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fuel level or to check for leaks in the fuel system. If
there is a leak in the fuel system, extra care must be
used during the repair. Do not operate the lift truck
until a leak is repaired.

Check the fuel system for leaks and the condition of the
parts.  When fuel is added to the lift truck, see the sec-
tion, How To Add Fuel To The Lift Truck procedures
in the OPERATING MANUAL.

Primary Fuel Filter (See FIGURE 10.)

Drain the water from the primary fuel filter.

1. Open the valve on the bottom of the filter canister.
Drain some fuel (and any water) into a cup until clean
fuel flows from the filter.

2. Close the valve.

Battery (See FIGURE 9.)

WARNING

The acid in the electrolyte can cause injury. If the
electrolyte is spilled, use water to flush the area. Use
a solution of sodium bicarbonate (soda) to make the
acid neutral. Acid in the eyes must be flushed with
water immediately. Wear eye protection.

Batteries generate explosive fumes. Keep the vents in
the caps clean. Keep sparks or open flame away from
the battery area. Do not make sparks from the bat-
tery connections. Disconnect the battery ground
cable when doing maintenance.

CAUTION

Disposal of batteries must meet local environmental
regulations.

Keep the battery and cable terminals clean. Check the
electrolyte level (unless a maintenance–free battery).
Keep the electrolyte level above the separators and
plates. Use distilled water. Do not fill the battery more
than to the bottom of the internal filler neck.

If the battery becomes discharged and requires a booster
battery to start the engine, follow these procedures care-
fully when connecting the jumper cables:

a. Always connect the positive jumper cable to the

positive terminal of the discharged battery and
the negative jumper cable to the negative termi-
nal.

b. Always connect the jumper cable that is the

ground cable last.

c. Always connect the jumper cables to the dis-

charged battery before connecting them to the
booster battery.

Pre–Cleaner for Air Filter (See FIGURE 11.)

Clean the pre–cleaner for the air filter as necessary. Re-
move the cover for the pre–cleaner, then remove the dirt
from the bowl. Install the bowl and cover.

1. COVER
2. BOWL

FIGURE 11. PRE–CLEANER FOR THE AIR

FILTER

12471

Air Filter (See FIGURE 24.)

Clean or replace the air filter as necessary. Use com-
pressed air to clean the filter element. Air pressure must
be less than 210 kPa (30 psi). Apply the air from the in-
side to the outside of the element.

To inspect the element, put a bright light inside and look
for holes or other damage. If the element is damaged, re-
place it with a new element. Clean the inside of the can-
ister when changing filters.

HOW TO MAKE THE CHECKS WITH THE
ENGINE RUNNING

WARNING

FASTEN YOUR SEAT BELT! The seat belt is in-
stalled to help the operator stay on the truck if the lift
truck tips over. IT CAN ONLY HELP IF IT IS FAS-
TENED.

Make sure that the area around the lift truck is clear be-
fore starting the engine or making any operational

Summary of Contents for E007 H8.00XL

Page 1: ...Hyster E007 H8 00XL H9 00XL H10 00XL H12 00XL Europe Forklift...

Page 2: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 3: ...brake must be manually released To manu ally release the parking brake use the release bolt at each air chamber to compress the spring that applies the brake Tighten the release bolt or nut until the...

Page 4: ...be solid even and level when the lift truck is put on blocks Make sure that any blocks used to support the lift truck are solid one piece units Put a steel plate on top of the block NOTE Some lift tru...

Page 5: ...TRUCK ON BLOCKS STEERING TIRES DRIVE TIRES 12438 FIGURE 2 MAINTENANCE POINTS DIESEL ENGINE SHOWN 12473 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18192021 22 23 24 25 1 7 8 26 27 28 29 30 31 32 33 34 3...

Page 6: ...X Check Condition Check Tension See Parts Manual 19 PRIMARY FUEL FILTER X C Drain Water See Parts Manual 13 BATTERY ELECTROLYTE LEVEL X X Clean Check Level See Parts Manual 2 Batteries 15 HYDRAULIC S...

Page 7: ...FERENTIAL H8 00 12 00XL H165 280 XL H13 00 16 00XL H300 360XL X C 23 7 litre 25 0 qt 24 6 litre 26 qt SAE 85W 140 14 HYDRAULIC TANK BREATHER X 1 Clean as Necessary See Parts Manual AIR FILTER HEATER X...

Page 8: ...See Parts Manual 34 TRANSMISSION OIL FILTER C 1 See NOTE 1 See Parts Manual 16 HYDRAULIC SYSTEM OIL FILTER C 1 See NOTE 1 See Parts Manual 29 HUB BEARINGS STEER WHEELS C As Necessary Multi Purpose Gr...

Page 9: ...Put the tire in a safety cage when adding air pressure to the tire Follow the procedures under ADD AIR TO THE TIRES When air is added to the tires a remote air chuck must be used so that the person a...

Page 10: ...A lock pin for each fork fits into the top carriage bar and a slot in the fork These lock pins hold the fork in posi tion Adjust the forks as far apart as possible for maxi mum support of the load Mak...

Page 11: ...spect the lift chains for cracks or broken links and pins See FIGURE 6 8 Inspect the chain anchors and pins for cracks and damage 9 Makesuretheliftchainsareadjustedsothattheyhave equal tension If the...

Page 12: ...hen the pressure cap is removed from the ra diator thepressureisreleasedfromthesystem Ifthe systemishot thesteamandboilingcoolantcancause burns Make sure the coolant level is between the FULL and the...

Page 13: ...ngine is stopped Add hydraulic oil only as needed If more hy draulic oil is added than the FULL level the hydraulic oil will leak from the breather during operation Check the hydraulic system for leak...

Page 14: ...water Do not fill the battery more than to the bottom of the internal filler neck If the battery becomes discharged and requires a booster battery to start the engine follow these procedures care ful...

Page 15: ...ONTROLS 12383 NOTE The fuse panel and diagram are behind the access door 1 2 3 4 5 6 7 8 9 10 11 12 13 14 17 18 19 15 16 20 21 1 AIR PRESSURE GAUGE 2 LOW PRESSURE INDICATOR 3 PARKING BRAKE KNOB 4 COLD...

Page 16: ...b Slowly raise and lower the mast several times without a load Raise the mast to its full exten sion height at least once The mast components must raise and lower smoothly in the correct se quence NOT...

Page 17: ...sure each anchor is adjusted the same amount 3 Remove the load from the forks Check the clearance of the carriage when the mast is fully extended The car riage must not touch the top crossmember of t...

Page 18: ...and cover and clean it in solvent Dry the breather with compressed air and install it AIR FILTER HEATER Remove the four screws and the air intake cover at the right side of the cab Remove the spring a...

Page 19: ...forcebetweenthealternator and crankshaft pulleys When the tension is correct the drive belt will move approximately 13 mm 0 5 in Loosen the capscrew on the alternator mount to adjust the tension of t...

Page 20: ...drain plugs at the bottom of both end beams to drain moisture from the accumulators GENERAL LUBRICATION Inspect all hinges pins linkages cables pedals and lev ers for wear and damage Lubricate these...

Page 21: ...onnect the throttle cable 6 at the throttle lever 9 on the fuel injection pump Push the throttle or Monotrol pedal 1 until it stops against the floor plate 2 Hold the pedal in this position with a rod...

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