background image

Remove and Install

AIR FILTER ASSEMBLY (TIER 3/STAGE
IIIA)

Remove

1. 

Open left-hand hood door. See Hood Assembly.

2. 

Tag and disconnect the electrical connector
from vacuum switch by pressing the metal clip.

3. 

Loosen the air duct clamp at the filter housing.
See Figure 2.

4. 

Close left-hand hood door to access the Pre-
cleaner.

5. 

Remove the Precleaner, with the air duct at-
tached, from the air filter housing.

6. 

Open left-hand and right-hand hood doors.

7. 

Loosen the hose clamps on the air filter hose
and remove the hose. See Figure 2.

8. 

Place a cap on the air inlet of the turbocharger
to avoid dirt entering the turbocharger.

9. 

Place a support under the air filter assembly.

10. 

Remove the cap screws and washers from the
mounting clamps that hold the air filter assem-
bly.

11. 

Rotate the air filter until the air duct connec-
tion clears the center of the hood opening and
move the air filter to the right-hand side of the
truck.

12. 

Remove the retaining hardware from the
mounting clamps and remove the clamps from
the hood by removing the hardware.

Install

1. 

Install the retaining hardware to the mounting
clamps and install the clamps under the hood.

2. 

Position the air filter housing into the mount-
ing clamps with the air intake aligned with the
hole in the mounting plate.

3. 

Install cap screws and washers and tighten to
38 N•m (28 lbf ft).

4. 

Remove the cap from the turbocharger.

5. 

Rotate and connect air filter hose to air filter
housing and the turbocharger and tighten hose
clamps to 8 N•m (6 lbf ft).

6. 

Close the hood doors. See Figure 15.

7. 

Install the Precleaner, with the air duct at-
tached, on the air cleaner.

8. 

Open left-hand hood door.

9. 

Install and tighten the air duct clamp.

10. 

Connect electrical connector to vacuum switch.

11. 

Close the hood door.

1.

AIR FILTER HOSE

2.

AIR FILTER HOUSING

3.

VACUUM SWITCH

4.

AIR DUCT CLAMP

5.

AIR DUCT

6.

PRECLEANER

7.

AIR FILTER BRACKETS

8.

HOSE CLAMP

9.

FILTER HOUSING MOUNTING CLAMP

Figure 2. Air Filter Assembly (Tier 3/Stage IIIA)

0100 SRM 1978

Remove and Install

3

Summary of Contents for B238

Page 1: ...FRAME AND MAIN COMPONENTS PART NO 4147656 0100 SRM 1978...

Page 2: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Page 3: ...user Low Mount 8 Remove 8 Install 8 Engine After Treatment EAS System Tier4F Stage IV 8 Preparation 8 Remove 9 Install 10 Exhaust Seal Rings 10 Selective Catalytic Reducer SCR 11 Remove 11 Install 11...

Page 4: ...Engine and Transmission Tier 4F Stage IV 32 Remove 32 Precautions 32 Remove Air Conditioning Compressor 32 Drain the Engine Cooling System 33 Drain Hydraulic Oil 33 Drain Transmission Oil 34 Disconnec...

Page 5: ...ounted on the frame of the B238 lift truck series The manual includes air filter assembly exhaust system hood assembly handrails and steps hydraulic tank fuel tank engine transmission operator s cab a...

Page 6: ...nks operator s compart ment and other parts See Figure 1 1 COUNTERWEIGHT MOUNT 2 TIE DOWN EYES 3 COOLING ASSEMBLY MOUNT 4 DEF TANK EXTENSION PLATE TIER 4F 5 DEF TANK MOUNT 6 FUEL TANK MOUNT 7 DEF FILT...

Page 7: ...hand side of the truck 12 Remove the retaining hardware from the mounting clamps and remove the clamps from the hood by removing the hardware Install 1 Install the retaining hardware to the mounting...

Page 8: ...er unit until it is clear from the hood 11 Remove the air filter to the right hand side of the truck Install 1 Open left hand and right hand hood doors 2 Position the air filter housing with the air i...

Page 9: ...V band clamp from the muffler 4 Remove the exhaust pipe assembly 1 MUFFLER 2 CAP SCREW AND WASHER 3 CLAMP 4 EXHAUST PIPE ASSEMBLY 5 V BAND CLAMP Figure 5 Exhaust System Tier 3 Stage IIIA 5 Place a cap...

Page 10: ...onnection See Figure 7 5 Remove the diluter 6 Remove the end pipe retainer bracket on the counterweight 7 Remove the U clamp from the end pipe 8 Remove the end pipe from the counterweight tube at the...

Page 11: ...AINER BRACKET 8 END PIPE Figure 7 Diluter Assembly Tier 4F Stage IV 1 DILUTER 2 EXHAUST END PIPE 3 EXHAUST PIPE ASSEMBLY 4 AFTER TREATMENT SYSTEM SUBFRAME 5 HEAT SHIELD 6 INSULATION PIPE ASSEMBLY Figu...

Page 12: ...EAS SYSTEM TIER4F STAGE IV NOTE Due to difficult accessibility of wire and hose connections it is advised to first remove the entire EAS assembly followed by the replacement of individual EAS componen...

Page 13: ...TRANSMISSION 7 FRAME Figure 10 Coolant Solenoid Valve Connections Tier 4F Stage IV 3 Disconnect the cooling hoses from the Coolant Solenoid valve 4 Put plugs on the hoses and caps on the hose connect...

Page 14: ...em see Exhaust Pipes and Diffuser Low Mount Exhaust Seal Rings In the high pressure part of the exhaust system the tubes and pipes are sealed by means of metal seal rings These seal rings deform when...

Page 15: ......

Reviews: