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Lift Interrupt (Twist Module)

The lift interrupt function disables the lift function
during  locking  and  unlocking  of  the  twist  locks.
Both signals “Not Locked” and “Locked” are used to
generate  this  interrupt.  When  the  lift  interrupt  is
active the tilt backward function is also disabled.

Lower Interrupt (Twist Module)

The lowering interrupt function disables the lower-
ing  function  when  all  “Seated”  signals  are  active.
All “Seated” signals are used to generate this inter-
rupt. When the lowering interrupt is active the tilt
forward function is also disabled.

Function Override

The “Lift Interrupt” and “Lower Interrupt” signals
can  be  overruled  by  the  input:  Function  Override.
The "Function Override" button, if it is included on
the truck, is located on the twist module.

Operator Presence System (OPS)

The  OPS  has  an  electrical  switch  in  the  seat  that
sends  a  signal  to  disable  the  hydraulic  lift/lower,
tilt  forward/backward,  and  auxiliary  functions  1
second after the OPS switch has been activated.

In  order  to  reset  the  OPS  and  re-enable  the  hy-
draulic functions, the operator has to sit on the seat
again.

DIGITAL SWITCHED INPUTS

ECO eLo HiP Switch

The  ECO  eLo  HiP  Switch  switches  between  HiP
(High Performance) and ECO eLo (Fuel Efficiency)
operating  modes.  The  switch  is  located  on  the
truck's side console.

Not Locked Signal

The  Not  Locked  signal  is  used  for  the  traction
speed  limiter  –  container  position,  to  switch  be-
tween  max  vehicle  speed,  vehicle  speed  limit  1,  or
vehicle speed limit 2. See Programmed Features.

(Lift Position, Tilt Position, Slew RH Position,

Slew LH Position) Sensor

The lift position sensor together with the tilt, slew
right hand, and slew left hand position sensors act
as one input for the “Traction Speed Limiter – Con-
tainer Position (Optional G117 Only)”. The sensors
are  located  on  the  mast/gantry  and  depending  on
the  position  of  the  mast/gantry,  the  speed  limiter
switches between max vehicle speed, vehicle speed
limit  1  or  vehicle  speed  limit  2.  See  Programmed
Features.

Calibration Switch

When  the  calibration  switch  is  activated,  the
charger  enable  output  is  deactivated.  The  calibra-
tion switch also disables the hibernate idle function
and  the  automatic  throttle-up  features  to  make
sure the truck operates in normal idle mode so the
operator  can  calibrate  the  transmission  at  a  fixed
engine speed.

Ignition Switch Signal

The  ignition  switch  signal  is  used  to  activate  the
“Hydraulic  Control  Relay”  to  maintain  battery
power  for  10  seconds  after  the  ignition  switch  is
turned  off.  This  is  to  provide  the  fan  drive  valve
with power so the system can be powered down in a
steady way.

Brake Filter Pressure Switch

The  brake  filter  pressure  switch  signal  indicates
that the brake pressure filter has too high a restric-
tion  and  needs  to  be  replaced.  The  hydraulic  oil
temperature  needs  to  be  at  least  40°C  (104°F)  be-
fore a fault code is generated.

Pressure Signal

The  spreader  sends  a  pressure  signal  to  the  hy-

draulic  controller  to  give  output  on  the  auxiliary
valve  so  the  spreader  can  lock/unlock  the  twist
locks.

CAN BUS COMMUNICATION

CAN Bus communication can consist of both input
and output signals.

The  hydraulic  controller  communicates  via  the
CAN Bus circuit with the following controllers:

Description

1900 SRM 1561

4

Summary of Contents for G117

Page 1: ...Hyster G117 H1050HD 16CH H1150HD 16CH Internal Combustion Engine Trucks Service Repair Manual...

Page 2: ...HYDRAULIC CONTROL SYSTEM H36XMS 12 H40XM 12 H44XM 12 H48XM 12 H800HD H1050HD B917 H40XM 16CH H44XM 16CH H48 16CH H50 16CH H52XM 16CH H1050HD H1150HD G117 PART NO 4046726 1900 SRM 1561...

Page 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Page 4: ...utput Signals 5 Analog Outputs 5 Digital Outputs 5 Lowering Interrupt 5 Accumulator Charge Enable 6 Hydraulic Relay Take Over 6 Programmed Features 6 High Temperature Protection Optional 6 Adjustable...

Page 5: ...rating the Connected Joystick Lever Without the Interface Software 30 Calibrating the Connected Joystick Lever With the Interface Software 31 Flow Settings Screen 31 Profile Lift Screen 32 Valve Setti...

Page 6: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 7: ...ve that receives its sig nals from the hydraulic frame controller The hy draulic frame controller contains the actual soft ware logic and therefore controls most of the out puts It is located near the...

Page 8: ...signal received at the ac tuation module for that spool For hydraulic functions that just require hydraulic supply to be ON or OFF the electrical signal is ON or OFF as well Operating voltage is 24 v...

Page 9: ...measuring the pressure in the lift cylinders provides an input to the hydraulic controller for the load being lifted The signal is used for the following standard optional features Traction Speed Lim...

Page 10: ...lt Position Slew RH Position Slew LH Position Sensor The lift position sensor together with the tilt slew right hand and slew left hand position sensors act as one input for the Traction Speed Limiter...

Page 11: ...ns use a separate digital ON OFF valve in addition to the two proportional control valves that determine flow direction to ena ble disable the hydraulic function The hydraulic fan drive system also us...

Page 12: ...d can be turned ON OFF if they are included on the truck Optional Features High Temperature Protection Traction Speed Limiter Container Position Adjustable Loaded Vehicle Speed Reduction The following...

Page 13: ...es Active Active Active Active Vehicle Speed Limit 2 Yes One of these four inputs is inactive Temperature Protection Standard The Temperature Protection feature warns the op erator of extreme hydrauli...

Page 14: ...ansmission is engaged Driving Not In ching Engine speed is less than 1350 rpm FAN Drive System Standard The FAN drive system is a standard feature that proportionally controls the cooling performance...

Page 15: ...ift truck Reset all changed parameters back to factory settings Disable features parameters for diagnostic reasons or personal preference Select different languages English French German Italian or Sp...

Page 16: ...reen Sub Screen Dealer Start Screen Not Applicable Not applicable Warning Screen Not Applicable Not applicable Truck Configuration Screen Yes Truck setup selection Installed Features Screen Yes High T...

Page 17: ...Name Main Screen Sub Screen Dealer Temperature Protection Screen Yes Not applicable Calibration Screen Yes Not applicable Diagnostic Screen Yes Not applicable Active Errors Screen Yes Not applicable...

Page 18: ...oller from the Read Only Parameter ROP File The serial number entered in the hy draulic controller can be changed by downloading another ROP file When the truck serial number programmed in the ROP fil...

Page 19: ...y to save changed pa rameters to the hydraulic controller See Figure 5 To update information for a particular screen click on the Upload Parameters button or press the F2 key Clicking on the Click her...

Page 20: ...ings Screen Adjusts flow demands for lifting tilting and all auxiliary functions 5 Valve Settings Screen Displays the settings for the electric hydraulic valves 6 Diagnostic Screen Displays the most c...

Page 21: ...FLOW SETTINGS SCREEN ICON 5 VALVE SETTINGS SCREEN ICON 6 DIAGNOSTIC SCREEN ICON 7 ACTIVE ERROR SCREEN ICON 8 TRUCK SERIAL NUMBER 9 ACTIVE ERRORS INDICATOR 10 UPLOAD PARAMETERS BUTTON REFRESH 11 DOWNLO...

Page 22: ...Truck Configuration Screen Figure 7 Truck Configuration Screen General Functions of the Interface 1900 SRM 1561 16...

Page 23: ...above the unit of measure drop down box provides a shortcut to the All Parameters screen From this screen users can upload or download new parameters or controller software The truck setup selection d...

Page 24: ...Installed Features Screen Figure 10 Installed Features Screen General Functions of the Interface 1900 SRM 1561 18...

Page 25: ...e Speed Reduction for B917 only The standard features are listed below the optional features Dealers can see what standard features are active inactive but they need to ask the service department to c...

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