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19

NOTE: The instructions for measuring chain
wear are shown on the Chain Wear Scale.

5122

FIGURE 20. CHECK THE LIFT CHAINS

Inch

mm

Inch

mm

Inch

mm

1.25
1.50
1.75

31.8
38.1
44.5

25.0
30.0
35.0

635
762
889

25.8
30.9
36.1

654
785
915

WEAR LIMIT –

MAXIMUM

LENGTH OF

20 LINKS

TOTAL LENGTH

OF 20 LINKS

(PITCH) OF

NEW CHAIN

Pitch

1. CHAIN WEAR SCALE

1

FUEL SYSTEM

With the engine at normal operating temperature, adjust
engine speed as follows:

Idle Speed (See FIGURE 21.)

Loosen the locknut and turn the idle speed screw until
the idle speed is within the specifications shown in the
MAINTENANCE SCHEDULE. Tighten the locknut.

FIGURE 21. FUEL INJECTION PUMP

1. IDLE SPEED SCREW

11754

Governor Speed (Diesel) (See FIGURE 22.)

1. Adjust the idle speed to 725 to 775 rpm.

2. Disconnect the throttle cable (6) at the throttle lever
(9) on the fuel injection pump. Push the throttle or
Monotrol pedal (1) until it stops against the floor plate
(2). Hold the pedal in this position with a rod.

3. Connect the end of the throttle cable (6) to the rod end
(8) on the throttle lever (9). Make sure the end of the ca-
ble is connected securely with the rod end, but the cable
is not tight. Tighten the jam nut (7) to hold the cable to
the rod end.

4. Adjust the cable housing at the bracket on the engine
(4) to obtain full throttle at the engine. Tighten the jam
nuts (5) on the cable housing.

5. Remove the rod from holding the pedal in the open
position. If necessary, adjust the pedal stop (3) so that
there is approximately 3 mm (0.13 in) free pedal when
the engine is at idle speed.

6. On units with a Monotrol pedal, move the pedal from
Forward to Reverse and Reverse to Forward several
times. The pedal must shift to the opposite direction be-
fore the throttle opens.

Summary of Contents for E007 H8.00XL

Page 1: ...Hyster E007 H8 00XL H9 00XL H10 00XL H12 00XL Europe Forklift...

Page 2: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 3: ...brake must be manually released To manu ally release the parking brake use the release bolt at each air chamber to compress the spring that applies the brake Tighten the release bolt or nut until the...

Page 4: ...be solid even and level when the lift truck is put on blocks Make sure that any blocks used to support the lift truck are solid one piece units Put a steel plate on top of the block NOTE Some lift tru...

Page 5: ...TRUCK ON BLOCKS STEERING TIRES DRIVE TIRES 12438 FIGURE 2 MAINTENANCE POINTS DIESEL ENGINE SHOWN 12473 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18192021 22 23 24 25 1 7 8 26 27 28 29 30 31 32 33 34 3...

Page 6: ...X Check Condition Check Tension See Parts Manual 19 PRIMARY FUEL FILTER X C Drain Water See Parts Manual 13 BATTERY ELECTROLYTE LEVEL X X Clean Check Level See Parts Manual 2 Batteries 15 HYDRAULIC S...

Page 7: ...FERENTIAL H8 00 12 00XL H165 280 XL H13 00 16 00XL H300 360XL X C 23 7 litre 25 0 qt 24 6 litre 26 qt SAE 85W 140 14 HYDRAULIC TANK BREATHER X 1 Clean as Necessary See Parts Manual AIR FILTER HEATER X...

Page 8: ...See Parts Manual 34 TRANSMISSION OIL FILTER C 1 See NOTE 1 See Parts Manual 16 HYDRAULIC SYSTEM OIL FILTER C 1 See NOTE 1 See Parts Manual 29 HUB BEARINGS STEER WHEELS C As Necessary Multi Purpose Gr...

Page 9: ...Put the tire in a safety cage when adding air pressure to the tire Follow the procedures under ADD AIR TO THE TIRES When air is added to the tires a remote air chuck must be used so that the person a...

Page 10: ...A lock pin for each fork fits into the top carriage bar and a slot in the fork These lock pins hold the fork in posi tion Adjust the forks as far apart as possible for maxi mum support of the load Mak...

Page 11: ...spect the lift chains for cracks or broken links and pins See FIGURE 6 8 Inspect the chain anchors and pins for cracks and damage 9 Makesuretheliftchainsareadjustedsothattheyhave equal tension If the...

Page 12: ...hen the pressure cap is removed from the ra diator thepressureisreleasedfromthesystem Ifthe systemishot thesteamandboilingcoolantcancause burns Make sure the coolant level is between the FULL and the...

Page 13: ...ngine is stopped Add hydraulic oil only as needed If more hy draulic oil is added than the FULL level the hydraulic oil will leak from the breather during operation Check the hydraulic system for leak...

Page 14: ...water Do not fill the battery more than to the bottom of the internal filler neck If the battery becomes discharged and requires a booster battery to start the engine follow these procedures care ful...

Page 15: ...ONTROLS 12383 NOTE The fuse panel and diagram are behind the access door 1 2 3 4 5 6 7 8 9 10 11 12 13 14 17 18 19 15 16 20 21 1 AIR PRESSURE GAUGE 2 LOW PRESSURE INDICATOR 3 PARKING BRAKE KNOB 4 COLD...

Page 16: ...b Slowly raise and lower the mast several times without a load Raise the mast to its full exten sion height at least once The mast components must raise and lower smoothly in the correct se quence NOT...

Page 17: ...sure each anchor is adjusted the same amount 3 Remove the load from the forks Check the clearance of the carriage when the mast is fully extended The car riage must not touch the top crossmember of t...

Page 18: ...and cover and clean it in solvent Dry the breather with compressed air and install it AIR FILTER HEATER Remove the four screws and the air intake cover at the right side of the cab Remove the spring a...

Page 19: ...forcebetweenthealternator and crankshaft pulleys When the tension is correct the drive belt will move approximately 13 mm 0 5 in Loosen the capscrew on the alternator mount to adjust the tension of t...

Page 20: ...drain plugs at the bottom of both end beams to drain moisture from the accumulators GENERAL LUBRICATION Inspect all hinges pins linkages cables pedals and lev ers for wear and damage Lubricate these...

Page 21: ...onnect the throttle cable 6 at the throttle lever 9 on the fuel injection pump Push the throttle or Monotrol pedal 1 until it stops against the floor plate 2 Hold the pedal in this position with a rod...

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