Hyster A244 Service & Repair Manual Download | Manualshive

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Hyster A244 (BE80ZHD, BE100ZHD) Forklift

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Summary of Contents for A244

Page 1: ...Hyster A244 BE80ZHD BE100ZHD Forklift...

Page 2: ...PERIODIC MAINTENANCE BE80ZHD BE100ZHD A244 PART NO 4110886 8000 SRM 1705...

Page 3: ...dic Maintenance section Keep the unit clean and the working area clean and orderly Use the correct tools for the job Keep the tools clean and in good condition Always use HYSTER APPROVED parts when ma...

Page 4: ...Hours or Daily 14 Checks With Key Switch Turned OFF 14 Battery 14 Hydraulic Leaks 15 Drive Tire Load Wheels Casters and Frame 15 Checks With Key Switch Turned ON 16 Operation 16 Maintenance Procedure...

Page 5: ...ore information Please click here Then get the complete manual NOTE If there is no response to click on the link above please download the PDF document first and then click on it Have any questions pl...

Page 6: ...6 How to Change the Battery 27 Transporting 28 Loading 28 Unloading 28 Preparation for Storage 29 Short Term Storage 1 to 6 months 29 Long Term Storage 6 months or longer 29 Preparation for Use 29 Pre...

Page 7: ...travel is movement in the direction of the forks The right hand side of the lift truck is to the operator s right hand facing the truck from the control handle end in the position for operating the c...

Page 8: ...ling hip pad make sure capscrews are finger tight to prevent them from coming out during install and operation of lift truck 2 Install hip pad onto frame by aligning capscrews on back of pad with slot...

Page 9: ...secure console cover to lift truck See Figure 4 5 Disconnect all electrical wiring from under console cover Tag wiring to assist when reinstalling steering handle assembly 6 Remove console cover from...

Page 10: ...ift truck See Figure 4 6 Close drive unit compartment door 7 Connect battery to lift truck 8 Turn key switch to the ON position and test for proper operation Console Tray Remove 1 Remove four capscrew...

Page 11: ...ity plate on the disabled lift truck for the approximate total weight The forks must extend the full width of the disabled lift truck Put the weight of the disabled lift truck at the center of the for...

Page 12: ...lift truck that is used for towing This load will increase the traction of the lift truck Keep the load on the forks lowered as much as possible If counterbalanced style lift truck configured with the...

Page 13: ...al injury discharge the capacitor before in specting or repairing any component Wear safety glasses Make certain the battery has been dis connected DO NOT use a screwdriver to dis charge the traction...

Page 14: ...ates These chemi cals are allergic sensitizers to skin and respira tory tract and overexposure may occur without odor warning When performing work utilize good industrial hygiene practices including r...

Page 15: ...considered Heavy operation and requires the 3 month 500 hour checks to be performed at 2 months 350 hours Lift trucks operating in freezer environments or dirty conditions are considered Se vere oper...

Page 16: ...ry X Hold on Grade Test Capacity Load on 10 Grade 3 Horn X Check Operation No Binding Operates Proper Function Lift Lower Control X Check Operation No Binding Operates Proper Function Directional Spee...

Page 17: ...Multipurpose Grease4 Forks to Drive End Frame Linkage L Lube Fittings Multipurpose Grease4 Safety Labels and Operating Manual X Replace if Missing or Damaged See Parts Manual 6 Frame X Visually Inspec...

Page 18: ...and Pinion X L Apply to Gears Multipurpose Grease4 Breather X Claen and Check Operation Replace as Necessary Studs and Lugs X Visually Inspect Loose or Missing Studs Lug Nuts 10 Display X Check Opera...

Page 19: ...every 2000 hours or yearly thereafter 4 Use Mobilgrease 28 synthetic extra protection grease clay for Standard and Cooler Freezer configurations 5 Lubricate every 8 hours only if using in a Corrosive...

Page 20: ...tenance The battery must fit the battery compartment so the battery restraint panels will operate correctly Use spacers to prevent the battery from moving more than 13 mm 0 5 in in any direction CAUTI...

Page 21: ...alled check all wheel nuts after 2 to 5 hours of operation When the nuts stay tight after an 8 hour check the inter val for checking the torque can be extended to 500 hours Refer to the Maintenance Sc...

Page 22: ...d or reverse travel WARNING Use the battery power disconnect to shut down the truck only in an emergency The key switch or toggle switch is a two position switch located on the right side of the dash...

Page 23: ...ation If the brake will not re lease or fails to apply or will not hold the lift truck the brake assembly must be replaced When the controller senses the truck has come to a complete stop the brake is...

Page 24: ...aster should be period ically adjusted to maintain weight on the drive tire The time period will vary depending on the applica tion Excess rocking is often a sign of under adjus ted casters This may o...

Page 25: ...he caster is not a substitute for drive tire selection Caster Adjust Procedure 1 Perform Caster Adjustment Check procedure prior to adjusting caster 2 Remove all weight from the forks and lower the fo...

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