HyQuest Solutions HS40C User Manual Download Page 2 | Manualshive

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HyQuest Solutions HS40C User Manual Download Page 2

© 2022 HyQuest Solutions

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Table of Contents

I

II

Safety Instructions

Product Overview ................................................................................................................................................. 6

Power Connection ................................................................................................................................................. 8

Extending the Battery Cables .......................................................................................................................... 8

Adjusting the Bubble Rate .............................................................................................................................. 10

WL3100 Connection ......................................................................................................................................... 11

Control Valve ........................................................................................................................................................ 12

Startup Sequence ................................................................................................................................................ 12

Tank Pressurisation & Mist Separator Flushing ..................................................................................... 12

Battery Size ........................................................................................................................................................... 13

Battery Voltage .................................................................................................................................................... 13

Automatic Moisture Extraction ..................................................................................................................... 15

Filter Maintenance ............................................................................................................................................. 16

Troubleshooting

Obligations of the Operator and Disposal

Obligations of the Operator ........................................................................................................................... 22

Dismantling / Disposal ..................................................................................................................................... 22

Appendix A Installing Polyethelene Tubing and Orifice Fittings ................................................... 24

Appendix B Using Pressure to Measure Water Level .......................................................................... 25

Appendix C HS40 Compact-DO (Dual Orifice) ........................................................................................ 31

Appendix D Gas Chamber Orifice Assembly GC01P/SS ...................................................................... 31

Appendix E Typical Installations ................................................................................................................. 34

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Summary of Contents for HS40C

Page 1: ...HS40C User Manual 07 2022 01 00 000...

Page 2: ...Size 13 3 5 Battery Voltage 13 Part IV Maintenance 15 4 1 Automatic Moisture Extraction 15 4 2 Filter Maintenance 16 Part V Troubleshooting 18 Part VI Repair 19 Part VII Technical Data 20 Part VIII O...

Page 3: ...rmation provided in this manual was deemed accurate as of the publication date However updates to this information may have occurred This manual does not include all of the details of design productio...

Page 4: ...found before starting to work as well as for defects found while working Do not use the HyQuest Solutions HS40C in areas where there is a danger of explosion The present user manual specifies environm...

Page 5: ...lian made compressor pump packaged into a small but robust metal enclosure The system incorporates a mechanical pressure switch to maintain a 400kPa 58 psi 750 kPa 110 psi tank pressure to ensure powe...

Page 6: ...Above model dual orifice feature V Above model auto purge of stainless micro mist separator 1 1 Product Overview The Model HS40 Compact is designed to replace conventional Dry Nitrogen bubbler system...

Page 7: ...2022 HyQuest Solutions 7 Introduction...

Page 8: ...ing subsections Power Connection Extending the Battery Cables Adjusting the Bubble Rate WL3100 Connection 2 1 Power Connection The 6 mm2 power cable provided must be connected directly to the power so...

Page 9: ...Vdrop1 on extended cable Vdrop2 on supplied cable Total Vdrop Actual Vbatt when HS40 Compact disconnects compressor 2 m 6 ft 6 9 5 0 36 V 0 36 V 0 72 V 10 72 V 4 m 12 ft 6 9 5 0 72 V 0 36 V 1 08 V 11...

Page 10: ...VOID THE MANUFACTURER WARRANTY ON THIS PRODUCT Disconnect the HS23QC from the HS40 Compact Test Port Rotate the River Line control valve from the Close position to the Open position to direct the bubb...

Page 11: ...ver to push on the orange lever to release the terminal spring tension to insert or remove the wire You may connect the WL3100 to the same battery used to power the compressor but it is advised to cab...

Page 12: ...ile the valve is in the Close position Purge In the Purge position the receiver tank is directly connected to the River Line port to allow a Purge of the River Line After a River Line Purge is perform...

Page 13: ...g The battery endurance will be dependent on the following The consumption of other equipment connected to the battery The frequency that the system wakes up to take a measurement The length of time t...

Page 14: ...Operation A pump up cycle will be aborted if a battery low condition occurs This condition is most likely to occur when the compressor is on because it draws approximately 20A when operating causing t...

Page 15: ...nor leak will prevent the pressure from being maintained For more information see the following subsections Automatic Moisture Extraction Filter Maintenance 4 1 Automatic Moisture Extraction All HS40...

Page 16: ...2022 HyQuest Solutions 16 Maintenance 4 2 Filter Maintenance...

Page 17: ...2022 HyQuest Solutions 17 Maintenance Note Reverse step 4 to step 1 to re assemble...

Page 18: ...the battery voltage with your multimeter if it is below 12V then maybe the controller locked out the compressor as the voltage fell below 10V and the voltage has not yet risen above 12V to re enable...

Page 19: ...ur return shipment 2 Please provide as much information and or clear instructions within the return paperwork This will assist our test engineers with their diagnosis 3 Please do not ship the goods pr...

Page 20: ...6 bubbles min 10mH20 averages to about 28mA Previous blue ARB compressor drew 30A Average battery consumption 45 mA with bubble rate set to 26 bubbles min 10 mH2 0 Solar A small 10 Watt solar panel is...

Page 21: ...ndustrial grade advanced membrane filter Operating Temperature Range 40 C to 70 C HS40AFC HS40AFC 3100A 20 C to 70 C HS40AFC 2100 HS40AFC 3100 Enclosure Zinc plated steel enclosure powder coated oyste...

Page 22: ...l Connections Local regulations for electrical installation and connections must be observed 8 2 Dismantling Disposal When disposing of the units and their accessories the applicable local regulations...

Page 23: ...according to legal provisions EU WEEE Directive As players in the environmental market KISTERS AG and HyQuest Solutions are committed to supporting efforts to avoid and recycle waste Please consider...

Page 24: ...floating debris Preparation of Orifice Tubing Do not open the carton or remove the strapping To prepare the roll of tubing for use cut a 300mm diameter hole in the centre of the cardboard carton retri...

Page 25: ...a variable back pressure is utilised as an accurate means of measuring liquid head Provided that 1 The density of the gas is nearly the same as air 2 The velocity of gas is low enough so as not to pro...

Page 26: ...a valve or by a large leak the system pressure is atmospheric and will not reflect any other pressure Provided air or a gas that has a very similar density to air is used then the errors from this sou...

Page 27: ...A will be the back pressure in the system Also the pressure of each bubble of gas as it emerges from the end of the tube will a that point have an internal pressure equal to the head and this internal...

Page 28: ...rmal procedure is to establish the maximum rate of rise to be measured and adjust the gas flow so that there is no significant lag in the pressure system However in order to conserve the gas supply th...

Page 29: ...the system near the orifice so in effect there are two lines running the orifice Hence the term dual line The operation of Hyquest Solutions units is described in more details in diagrams 15 and 16 o...

Page 30: ...re is still atmosphere Figure 9 system operating under head conditions As the water rises the system pressure increases to the equivalent of the head H minus the amount the water rises within the bulb...

Page 31: ...s inactive The dual orifice application become beneficial in a situation where severe siltation appears and causes the blockage of the bottom orifice at which instance the valve of the bottom orifice...

Page 32: ...o ferrules onto the river line as shown in figure below Step 3 Tighten the tube nut to the GCO1 fitting as shown in figure below Step 4 Place the GCO1 assembly onto the mounting pipe adjust coupling s...

Page 33: ...t Solutions 33 Appendices Ensure that the GCO1 is horizontally level as shown Flexible coupling allows adjustment up to 30 degrees GCO1 DIMENSIONS Dimension Metric mm Imperial inch L 410 16 2 D 210 8...

Page 34: ...2022 HyQuest Solutions 34 Appendices 9 5 Appendix E Typical Installations Typical installation for HS40 Compact HS40 Compact DO Dual Orifice HS40 Compact Typical Installation...

Page 35: ...2022 HyQuest Solutions 35 Appendices HS40 Compact DO Typical Installation...

Page 36: ...uest Solutions Pty Ltd HyQuest Solutions KISTERS AG 49 2408 9385 0 info hyquestsolutions eu www hyquestsolutions eu 612 9601 2022 sales hyquestsolutions com au www hyquestsolutions com au 64 7 857 081...

Page 37: ...www hyquestsolutions com 2022 HyQuest Solutions 05 10 2022...

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