Hyster CHALLENGER H135XL, Service & Repair Manual

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Cab Repair 100 SRM 322
Legend for Figure 6
A. EARLY MODELS B. LATE MODELS
1. WARNING FOR SAFETY
2. MAST SAFETY (2)
3. CASE FOR OPERATING MANUAL
4. REPLACE OPERATING MANUAL (NOT FOR
ENGLISH SPEAKING COUNTRIES)
5. NO RIDERS (2)
6. DEALER WARNING LABEL
7. NAMEPLATE
8. LABEL FOR CONTROL LEVERS
9. LABEL FOR RANGE LEVER (POWERSHIFT
TRANSMISSION)
10. LABEL FOR DIRECTION CONTROL LEVER
11. OPERATOR RESTRAINT (FOR EQUIPPED
UNITS) OR TIPOVER WARNING (FOR OTHER
UNITS)
12. PARKING BRAKE WARNING
13. INSPECTION PLATE, UL
14. FAN WARNING
15. FAN WARNING
16. FLAMMABLE LP GAS
17. MAST WARNING LABEL
18. RADIAL TIRE WARNING LABEL
Cab Repair
Some lift trucks are equipped with a cab. See Fig-
ure 7. The cab has an overhead guard with doors
and windows. The cab has front and rear windshield
wipers and a heater with a fan. The heater is on a
mount on the instrument panel.
CAB, REPLACE
NOTE: Disconnect all electric wires. Remove any
other parts between the cab and the lift truck. Re-
move the cab assembly. Use a crane to lift the cab.
Each leg of the cab assembly is attached to the lift
truck frame with a bolt, washers, and rubber pads.
See Figure 3. If necessary, the cab can be replaced as
a complete unit.
WINDOW, REPLACE
The front, rear, and side windows and window frames
are replaced as single units. A window and frame are
not available as separate units. The top window has
no frame.
WARNING
All windows installed in the cab are made of
special material, not regular glass. New win-
dows must meet the material and thickness
specifications of the original windows.
See
Table 1 for the correct window materials.
1. Remove the rivets or screws that hold the win-
dow frames to the cab assembly. Use a chisel
and a punch if necessary to completely remove
the rivets.
2. Have a dealer for Hyster lift trucks or a qualified
supplier of glass, replace any damaged window
or frame parts. Make sure the material and the
thickness of the window parts are according to
the specifications in Table 1.
3. Install the new window in the position on the cab.
Align the window frame with the opening in the
cab frame or door frame. Use a drill to make new
holes for the fasteners if new window frames are
used. Some windows are installed with an adhe-
sive/sealant (Hyster part no. 318352). Before ap-
plying the adhesive/sealant, clean the area with
window weld primer (Hyster part no. 365337).
WINDSHIELD WIPERS AND HEATER
WARNING
When the heater hoses must be replaced in the
cab, make sure to use heater hoses of the cor-
rect material and size. All hoses must conform
to SAE Specification 20R3 Class C or 20R3 Class
D-2.
Observe the previous WARNING when replacing
heater hoses in the cab.
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