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DRIVE UNIT COMPARTMENT DOOR

Open the drive unit compartment door by lifting up
on latch handle. Pull the door open on its hinges.
To close, push the door closed until latch catches.
Verify that the door seats properly against the
frame. See Figure 7.

CASTER WHEEL COVER

Lift floor mat out of operator compartment. Remove
floorplate by pivoting plate upward to about 45°
angle pull straight out.

To replace, insert alignment tabs into openings on
frame and drop plate into place. Install floormat
onto floorplate.

HOW TO MOVE A DISABLED TRUCK

This lift truck is not normally towed. If the traction
system will not operate, make repairs at the
location if possible. If the lift truck must be towed,
refer to How to Tow the Lift Truck in this section.

Figure 7. Drive Unit Compartment Door

Legend for Figure 7

1. DRIVE UNIT COMPARTMENT DOOR

2. LATCH

3. FRAME

  WARNING 

Never  carry  a  disabled  lift  truck  unless  the  lift
truck  MUST  be  moved.  The  lift  truck  used  to  lift
the disabled lift truck MUST have a rated capacity
equal to or greater than the weight of the disabled
lift  truck.  The  capacity  must  be  for  a  load  center
equal  to  half  the  width  of  the  disabled  lift  truck.
See the capacity plate on the disabled lift truck for
the  approximate  total  weight.  The  forks  must
extend the full width of the disabled lift truck. Put
the weight of the disabled lift truck at the center of
the forks and be careful not to damage the under
side  of  the  disabled  lift  truck.  Tilt  the  mast  back
and travel slowly.

Make sure no one except the driver is near the lift
trucks  during  towing.  Both  the  tow  truck  and  the
disabled truck can cause a personal injury during
towing.

To  avoid  personal  injury,  use  extra  care  when
moving  a  lift  truck  during  the  following
conditions:

Brake does not operate correctly

Steering does not operate correctly

Tire is damaged

Traction conditions are bad

  CAUTION

Never carry the lift truck faster than the speed of a
person walking. Steering can be difficult and
motor damage can occur at higher speeds.
Always travel smoothly without sudden starts.

The electric brake must be released before the lift
truck can be moved. If there is not sufficient
battery power, placing the control handle in the
operating position will not release the electric
brake. Refer to the How to Tow the Lift Truck
section of the Maintenance Manual. Use the control
handle to steer the lift truck while it is being
towed. Use one hand and walk to one side of the lift
truck. DO NOT walk or stand between the towing
vehicle and the lift truck.

8000 SRM 1705

General

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Summary of Contents for A244

Page 1: ...Hyster A244 BE80ZHD BE100ZHD Forklift...

Page 2: ...PERIODIC MAINTENANCE BE80ZHD BE100ZHD A244 PART NO 4110886 8000 SRM 1705...

Page 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Page 4: ...Hours or Daily 14 Checks With Key Switch Turned OFF 14 Battery 14 Hydraulic Leaks 15 Drive Tire Load Wheels Casters and Frame 15 Checks With Key Switch Turned ON 16 Operation 16 Maintenance Procedure...

Page 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 6: ...6 How to Change the Battery 27 Transporting 28 Loading 28 Unloading 28 Preparation for Storage 29 Short Term Storage 1 to 6 months 29 Long Term Storage 6 months or longer 29 Preparation for Use 29 Pre...

Page 7: ...travel is movement in the direction of the forks The right hand side of the lift truck is to the operator s right hand facing the truck from the control handle end in the position for operating the c...

Page 8: ...ling hip pad make sure capscrews are finger tight to prevent them from coming out during install and operation of lift truck 2 Install hip pad onto frame by aligning capscrews on back of pad with slot...

Page 9: ...secure console cover to lift truck See Figure 4 5 Disconnect all electrical wiring from under console cover Tag wiring to assist when reinstalling steering handle assembly 6 Remove console cover from...

Page 10: ...ift truck See Figure 4 6 Close drive unit compartment door 7 Connect battery to lift truck 8 Turn key switch to the ON position and test for proper operation Console Tray Remove 1 Remove four capscrew...

Page 11: ...ity plate on the disabled lift truck for the approximate total weight The forks must extend the full width of the disabled lift truck Put the weight of the disabled lift truck at the center of the for...

Page 12: ...lift truck that is used for towing This load will increase the traction of the lift truck Keep the load on the forks lowered as much as possible If counterbalanced style lift truck configured with the...

Page 13: ...al injury discharge the capacitor before in specting or repairing any component Wear safety glasses Make certain the battery has been dis connected DO NOT use a screwdriver to dis charge the traction...

Page 14: ...ates These chemi cals are allergic sensitizers to skin and respira tory tract and overexposure may occur without odor warning When performing work utilize good industrial hygiene practices including r...

Page 15: ...considered Heavy operation and requires the 3 month 500 hour checks to be performed at 2 months 350 hours Lift trucks operating in freezer environments or dirty conditions are considered Se vere oper...

Page 16: ...ry X Hold on Grade Test Capacity Load on 10 Grade 3 Horn X Check Operation No Binding Operates Proper Function Lift Lower Control X Check Operation No Binding Operates Proper Function Directional Spee...

Page 17: ...Multipurpose Grease4 Forks to Drive End Frame Linkage L Lube Fittings Multipurpose Grease4 Safety Labels and Operating Manual X Replace if Missing or Damaged See Parts Manual 6 Frame X Visually Inspec...

Page 18: ...and Pinion X L Apply to Gears Multipurpose Grease4 Breather X Claen and Check Operation Replace as Necessary Studs and Lugs X Visually Inspect Loose or Missing Studs Lug Nuts 10 Display X Check Opera...

Page 19: ...every 2000 hours or yearly thereafter 4 Use Mobilgrease 28 synthetic extra protection grease clay for Standard and Cooler Freezer configurations 5 Lubricate every 8 hours only if using in a Corrosive...

Page 20: ...tenance The battery must fit the battery compartment so the battery restraint panels will operate correctly Use spacers to prevent the battery from moving more than 13 mm 0 5 in in any direction CAUTI...

Page 21: ...alled check all wheel nuts after 2 to 5 hours of operation When the nuts stay tight after an 8 hour check the inter val for checking the torque can be extended to 500 hours Refer to the Maintenance Sc...

Page 22: ...d or reverse travel WARNING Use the battery power disconnect to shut down the truck only in an emergency The key switch or toggle switch is a two position switch located on the right side of the dash...

Page 23: ...ation If the brake will not re lease or fails to apply or will not hold the lift truck the brake assembly must be replaced When the controller senses the truck has come to a complete stop the brake is...

Page 24: ...aster should be period ically adjusted to maintain weight on the drive tire The time period will vary depending on the applica tion Excess rocking is often a sign of under adjus ted casters This may o...

Page 25: ...he caster is not a substitute for drive tire selection Caster Adjust Procedure 1 Perform Caster Adjustment Check procedure prior to adjusting caster 2 Remove all weight from the forks and lower the fo...

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