High Speed Switch Assembly
2200 SRM 1357
Horn
REPLACE
1.
Move the truck to a safe, level location; turn the
key switch to the OFF position; and disconnect
the battery. Block the drive tire to prevent unex-
pected movement.
2.
Remove the drive unit compartment covers.
3.
Discharge the capacitor. See Special Precautions
in this section.
4.
Disconnect the horn wiring from the main wiring
harness.
CAUTION
DO NOT overtighten horn mounting hardware.
5.
Remove nuts and washers from studs securing
horn to frame. Remove horn from studs. Posi-
tion new horn onto studs as removed and install
washers and nut.
6.
Install wiring to horn as removed.
7.
Connect the battery, turn the key switch to the
ON position, and test for proper operation. Turn
the key switch back to the OFF position and dis-
connect the battery again to finish repairs.
8.
Install the drive unit compartment covers as re-
moved. Return the lift truck to service.
High Speed Switch Assembly
The high speed switch is mounted to the floor of the
operator’s compartment.
The operator depresses
the switch using the right foot to increase the travel
speed of the truck.
Proper operation of the high
speed switch increases productivity by reducing
travel times. The high speed switch assembly must
be disassembled to install. Perform only the removal
steps necessary to repair switch and install. Refer
to Figure 14 for the following procedures.
REMOVE
1.
Move the truck to a level area. Turn the key
switch to the OFF position and disconnect the
battery.
2.
Remove the floormat to access the switch.
3.
Remove the two screws (2) and lockwashers (3)
from the side of the switch to release the top
cover.
4.
Remove the two screws (17) and lockwashers (18)
attaching the base to the frame.
5.
Remove the two screws securing the actuator and
actuator plate and switch to the base.
6.
Remove actuator from actuator plate.
7.
Tag and identify wires to the switch. Remove
the screws (6) and lockwashers (7) attaching the
wiring harness to the switch.
INSTALL
1.
Pull wires through rubber grommet in bottom of
base. Install wires to switch as removed. See
Figure 14.
2.
Install the screws (6) and lockwashers (7) secur-
ing the wiring harness to the switch as removed.
3.
Install actuator to actuator plate in the orienta-
tion shown.
4.
Attach actuator and actuator plate to switch by
inserting screws (14).
5.
Place switch assembly into base as removed.
6.
Center the spring inside the base between the
curved side and the actuator.
7.
Pull the switch toward the spring to align screws
with holes in base and tighten to secure in place.
8.
Secure the switch assembly to the floor of the op-
erator’s compartment using screws (17) and lock-
washers (18).
9.
Secure top cover to base using screws (2) and
lockwashers (3).
10. Connect the battery and turn the key switch to
the ON position.
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