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General

  WARNING 

DO NOT make repairs or adjustments unless you
have  been  properly  trained  and  authorized  to  do
so.  Repairs  and  adjustments  that  are  incorrect
can create dangerous operating conditions.

DO  NOT  operate  a  lift  truck  that  needs  repairs.
Report  the  need  for  repairs  to  your  supervisor
immediately.  If  repair  is  necessary,  attach  a  DO
NOT OPERATE tag on the control handle. Remove
the key from the key switch.

This section contains the instructions for periodic
maintenance and inspection, and a Maintenance
Schedule.

The Maintenance Schedule has time intervals for
inspection, lubrication, and periodic maintenance.
The time intervals are based on a normal
operation. A normal operation is considered to be
one 8-hour shift per day in a relatively clean
environment on an improved surface. Multiple
shifts, dirty operating conditions, etc., will require
a reduction in the recommended time periods in the
Maintenance Schedule.

NOTE:  

The front end of the lift truck is the control

handle end. Forward travel is movement with the
forks trailing. Rear travel is movement in the
direction of the forks. The right-hand side of the lift
truck is to the operator's right hand, facing the
truck from the control handle end in the position
for operating the controls.

Your Hyster lift truck dealer has the trained
personnel and equipment to provide a complete
program of inspection, lubrication, and
maintenance. This complete program will help your
lift truck operate properly over a longer period of
time.

Some users have service personnel and facilities to
do the items listed in the Maintenance Schedule.
Service Manuals are available from your Hyster lift
truck dealer to help users who do their own repairs.

OPERATOR'S COMPARTMENT COVERS/

CONSOLE

Operator's Compartment Covers

Remove

NOTE:  

There is an overlap from one pad to the

next. They should be removed in sequence to
prevent damage.

NOTE:  

Please note the order of removal to aid in

installation.

1. 

Remove four capscrews and backrest pad from

frame. See Figure 1.

2. 

The hip pad is held in place by four capscrews
that attach to the back of the pad and then
align with four slots in the frame. Remove hip
pad from frame by pushing upward and pulling
outward. See Figure 2.

1. CAPSCREW

2. BACKREST PAD

3. FRAME

Figure 1. Backrest Pad

8000 SRM 1705

General

1

Summary of Contents for A244

Page 1: ...Hyster A244 BE80ZHD BE100ZHD Forklift...

Page 2: ...PERIODIC MAINTENANCE BE80ZHD BE100ZHD A244 PART NO 4110886 8000 SRM 1705...

Page 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Page 4: ...Hours or Daily 14 Checks With Key Switch Turned OFF 14 Battery 14 Hydraulic Leaks 15 Drive Tire Load Wheels Casters and Frame 15 Checks With Key Switch Turned ON 16 Operation 16 Maintenance Procedure...

Page 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 6: ...6 How to Change the Battery 27 Transporting 28 Loading 28 Unloading 28 Preparation for Storage 29 Short Term Storage 1 to 6 months 29 Long Term Storage 6 months or longer 29 Preparation for Use 29 Pre...

Page 7: ...travel is movement in the direction of the forks The right hand side of the lift truck is to the operator s right hand facing the truck from the control handle end in the position for operating the c...

Page 8: ...ling hip pad make sure capscrews are finger tight to prevent them from coming out during install and operation of lift truck 2 Install hip pad onto frame by aligning capscrews on back of pad with slot...

Page 9: ...secure console cover to lift truck See Figure 4 5 Disconnect all electrical wiring from under console cover Tag wiring to assist when reinstalling steering handle assembly 6 Remove console cover from...

Page 10: ...ift truck See Figure 4 6 Close drive unit compartment door 7 Connect battery to lift truck 8 Turn key switch to the ON position and test for proper operation Console Tray Remove 1 Remove four capscrew...

Page 11: ...ity plate on the disabled lift truck for the approximate total weight The forks must extend the full width of the disabled lift truck Put the weight of the disabled lift truck at the center of the for...

Page 12: ...lift truck that is used for towing This load will increase the traction of the lift truck Keep the load on the forks lowered as much as possible If counterbalanced style lift truck configured with the...

Page 13: ...al injury discharge the capacitor before in specting or repairing any component Wear safety glasses Make certain the battery has been dis connected DO NOT use a screwdriver to dis charge the traction...

Page 14: ...ates These chemi cals are allergic sensitizers to skin and respira tory tract and overexposure may occur without odor warning When performing work utilize good industrial hygiene practices including r...

Page 15: ...considered Heavy operation and requires the 3 month 500 hour checks to be performed at 2 months 350 hours Lift trucks operating in freezer environments or dirty conditions are considered Se vere oper...

Page 16: ...ry X Hold on Grade Test Capacity Load on 10 Grade 3 Horn X Check Operation No Binding Operates Proper Function Lift Lower Control X Check Operation No Binding Operates Proper Function Directional Spee...

Page 17: ...Multipurpose Grease4 Forks to Drive End Frame Linkage L Lube Fittings Multipurpose Grease4 Safety Labels and Operating Manual X Replace if Missing or Damaged See Parts Manual 6 Frame X Visually Inspec...

Page 18: ...and Pinion X L Apply to Gears Multipurpose Grease4 Breather X Claen and Check Operation Replace as Necessary Studs and Lugs X Visually Inspect Loose or Missing Studs Lug Nuts 10 Display X Check Opera...

Page 19: ...every 2000 hours or yearly thereafter 4 Use Mobilgrease 28 synthetic extra protection grease clay for Standard and Cooler Freezer configurations 5 Lubricate every 8 hours only if using in a Corrosive...

Page 20: ...tenance The battery must fit the battery compartment so the battery restraint panels will operate correctly Use spacers to prevent the battery from moving more than 13 mm 0 5 in in any direction CAUTI...

Page 21: ...alled check all wheel nuts after 2 to 5 hours of operation When the nuts stay tight after an 8 hour check the inter val for checking the torque can be extended to 500 hours Refer to the Maintenance Sc...

Page 22: ...d or reverse travel WARNING Use the battery power disconnect to shut down the truck only in an emergency The key switch or toggle switch is a two position switch located on the right side of the dash...

Page 23: ...ation If the brake will not re lease or fails to apply or will not hold the lift truck the brake assembly must be replaced When the controller senses the truck has come to a complete stop the brake is...

Page 24: ...aster should be period ically adjusted to maintain weight on the drive tire The time period will vary depending on the applica tion Excess rocking is often a sign of under adjus ted casters This may o...

Page 25: ...he caster is not a substitute for drive tire selection Caster Adjust Procedure 1 Perform Caster Adjustment Check procedure prior to adjusting caster 2 Remove all weight from the forks and lower the fo...

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