the Manufacturer is under no circumstance liable or responsible ...

Page 35: ...s And Heavy Duty Trenchers Compactor Plates Petrol Compactor Plates Cement Mixers Portable Electric Cement Mixers Mini Dumpers 4 Wheel Drive Mini Dumper Power Barrow Yard Sweeper Self Propelled Yard Sweeper Power Brush Scarifiers Petrol Lawn Scarifier And Aerator Stump Grinders Petrol 4 Stroke Stump Grinders Welders And Plasma Cutters MIG TIG MMA ARC Welders And Plasma Cutters Power Tools And Tool...

Page 36: ...tice whenever necessary Our latest manuals are also placed online All our manuals can be downloaded at www hyundaipowerproducts co uk Returning Your Product If you are returning your product please contact the dealer for their returns policy Leaving A Review We work very hard to give all of our customers the best possible service If you have any problems before leaving negative feedback please con...

Page 37: ...37 Notes ...

Page 38: ...8 Date Of Purchase Dealer Name Dealer Phone Model Number Serial Number As soon as you have purchased the machine we recommend that you fill out the following If you need to contact an authorised dealer or customer service for information on servicing you may need to provide the following information The model number and serial number can be found on the grey specification sticker on the machine Se...

Page 39: ... of the following documents EN ISO 12100 2010 MD EN ISO 3691 6 2015 AC 2016 EN ISO 3744 1995 and ISO 6395 1988 Delclaration for 2000 14 EC Noise Emissions in the Environment by Equipment for use Outdoors Notified Body for EC Directive 2000 14 EC TÜV Rheinland Shanghai Co Ltd Model Type Engine Size Measured Sound Power Guaranteed Sound Power Engine Output HYMD500 HYTD300 HYTD500 Mini Powered Dumper...

Page 40: ...embroke Dock UNITED KINGDOM SA72 4RW T 44 0 1646 687 880 F 44 0 1646 686 198 E info hyundaipowerproducts co uk www hyundaipowerproducts co uk Imported Distributed by Genpower Ltd for The United Kingdom Ireland Licensed by Hyundai Corporation Korea ...

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