Hypro 9910-D1064 Installation, Operation, Repair And Parts Manual Download Page 2

Gear

1-3/8" Male

1 3/8" Female Shaft

Reduction

Hydraulic 

Splined PTO 1" Solid Shaft w/ Torque Arm Bracket

Units for Gas

Motor Mounting

Shaft

W/Keyway

for PTO Drive

Engine Drive

Flange KIt

- 2 -

CONTROL

MAX

MAX

PUMP

UNIT MODEL

GPM

PSI

MODEL

9910-GS50GI

48

725

ALL MODELS

9910-VDR50

35

725

-D813, -D1064, 

and -D1265

Order the appropriate shaft adapter kit or gear reduction unit for the drive option requirements. Refer to the chart below

for proper selection. For proper installation of the gear reducer, refer to the installation instructions.

Pump 

Model

Drive Options

Control Units

Control units are available for easy flow and pressure

control of your sprayer system. These units include a

pressure relief valve to control pressure, an oil-filled

pressure gauge to monitor pressure, and outlet ball

valves to control flow. Control Unit 9910-GS50GI can 

be remote mounted with Kit No. 9910-KIT1742. 

No additional kit is required for remote mounting 

Control Unit 9910-VDR50. Refer to the adjoining

chart to select the proper control unit for your pump.

General Safety Information

9910-D813

9910-KIT2200 9910-KIT2203

9910-KIT2204

9910-KIT1642 for 8-18 hp  9910-KIT5312

9910-D1064

9910-KIT2200 9910-KIT2203

9910-KIT2204

9910-KIT1642 for 8-18 hp  9910-KIT5312

9910-D1265

9910-KIT2200 9910-KIT2203

9910-KIT2204

9910-KIT1642 for 8-18 hp  9910-KIT5312

9910-D1516

N/A

N/A

N/A

N/A

N/A

Form L-1383 (12/11, Rev. B)

1. Use of a pressure relief device on the discharge 

side of pump is required to prevent damage from

pressure build up if the discharge is closed or blocked

while the power source is still running.

2. WARNING:  DO NOT pump flammable or explosive

fluids such as gasoline, fuel oil, kerosene, etc.  DO

NOT use in explosive atmospheres. The pump

should be used only with liquids that are

compatible with the pump component materials.

DO NOT pump asphalt, asphalt sealer, roofing

compounds, concrete sealers or any two-step

curing products.  Personal injury may result, and

the warranty will be void.  If there are any

questions, call the Hypro Applications toll-free

number: 800-445-8360.

3. Do not operate the pump above the recommended

rpm.

4. Do not pump at pressures higher than the 

maximum recommended pressures for the 

pump (see Specifications).

5. Operate the pump between temperature ranges of 

45o to 140o F.

6. Make certain that the power source conforms to the

requirements of your equipment.

7. Provide adequate protection for guarding around the

moving parts such as the shaft and pulleys.

8. Disconnect the power before servicing.
9. Release all pressure within the system before

servicing any component.

10. Drain all liquids from the system before servicing.
11. Secure the discharge lines before starting the pump.

An unsecured discharge line may whip, causing

personal injury and/or property damage.

12. Check the hoses for weak or worn condition before

each use.  Make certain that all connections are tight

and secure.

13. Periodically inspect the pump and the system

components. Perform routine maintenance as

required (see Maintenance section).

14. When wiring an electrically-driven pump, follow all

electrical and safety codes, as well as the most recent

National Electrical Code (NEC) and the Occupational

Safety and Health Act (OSHA).

Summary of Contents for 9910-D1064

Page 1: ...ion Repair and Parts Manual Model 9910 D1516 Max Flow 40 gpm Max Pressure 725 psi Max Speed 550 rpm 6 diaphragms Hypro high pressure diaphragm pumps are recommended for spraying of herbicides pesticid...

Page 2: ...ld up if the discharge is closed or blocked while the power source is still running 2 WARNING DO NOT pump flammable or explosive fluids such as gasoline fuel oil kerosene etc DO NOT use in explosive a...

Page 3: ...not operate a gasoline engine in an enclosed area Be sure the area is well ventilated 17 Use only pipe hose and fittings rated for the maximum rated pressure of the pump or pressure that the pressure...

Page 4: ...eezing condition will be encountered flush pump with a 50 50 mixture of water and antifreeze Valve Replacement Occasionally debris can cause the valves to not seat properly or damage the o rings To ch...

Page 5: ...by first bleeding the air from the dampener Remove the bolts from the dampener cover and replace the diaphragm Reassemble the cover in place and charge the dampener to 20 of the operating pressure 8...

Page 6: ...D 1 9910 160671 M10x25 Bolt 3 2 9910 200231 Washer 6 3 9910 620240 Shaft 6 spline 1 4 9910 621600 Shaft 1 inch 1 5 9910 620470 M10x20 Bolt 3 Form L 1383 12 11 Rev B Order appropriate shaft kit accord...

Page 7: ...g Ref 1 in the pump adapter flange Ref 3 Slip the flange over machined surface of casting of the brass spacer ring installed on the shaft of all the 9910 D813 D1064 and D1265 pumps 2 Install the pump...

Page 8: ...unting bracket Ref 29 in the desired position and secure 4 Mount the control unit and the port adapter on opposite sides of the mounting bracket and secure with studs Ref 61 5 With a high pressure hos...

Page 9: ...49 9910 680500 Regulating spring 1 50 9910 680510 Spring guide 1 51 9910 680520 Lever guide 1 52 9910 680530 Lever guide pin 1 53 9910 680540 Support pin 2 54 9910 680550 Roll pin 1 55 9910 680700 M6...

Page 10: ...ressure rating of the pump Remote Mounting 1 Install the mounting bracket Ref 52 in the desired position and secure 2 With the o rings Ref 13 lubricated and in position on the selector housing inlet R...

Page 11: ...0200 O ring 1 20 9910 1040700 Selector Body 1 21 9910 850680 Spring 1 22 9910 850660 Ball 1 23 9910 850650 Seat 2 24 9910 740290 O ring 2 25 9910 1040710 O ring 1 26 9910 1040600 Main Body 1 REF PART...

Page 12: ...12 Parts Illustrations for Model 9910 D813 Form L 1383 12 11 Rev B NOTE Head setup from Valve Cap side DX Ref 15 DX Ref 15 SX Ref 21...

Page 13: ...5 9910 650190 Piston ring 3 6 9910 1040120 Piston 3 7 9910 1040070 Connecting pin 3 8 9910 1040270 Snap ring 6 9 9910 1800050 Connecting rod 3 10 9910 1400150 Shaft seal 1 11 9910 650200 Roller beari...

Page 14: ...43 16 17 15 20 49 35 19 24 64 59 60 52 24 64 22 44 57 61 18 48 65 45 47 62 68 42 69 70 43 46 72 62 71 1 3 2 4 8 5 6 9 8 7 77 63 56 10 11 13 14 32 57 73 41 75 74 43 12 32 40 66 Form L 1383 12 11 Rev B...

Page 15: ...1500080 Piston sleeve 4 5 9910 650190 Piston ring 4 6 9910 1040120 Piston 4 7 9910 1040070 Connecting pin 4 8 9910 1040270 Snap ring 8 9 9910 1800050 Connecting rod 4 10 9910 1400150 Shaft seal 1 11 9...

Page 16: ...16 38 Parts Illustrations for Model 9910 D1265 56 Form L 1383 12 11 Rev B NOTE Head setup from Valve Cap side DX DX SX SX SX...

Page 17: ...190 Piston ring 5 6 9910 1040120 Piston 5 7 9910 1040070 Connecting pin 5 8 9910 1040270 Snap ring 10 9 9910 1840110 Connecting rod 5 10 9910 1500181 Retaining ring 2 11 9910 820670 M10x16 Bolt 4 12 9...

Page 18: ...18 Parts Illustrations for Model 9910 D1516 13 Form L 1383 12 11 Rev B NOTE Head setup from Valve Cap side DX SX SX SX DX DX...

Page 19: ...10 M8x30 Bolt 12 26 9910 1500230 M12x65 Bolt 20 27 9910 1500240 M12x60 Bolt 4 28 9910 770571 O ring 12 29 9910 320360 M8x22 Bolt 2 30 9910 1800320 Mount 1 31 9910 1040470 Plug 2 32 9910 640070 O ring...

Page 20: ...8 117 7 12 5 123 4 12 8 50 83 7 11 2 94 8 12 3 106 8 14 6 116 4 15 5 118 7 15 6 BAR L M HP L M HP L M HP L M HP L M HP U S Units Series D813 Series D1064 Series D1064 Metric Units 350 RPM 400 RPM 450...

Page 21: ...30 4 9 6 33 9 10 8 35 9 11 5 39 5 12 0 580 26 2 10 5 30 2 12 3 33 7 13 9 35 8 14 7 39 3 15 3 725 26 0 12 9 29 9 15 1 33 5 16 9 35 7 17 9 38 4 18 6 Metric Units Series D1516 350 RPM 400 RPM 450 RPM 500...

Page 22: ...22 NOTES Form L 1383 12 11 Rev B...

Page 23: ...23 NOTES Form L 1383 12 11 Rev B...

Page 24: ...micals must be labeled tagged before being shipped to Hypro for service or warranty consideration Hypro reserves the right to request a Material Safety Data Sheet from the returnee for any pump produc...

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