Hypro 9910-D1064 Installation, Operation, Repair And Parts Manual Download Page 10

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Control Unit 9910-VDR50

The Model 9910-VDR50 Control Unit is designed for the control of pressures up to 725 psi and flows to 35 gpm. It

consists of an adjustable pressure relief valve, a manual pressure release lever, and two individual ball valve-

controlled, 1/2" O.D., hose barb outlets.

Pressure Gauge

Main Bypass Outlet

(Connect directly to

tank without

restrictions or ball

valves)

Pressure

Release

Lever

Pressure

Adjustment

Knob

Retaining Clip

1/2" Ball

Valve Outlets

*Refer to the parts list on page 11 for part number references.

Installation

Operation

Form L-1383 (12/11, Rev. B)

Direct Mounting*

1. Locate the pump discharge manifold. With o-rings

(Ref. 13) lubricated and in position on selector housing

inlet (Ref. 17), plug into the discharge manifold of the

pump. Lock into place with the retainer clip (Ref. 10)

and cotter pin (Ref. 53).

2.  Connect the bypass hose to the bypass port hose

barb elbow (Ref. 1), and run it unrestricted back to the

supply tank.

3.  Connect the desired number of high pressure outlet

hoses to the outlet hose barbs (Ref. 56). The unused

hose barb can be shut off with the ball  valves

provided.

NOTE: For all discharge hoses, use hose with an

operating pressure rating that is equal or greater than

the maximum pressure rating of the pump.

Remote Mounting*

1. Install the mounting bracket (Ref. 52) in the desired

position and secure.

2. With the o-rings (Ref.13) lubricated and in position 

on the selector housing inlet (Ref. 17), assemble into 

the 3/4" (M) NPT female adapter (Ref. 48). Lock in

place with the retainer clip (Ref. 10) and cotter pin

(Ref. 53).

3. With o-rings (Ref. 13) lubricated and in position on the 

3/4" (M) NPT male adapter (Ref. 43), slip into the

pump discharge manifold. Lock in place with the

retainer clip (Ref. 1) and the cotter pin (Ref. 53).

4. With high pressure hose, connect the NPT fitting on

the discharge manifold of the pump with the NPT

fitting on the control unit.

5.  Connect the bypass hose to the bypass hose barb

elbow (Ref.1), on the control unit and run it

unrestricted back to the tank.

6.  Connect the desired number of high pressure outlet

hoses to the outlet hose barbs (Ref. 56). Unused hose

barbs can be shut off with the ball valves provided. 

1.  Refer to the pump operation instructions for the proper

operation.

2.  The control unit can be put into full bypass mode by

turning the pressure release lever (Ref. 18)

counterclockwise as far as it will go.

3.  With the pressure release lever (Ref. 18) rotated

clockwise to pressure position, pressure can be

adjusted by rotating the pressure adjustment knob

(Ref. 39) clockwise for more pressure or

counterclockwise for less pressure.

4.  Flow can be controlled by ball valves on each of the

outlet ports.

Summary of Contents for 9910-D1064

Page 1: ...ion Repair and Parts Manual Model 9910 D1516 Max Flow 40 gpm Max Pressure 725 psi Max Speed 550 rpm 6 diaphragms Hypro high pressure diaphragm pumps are recommended for spraying of herbicides pesticid...

Page 2: ...ld up if the discharge is closed or blocked while the power source is still running 2 WARNING DO NOT pump flammable or explosive fluids such as gasoline fuel oil kerosene etc DO NOT use in explosive a...

Page 3: ...not operate a gasoline engine in an enclosed area Be sure the area is well ventilated 17 Use only pipe hose and fittings rated for the maximum rated pressure of the pump or pressure that the pressure...

Page 4: ...eezing condition will be encountered flush pump with a 50 50 mixture of water and antifreeze Valve Replacement Occasionally debris can cause the valves to not seat properly or damage the o rings To ch...

Page 5: ...by first bleeding the air from the dampener Remove the bolts from the dampener cover and replace the diaphragm Reassemble the cover in place and charge the dampener to 20 of the operating pressure 8...

Page 6: ...D 1 9910 160671 M10x25 Bolt 3 2 9910 200231 Washer 6 3 9910 620240 Shaft 6 spline 1 4 9910 621600 Shaft 1 inch 1 5 9910 620470 M10x20 Bolt 3 Form L 1383 12 11 Rev B Order appropriate shaft kit accord...

Page 7: ...g Ref 1 in the pump adapter flange Ref 3 Slip the flange over machined surface of casting of the brass spacer ring installed on the shaft of all the 9910 D813 D1064 and D1265 pumps 2 Install the pump...

Page 8: ...unting bracket Ref 29 in the desired position and secure 4 Mount the control unit and the port adapter on opposite sides of the mounting bracket and secure with studs Ref 61 5 With a high pressure hos...

Page 9: ...49 9910 680500 Regulating spring 1 50 9910 680510 Spring guide 1 51 9910 680520 Lever guide 1 52 9910 680530 Lever guide pin 1 53 9910 680540 Support pin 2 54 9910 680550 Roll pin 1 55 9910 680700 M6...

Page 10: ...ressure rating of the pump Remote Mounting 1 Install the mounting bracket Ref 52 in the desired position and secure 2 With the o rings Ref 13 lubricated and in position on the selector housing inlet R...

Page 11: ...0200 O ring 1 20 9910 1040700 Selector Body 1 21 9910 850680 Spring 1 22 9910 850660 Ball 1 23 9910 850650 Seat 2 24 9910 740290 O ring 2 25 9910 1040710 O ring 1 26 9910 1040600 Main Body 1 REF PART...

Page 12: ...12 Parts Illustrations for Model 9910 D813 Form L 1383 12 11 Rev B NOTE Head setup from Valve Cap side DX Ref 15 DX Ref 15 SX Ref 21...

Page 13: ...5 9910 650190 Piston ring 3 6 9910 1040120 Piston 3 7 9910 1040070 Connecting pin 3 8 9910 1040270 Snap ring 6 9 9910 1800050 Connecting rod 3 10 9910 1400150 Shaft seal 1 11 9910 650200 Roller beari...

Page 14: ...43 16 17 15 20 49 35 19 24 64 59 60 52 24 64 22 44 57 61 18 48 65 45 47 62 68 42 69 70 43 46 72 62 71 1 3 2 4 8 5 6 9 8 7 77 63 56 10 11 13 14 32 57 73 41 75 74 43 12 32 40 66 Form L 1383 12 11 Rev B...

Page 15: ...1500080 Piston sleeve 4 5 9910 650190 Piston ring 4 6 9910 1040120 Piston 4 7 9910 1040070 Connecting pin 4 8 9910 1040270 Snap ring 8 9 9910 1800050 Connecting rod 4 10 9910 1400150 Shaft seal 1 11 9...

Page 16: ...16 38 Parts Illustrations for Model 9910 D1265 56 Form L 1383 12 11 Rev B NOTE Head setup from Valve Cap side DX DX SX SX SX...

Page 17: ...190 Piston ring 5 6 9910 1040120 Piston 5 7 9910 1040070 Connecting pin 5 8 9910 1040270 Snap ring 10 9 9910 1840110 Connecting rod 5 10 9910 1500181 Retaining ring 2 11 9910 820670 M10x16 Bolt 4 12 9...

Page 18: ...18 Parts Illustrations for Model 9910 D1516 13 Form L 1383 12 11 Rev B NOTE Head setup from Valve Cap side DX SX SX SX DX DX...

Page 19: ...10 M8x30 Bolt 12 26 9910 1500230 M12x65 Bolt 20 27 9910 1500240 M12x60 Bolt 4 28 9910 770571 O ring 12 29 9910 320360 M8x22 Bolt 2 30 9910 1800320 Mount 1 31 9910 1040470 Plug 2 32 9910 640070 O ring...

Page 20: ...8 117 7 12 5 123 4 12 8 50 83 7 11 2 94 8 12 3 106 8 14 6 116 4 15 5 118 7 15 6 BAR L M HP L M HP L M HP L M HP L M HP U S Units Series D813 Series D1064 Series D1064 Metric Units 350 RPM 400 RPM 450...

Page 21: ...30 4 9 6 33 9 10 8 35 9 11 5 39 5 12 0 580 26 2 10 5 30 2 12 3 33 7 13 9 35 8 14 7 39 3 15 3 725 26 0 12 9 29 9 15 1 33 5 16 9 35 7 17 9 38 4 18 6 Metric Units Series D1516 350 RPM 400 RPM 450 RPM 500...

Page 22: ...22 NOTES Form L 1383 12 11 Rev B...

Page 23: ...23 NOTES Form L 1383 12 11 Rev B...

Page 24: ...micals must be labeled tagged before being shipped to Hypro for service or warranty consideration Hypro reserves the right to request a Material Safety Data Sheet from the returnee for any pump produc...

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