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Hypertherm Powermax125, Operator'S Manual

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Hypertherm Powermax125 Operator'S Manual Download Page 12

12

Powermax125

Operator Manual 808080 Revision 0

Contents

9

Parts ............................................................................................................................................. 117

Power supply parts  .................................................................................................................................................................... 118

Exterior, front ........................................................................................................................................................................ 118

Exterior, rear  ......................................................................................................................................................................... 119

Interior, fan side ................................................................................................................................................................... 121

Duramax Hyamp 85° hand torch replacement parts  .......................................................................................................... 122

Duramax Hyamp 15° hand torch replacement parts  .......................................................................................................... 123

Hand torch consumables .......................................................................................................................................................... 124

Drag cutting  ......................................................................................................................................................................... 124

Gouging ................................................................................................................................................................................ 124

FineCut .................................................................................................................................................................................. 124

Duramax Hyamp 180° full-length machine torch replacement parts .............................................................................. 125

Duramax Hyamp 180° mini machine torch replacement parts ......................................................................................... 126

Machine torch consumables  .................................................................................................................................................... 127

Shielded ................................................................................................................................................................................ 127

Gouging ................................................................................................................................................................................ 127

FineCut .................................................................................................................................................................................. 128

Accessory parts  .......................................................................................................................................................................... 128

Powermax125 labels  ................................................................................................................................................................. 129

Summary of Contents for Powermax125

Page 1: ...Powermax125 Plasma Arc Cutting System Operator Manual 808080 Revision 0 English ...

Page 2: ..._______________________________________________________________ Maintenance notes ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ ____________________________________________________________________________ __________...

Page 3: ...Powermax125 Operator Manual 808080 Revision 0 English December 2013 Hypertherm Inc Hanover NH 03755 USA ...

Page 4: ...41 2489 Tel 65 6841 2490 Fax 65 6841 2489 Technical Service Hypertherm Shanghai Trading Co Ltd Unit 301 South Building 495 ShangZhong Road Shanghai 200231 PR China 86 21 60740003 Tel 86 21 60740393 Fax Hypertherm Europe B V Vaartveld 9 4704 SE Roosendaal Nederland 31 165 596907 Tel 31 165 596901 Fax 31 165 596908 Tel Marketing 31 165 596900 Tel Technical Service 00 800 4973 7843 Tel Technical Serv...

Page 5: ...Safety information Before operating any Hypertherm equipment read the separate Safety and Compliance Manual 80669C included with your product for important safety information ...

Page 6: ......

Page 7: ...ng cables SC 14 Equipotential bonding SC 14 Earthing of the workpiece SC 14 Screening and shielding SC 14 Warranty SC 15 Attention SC 15 General SC 15 Patent indemnity SC 16 Limitation of liability SC 16 National and local codes SC 16 Liability cap SC 16 Insurance SC 16 Transfer of rights SC 16 1 Specifications 17 Safety information 17 Powermax125 System description 17 Power supply dimensions 18 C...

Page 8: ...electrical power 29 Install a line disconnect switch 29 Requirements for grounding 29 Power connection for the Powermax125 30 Three phase power cord and plug installation 31 Extension cord recommendations 33 Engine driven generator recommendations 33 Prepare the gas supply 34 Additional gas filtration 34 Connect the gas supply 35 Minimum inlet pressure while gas is flowing 36 Gas flow rates 36 3 B...

Page 9: ...nd Torch Setup 49 Introduction 49 Consumable life 49 Hand torch components 50 Duramax Hyamp 85 hand torch 50 Duramax Hyamp 15 hand torch 50 Choose the hand torch consumables 50 Drag cutting 105 125 A consumables 51 Drag cutting 45 A and 65 A consumables 51 Gouging consumables 51 FineCut consumables 51 Install the hand torch consumables 52 Connecting the torch lead 53 5 Hand Cutting 55 Using the ha...

Page 10: ...les 72 FineCut shielded with ohmic consumables 73 Install the machine torch consumables 73 Aligning the torch 73 Connecting the torch lead 74 Using the cut charts 75 Estimated kerf width compensation 76 Estimated kerf width compensation Metric mm 76 Estimated kerf width compensation English inches 77 125 A shielded consumables 78 125 A shielded cutting mild steel 79 125 A shielded cutting stainles...

Page 11: ...erial interface cable 102 Serial port cables 103 Using the machine torch 103 Setting up the torch and table 103 Understand and optimize cut quality 103 Cut or bevel angle 104 Dross 104 Piercing a workpiece using the machine torch 105 Common machine cutting faults 105 8 Maintenance and Repair 107 Perform routine maintenance 107 Routine maintenance tasks 108 Inspect the Powermax125 consumables 109 B...

Page 12: ...rch replacement parts 122 Duramax Hyamp 15 hand torch replacement parts 123 Hand torch consumables 124 Drag cutting 124 Gouging 124 FineCut 124 Duramax Hyamp 180 full length machine torch replacement parts 125 Duramax Hyamp 180 mini machine torch replacement parts 126 Machine torch consumables 127 Shielded 127 Gouging 127 FineCut 128 Accessory parts 128 Powermax125 labels 129 ...

Page 13: ...ential electromagnetic problems in the surrounding area The following shall be taken into account a Other supply cables control cables signaling and telephone cables above below and adjacent to the cutting equipment b Radio and television transmitters and receivers c Computer and other control equipment d Safety critical equipment for example guarding of industrial equipment e Health of the people...

Page 14: ... of the workpiece Where the workpiece is not bonded to earth for electrical safety nor connected to earth because of its size and position for example ship s hull or building steel work a connection bonding the workpiece to earth may reduce emissions in some but not all instances Care should be taken to prevent the earthing of the workpiece increasing the risk of injury to users or damage to other...

Page 15: ... date of delivery to you This warranty shall not apply to any Powermax brand power supplies that have been used with phase converters In addition Hypertherm does not warranty systems that have been damaged as a result of poor power quality whether from phase converters or incoming line power This warranty shall not apply to any product which has been incorrectly installed modified or otherwise dam...

Page 16: ...damages National and local codes National and local codes governing plumbing and electrical installation shall take precedence over any instructions contained in this manual In no event shall Hypertherm be liable for injury to persons or property damage by reason of any code violation or poor work practices Liability cap In no event shall Hypertherm s liability if any whether such liability is bas...

Page 17: ... push button torch connection to the power supply for quick torch changes The typical handheld Powermax125 system includes a Duramax Hyamp 85 hand torch with a starter consumable kit a box of spare electrodes and nozzles and a work lead cable Reference materials include operator manual quick setup card registration card setup DVD and safety manual The typical mechanized Powermax125 system includes...

Page 18: ...pecifications Powermax125 3 phase systems include the following models 480 V CSA 480 V only 600 V CSA 600 V only 400 V CE 400 V only 380 V CCC 380 V only Power supply dimensions 508 mm 20 0 inches 592 mm 23 3 inches 274 mm 10 8 inches 432 mm 17 0 inches ...

Page 19: ...torch and 7 6 m 25 foot work lead 48 kg 106 pounds 48 kg 105 pounds 49 kg 108 pounds 45 kg 100 pounds Hand torch 7 6 m 25 feet 3 5 kg 7 7 pounds Hand torch 15 m 50 feet 6 2 kg 13 7 pounds Hand torch 23 m 75 feet 8 8 kg 19 5 pounds Machine torch 7 6 m 25 feet 3 7 kg 8 2 pounds Machine torch 11 m 35 feet 4 8 kg 10 6 pounds Machine torch 15 m 50 feet 6 4 kg 14 2 pounds Machine torch 23 m 75 feet 9 2 ...

Page 20: ...2 2 99 95 pure Recommended gas inlet flow rate pressure Cutting 260 slpm 550 scfh 9 2 scfm at 5 9 bar 85 psi for 7 6 m 25 foot and 15 m 50 foot torches 6 6 bar 95 psi for 23 m 75 foot torches Gouging 212 slpm 450 scfh 7 5 scfm at 4 1 bar 60 psi 1 Defined as a plot of output voltage versus output current 2 This Class A equipment is not intended for use in residential locations where the electrical ...

Page 21: ...tions Duramax Hyamp 85 hand torch dimensions Duramax Hyamp 15 hand torch dimensions 31 2 cm 12 3 inches 3 5 cm 1 375 inch 11 4 cm 4 5 inches 85 6 8 cm 2 68 inches 29 5 cm 11 6 inches 6 8 cm 2 68 inches 5 85 cm 2 3 inches 15 3 5 cm 1 375 inch 35 3 cm 13 9 inches ...

Page 22: ...ine torch dimensions Duramax Hyamp 180 mini machine torch dimensions 3 5 cm 1 375 inches 40 6 cm 16 0 inches 4 4 cm 1 75 inches 4 2 cm 1 6 inch outer dimension 3 6 cm 1 4 inch flat sides 3 5 cm 1 375 inch 18 3 cm 7 2 inches 4 4 cm 1 75 inches 4 2 cm 1 6 inch outer dimension 3 6 cm 1 4 inch flat sides ...

Page 23: ...160 mm min 282 ipm 10 mm 3 8 inch 4390 mm min 173 ipm 12 mm 1 2 inch 2950 mm min 116 ipm 16 mm 5 8 inch 2110 mm min 83 ipm 20 mm 3 4 inch 1470 mm min 58 ipm 22 mm 7 8 inch 1170 mm min 46 ipm 25 mm 1 inch 940 mm min 37 ipm 32 mm 1 1 4 inches 610 mm min 24 ipm 38 mm 1 1 2 inches 457 mm min 18 ipm Gouging capacity Metal removal rate on mild steel 125 A 12 5 kg hour 27 pounds hour Duramax Hyamp series...

Page 24: ...ar the data plate have been tested for compliance with the European Low Voltage Directive and the European Electromagnetic Compatibility EMC Directive EMC filters needed to comply with the European EMC Directive are incorporated within versions of the product with a CE marking Eurasian Customs Union CU mark CE versions of Hypertherm products that include an EAC mark of conformity meet the product ...

Page 25: ...the specific environment in which the system is used Refer to Noise can damage hearing in the Safety and Compliance Manual 80669C included with your system In addition you can find an Acoustical Noise Data Sheet for your system in the Hypertherm downloads library at https www hypertherm com 1 Click Downloads library 2 Select a product from the Product type menu 3 Select Regulatory from the Categor...

Page 26: ...sma torch cutting Plate metal cutting Expanded metal cutting Gouging AC input power connection The terminal for the external protective earth conductor Power is ON Power is OFF An inverter based power source either 1 phase or 3 phase Volt amperage curve drooping characteristic Power is ON LED System fault LED Inlet gas pressure fault LCD Missing or loose consumables LCD Power supply is out of temp...

Page 27: ...pply 3 Before you set up and operate this Hypertherm system read the separate Safety and Compliance Manual 80669C included with your system for important safety information Claims Claims for damage during shipment If your unit was damaged during shipment you must file a claim with the carrier Hypertherm will furnish you with a copy of the bill of lading upon request If you need additional assistan...

Page 28: ...propriate power receptacle for your installation 480 V 3 phase CSA certified 600 V 3 phase CSA certified 400 V 3 phase CE certified 380 V 3 phase CCC certified CSA and CE certified power supplies include a 3 m 10 foot power cord depending on the model CCC certified power supplies do not ship with a power cord or or 1 2 3 4 5 6 7 8 9 10 11 1 Operator Manual 2 Quick Setup Card 3 Registration card 4 ...

Page 29: ...ily accessible to the operator Installation must be performed by a licensed electrician according to national and local codes The interrupt level of the switch must equal or exceed the continuous rating of the fuses In addition the switch should Isolate the electrical equipment and disconnect all live conductors from the incoming supply voltage when in the OFF position Have one OFF and one ON posi...

Page 30: ...rtherm rated output is 30 125 A 175 VDC Table 4 480 V CSA Table 5 600 V CSA Table 6 400 V CE Input voltage V 480 Input current A at rated output 21 9 kW 31 Input current A at arc stretch 50 Fuse slow blow A 50 Input voltage V 600 Input current A at rated output 21 9 kW 24 Input current A at arc stretch 38 Fuse slow blow A 40 Input voltage V 400 Input current A at rated output 21 9 kW 36 Input curr...

Page 31: ...n one of the following ranges to ensure a proper fit in the power cord strain relief CSA and CCC models 15 0 25 4 mm 0 59 1 00 inches CE models 20 0 25 9 mm 0 79 1 02 inches To operate the Powermax use a plug that meets national and local electrical codes The plug must be connected to the power cord by a licensed electrician Strip and prepare the power cord wires as shown in the following figure F...

Page 32: ...sion 0 2 Power Supply Setup L1 L2 L3 L1 L2 L3 Ground 419 mm 16 5 inches 203 mm 8 inches 6 mm 0 25 inch Route lead through strain relief and tighten CSA CCC power cords no ferrite cores CE power cord ferrite cores on power wires and ground wire ...

Page 33: ...rements in the following table and in Hypertherm power supply ratings on page 20 Based on the generator rating age and condition adjust the cutting current as needed If a fault occurs while using a generator turning the power switch quickly to OFF and then to ON again sometimes called a quick reset may not clear the fault Instead turn OFF the power supply and wait 60 to 70 seconds before turning i...

Page 34: ...s in the range of 0 1 0 5 microns a maximum of 400 for particle sizes in the range of 0 5 1 microns and a maximum of 10 for particle sizes in the range of 1 5 microns The maximum water vapor dew point should be 40 C 40 F The maximum oil aerosol liquid and vapor content should be 0 1 mg m3 Additional gas filtration When site conditions introduce moisture oil or other contaminants into the gas line ...

Page 35: ... with a 9 5 mm 3 8 inch internal diameter and a 1 4 NPT quick disconnect coupler CSA units or a 1 4 NPT x G 1 4 BSPP CE CCC units quick disconnect coupler WARNING Do not allow the gas supply pressure to exceed 9 3 bar 135 psi The filter bowl may explode if this pressure is exceeded The recommended inlet pressure while gas is flowing is 5 9 9 3 bar 85 135 psi ...

Page 36: ...tes Torch lead length 7 6 m 25 feet 15 2 m 50 feet 22 9 m 75 feet Process Minimum inlet pressure Cutting 5 9 bar 85 psi 5 9 bar 85 psi 6 6 bar 95 psi Gouging 4 1 bar 60 psi 4 1 bar 60 psi 4 1 bar 60 psi Process Gas flow rate Cutting 260 slpm 550 scfh 9 2 scfm at a minimum 5 9 bar 85 psi for 7 6 m 25 foot and 15 m 50 foot torches 6 6 bar 95 psi for 23 m 75 foot torches Gouging 212 slpm 450 scfh 7 5...

Page 37: ...llowing controls and indicators ON OFF switch adjustment knob automatic manual pressure setting mode selector current gas selector operating mode switch indicator LEDs and a status screen These controls and indicators are described on the following pages Rear controls ON I OFF O power switch Activates the power supply and its control circuits ...

Page 38: ...or the amperage This LED is illuminated in manual mode Manual mode should be used by experienced users who need to optimize the gas setting override the automatic gas setting for a specific cutting application When you switch from manual mode to automatic mode the power supply automatically sets the gas pressure and the amperage setting is unchanged When you switch from automatic mode to manual mo...

Page 39: ... lock Same as the non continuous pilot arc mode except the torch is locked in the ON position when you release the trigger during a cut The torch goes out when the transfer is lost or the torch is retriggered This knob adjusts the amperage When operating in manual mode you can also use this knob to adjust the gas pressure overriding the automatic setting for optimized applications 1 2 3 4 5 6 7 8 ...

Page 40: ...Torch started Indicates that the torch has received a start signal Torch is cutting Indicates that the cutting arc has transferred to the metal and the torch is cutting Remote control Indicates that a remote control or CNC is controlling the power supply using serial communications All local controls are disabled Electrode end of life detection manually disabled Indicates that the electrode end of...

Page 41: ...tes that the consumables are loose improperly installed or missing Turn OFF the power properly install the consumables and turn ON the system again to reset the power supply Temperature Indicates that the temperature of the power supply power module is outside the acceptable operating range Gas Indicates that the gas is disconnected from the rear of the power supply or there is a problem with the ...

Page 42: ...upply and torch lead For information on connecting the proper plug to the power cord refer to Power Supply Setup on page 27 Plug in the power cord and connect the gas supply line For more information about the electrical requirements and the gas supply requirements of the Powermax see Power Supply Setup on page 27 To connect the torch push the FastConnect connector into the receptacle on the front...

Page 43: ...and turn clockwise approximately 1 4 turn until the connector is fully seated against the stop in order to achieve an optimal electrical connection A loose connection will overheat the connector Frequently check the work lead for a reliable electrical connection CAUTION Make sure you use a work lead that is appropriate for your power supply Use a 125 A work lead with the Powermax125 The amperage i...

Page 44: ...nd clamp to the workpiece See your table manufacturer s instructions Make sure that the ground clamp and the workpiece make good metal to metal contact Remove rust dirt paint coatings and other debris to ensure the work lead makes proper contact with the workpiece For the best cut quality attach the ground clamp as close as possible to the area being cut Turn on the system Set the ON OFF switch to...

Page 45: ... the status screen or the Fault LED is illuminated or the power ON LED is blinking correct the fault condition before continuing More troubleshooting information is included later in this manual For cutting expanded metal grates metal containing holes or any job that requires a continuous pilot arc Using this mode to cut standard metal plate reduces consumable life For cutting or piercing metal Th...

Page 46: ... the selector illuminates Refer to Front controls and LEDs on page 38 2 Press the current gas selector until the selection cursor is opposite the gas pressure setting in the status screen 3 Turn the adjustment knob to adjust the gas pressure to the desired level Watch the arrow in the pressure bar as you adjust the pressure See Gas pressure indicators on page 40 Adjusting the current amperage Turn...

Page 47: ... current set below 55 A this feature is automatically disabled without displaying the icon on the status screen To manually disable the feature 1 Set the system to auto mode 2 Press the current gas selector button see Figure 1 five times in quick succession less than one second apart The icon see Figure 1 displays on the status screen 3 To re enable the feature press the current gas selector butto...

Page 48: ...ff enough to produce an arc in less than 4 minutes it has a 60 duty cycle If the power supply overheats the temperature fault icon appears in the status screen the arc shuts off and the cooling fan continues to run You cannot resume cutting until the temperature fault icon disappears and the fault LED goes off The fan may run during normal operation of the system With a Powermax125 At 125 A 480 60...

Page 49: ...nsumables on your torch will depend on a number of factors The thickness of the metal being cut The average length of the cut The air quality presence of oil moisture or other contaminants Whether you are piercing the metal or starting cuts from the edge Proper torch to work distance when gouging Proper pierce height Whether you are cutting in continuous pilot arc mode or normal mode Cutting with ...

Page 50: ...es shown above use the same consumables Hand torches use shielded consumables Therefore you can drag the torch tip along the metal Consumables for hand cutting are shown below Notice that the retaining cap and electrode are the same for cutting gouging and FineCut applications Only the shield nozzle and swirl ring are different For the best cut quality on thin materials approximately 4 mm 10 GA or...

Page 51: ...Cut consumables 420000 Shield 220977 Retaining cap 220975 Nozzle 220997 Swirl ring 220971 Electrode 420172 Shield 220977 Retaining cap 420158 45 A 420169 65 A Nozzle 220997 Swirl ring 220971 Electrode 420112 Shield 220977 Retaining cap 420001 Nozzle 220997 Swirl ring 220971 Electrode 420152 Shield 220977 Retaining cap 420151 Nozzle 420159 Swirl ring 220971 Electrode ...

Page 52: ...Torches ship without consumables installed Pull off the vinyl cap before installing your consumables With the power switch in the OFF O position install the Powermax125 torch consumables as shown WARNING INSTANT ON TORCHES PLASMA ARC CAN CAUSE INJURY AND BURNS The plasma arc comes on immediately when the torch trigger is activated Make sure the power is OFF before changing consumables Shield Retai...

Page 53: ...ect system for connecting and disconnecting handheld and machine torch leads When connecting or disconnecting a torch first turn OFF the system To connect the torch push the connector into the receptacle on the front of the power supply To remove the torch press the red button on the connector and pull the connector out of the receptacle Red button ...

Page 54: ...54 Powermax125 Operator Manual 808080 Revision 0 4 Hand Torch Setup ...

Page 55: ...URNS Plasma arc comes on immediately when the torch trigger is activated The plasma arc will cut quickly through gloves and skin Wear correct and appropriate protective equipment Keep hands clothing and objects away from the torch tip Do not hold the workpiece and keep your hands clear of the cutting path Never point the torch toward yourself or others ...

Page 56: ...uidelines Drag the torch tip lightly along the workpiece to maintain a steady cut While cutting make sure that sparks exit from the bottom of the workpiece The sparks should lag slightly behind the torch as you cut 15 30 angle from vertical If sparks spray up from the workpiece move the torch more slowly or set the output current higher With either hand torch hold the torch nozzle perpendicular to...

Page 57: ...g it For straight line cuts use a straight edge as a guide To cut circles use a template or a radius cutter attachment a circle cutting guide Start a cut from the edge of the workpiece 1 With the ground clamp attached to the workpiece hold the torch nozzle perpendicular 90 to the edge of the workpiece 2 Press the torch s trigger to start the arc Pause at the edge until the arc has cut completely t...

Page 58: ...the workpiece hold the torch at an approximate 30 angle to the workpiece with the torch tip within 1 5 mm 1 16 inch of the workpiece before firing the torch WARNING SPARKS AND HOT METAL CAN INJURE EYES AND BURN SKIN When firing the torch at an angle sparks and hot metal will spray out from the nozzle Point the torch away from yourself and others Always wear proper protective equipment including gl...

Page 59: ...e to the workpiece Slowly rotate the torch to a perpendicular 90 position 3 Hold the torch in place while continuing to press the trigger When sparks exit below the workpiece the arc has pierced the material 4 When the pierce is complete drag the nozzle lightly along the workpiece to proceed with the cut ...

Page 60: ...e Refer to Varying the gouge profile on page 62 and 125 A gouging profile chart on page 62 4 Maintain the same angle to the workpiece as you feed into the gouge Push the plasma arc in the direction of the gouge you want to create Keep a small distance between the torch tip and the molten metal to avoid reducing consumable life or damaging the torch WARNING SPARKS AND HOT METAL CAN INJURE EYES AND ...

Page 61: ...ece Torch to work standoff distance Angle of the torch to the workpiece Current output of the power supply Typical gouging profile 125 A Metal removal rate on mild steel 12 5 kg hour 27 pounds hour Speed Standoff Angle Operating parameters Speed 508 1270 mm min 20 50 ipm Standoff 6 4 10 2 mm 1 4 2 5 inch Angle 30 35 Width 10 mm 0 4 inch Depth 7 6 mm 0 3 inch ...

Page 62: ...the power supply will increase width and increase depth Decreasing the current of the power supply will decrease width and decrease depth 125 A gouging profile chart The following tables show the 125 A gouging profile at 30 and 35 on mild steel These settings are intended to serve as a starting point to help you determine the best gouging profile for a given cutting job Adjust these settings as ne...

Page 63: ...inches Width depth ratio 30 0 25 20 0 31 0 33 1 06 30 0 26 0 30 1 16 40 0 22 0 26 1 21 50 0 17 0 24 1 38 0 40 20 0 30 0 39 1 30 30 0 24 0 34 1 43 40 0 19 0 29 1 50 50 0 17 0 28 1 66 35 0 25 20 0 30 0 27 0 92 30 0 23 0 26 1 13 40 0 18 0 22 1 26 50 0 17 0 21 1 24 0 40 20 0 29 0 32 1 12 30 0 23 0 30 1 30 40 0 23 0 25 1 12 50 0 18 0 24 1 35 ...

Page 64: ...t attached properly to the workpiece The gas pressure or gas flow rate is too low Gouging mode is selected on the power supply Cut quality is poor The causes can be The metal being cut is too thick for the amperage The wrong consumables are being used gouging consumables are installed instead of drag cutting consumables for example The torch is moving too quickly or too slowly The arc sputters and...

Page 65: ...s on your torch will depend on a number of factors The thickness of the metal being cut The average length of the cut The air quality presence of oil moisture or other contaminants Whether you are piercing the metal or starting cuts from the edge Proper torch to work distance when gouging Proper pierce height Whether you are cutting in continuous pilot arc mode or normal mode Cutting with a contin...

Page 66: ...ing table or other equipment Choose and install the consumables Align the torch square to the plate Attach the torch lead to the power supply Set up the power supply for remote starting with either the remote start pendant or a machine interface cable 1 2 3 4 6 8 7 1 4 5 8 3 7 2 1 Consumables 2 Strain relief 3 Strain relief nut 4 Torch lead 5 Adapter not used in the full length machine torch 6 Pos...

Page 67: ... the torch lead can cause damage to the torch wires 1 Disconnect the torch lead from the power supply and remove the consumables from the torch 2 Unscrew the strain relief nut from the strain relief and slide the nut back along the torch lead 3 If you are disassembling the full length machine torch unscrew the strain relief from the positioning sleeve If you are disassembling the mini machine torc...

Page 68: ...ounting sleeve off the front of the torch body 7 Disconnect the wire connector for the cap sensor switch 8 Remove the screw that secures the torch s pilot wire to the torch body 9 Use 5 16 inch and 1 2 inch wrenches or adjustable wrenches to loosen the nut that secures the gas supply line to the torch lead Set the torch body aside 10 Slide the coupler off the front of the torch lead 11 If you are ...

Page 69: ...ing the torch at the same time skip this procedure and follow the instructions in Mount the torch on page 70 1 Follow the instructions in Disassemble the machine torch on page 67 2 Slide the adapter over the torch lead 3 Slide the coupler over the torch lead 4 Screw the adapter onto the coupler 5 Reconnect the gas supply line to the torch lead 6 Reattach the torch s pilot wire to the torch body us...

Page 70: ...nnecting and reconnecting the torch parts maintain the same orientation between the torch head and torch lead Twisting the torch head in relation to the torch lead can cause damage to the torch wires 1 Follow the instructions in Disassemble the machine torch on page 67 Cover the end of the gas line on the torch lead with tape to keep dirt and other contaminants from getting in the gas line when yo...

Page 71: ...0 mini machine torch ship with a starter consumable kit as well as a box of spare electrodes and nozzles There are two starter mechanized consumable kits One includes the standard retaining cap and one includes the ohmic retaining cap Notice that the retaining cap electrode and swirl ring are the same for cutting gouging and FineCut applications Only the shield and nozzle are different Both styles...

Page 72: ...neCut shielded consumables 220976 Shield 420156 Ohmic sensing retaining cap 220975 Nozzle 220971 Electrode 220997 Swirl ring 420168 Shield 420156 Ohmic sensing retaining cap 420158 45 A 420169 65 A Nozzle 220971 Electrode 220997 Swirl ring 420112 Shield 220977 Retaining cap 420001 Nozzle 220971 Electrode 220997 Swirl ring 420152 Shield 420151 Nozzle 220971 Electrode 220997 Swirl ring 220977 Retain...

Page 73: ... See Hand Torch Setup on page 49 Aligning the torch Mount the machine torch perpendicular to the workpiece in order to get a vertical cut Use a square to align the torch at right angles to the workpiece Position the mounting bracket as low on the torch as possible to minimize vibration at the tip of the torch WARNING INSTANT ON TORCHES PLASMA ARC CAN CAUSE INJURY AND BURNS The plasma arc comes on ...

Page 74: ...nnect system for connecting and disconnecting handheld and machine torch leads When connecting or disconnecting a torch first turn OFF the system To connect the torch push the connector into the receptacle on the front of the power supply To remove the torch press the red button on the connector and pull the connector out of the receptacle Red button ...

Page 75: ... torch remains stationary at the pierce height before the torch starts the cutting motion Best Quality Settings cut speed and voltage Settings that provide the starting point for finding the best cut quality best angle least dross best cut surface finish Adjust the speed for your application and table to obtain the desired result Production Settings cut speed and voltage 70 to 80 of the maximum sp...

Page 76: ...ild steel 125 A shielded 2 2 2 3 2 4 2 4 2 6 2 8 3 1 3 6 3 8 3 9 4 1 105 A shielded 2 2 1 2 2 2 3 2 4 2 5 2 7 3 3 2 65 A shielded 1 6 1 6 1 8 1 9 2 0 2 2 2 7 3 2 3 7 45 A shielded 1 6 1 4 1 3 1 5 1 6 FineCut 1 3 1 2 1 2 1 2 Stainless steel 125 A shielded 1 9 2 2 2 4 2 6 2 6 2 7 3 1 3 3 3 2 3 6 105 A shielded 1 6 1 9 2 2 2 3 2 4 2 5 2 9 2 9 2 9 65 A shielded 1 4 1 5 1 8 1 8 1 9 1 9 2 1 2 3 45 A shi...

Page 77: ... 062 0 048 0 052 0 061 0 062 0 064 FineCut 0 049 0 047 0 048 0 048 Stainless steel 125 A shielded 0 078 0 094 0 103 0 103 0 103 0 112 0 123 0 116 0 137 105 A shielded 0 067 0 085 0 091 0 094 0 093 0 111 0 116 0 116 65 A shielded 0 054 0 060 0 065 0 071 0 074 0 076 0 083 0 090 45 A shielded 0 056 0 042 0 048 0 062 0 065 0 068 FineCut 0 045 0 044 0 039 0 042 Aluminum 1 32 1 16 1 8 1 4 3 8 1 2 5 8 3 ...

Page 78: ...evision 0 6 Machine Torch Setup 125 A shielded consumables 220976 Shield 220975 Nozzle 220977 Retaining cap 220997 Swirl ring 220971 Electrode 220976 Shield 420156 Ohmic sensing retaining cap 220975 Nozzle 220997 Swirl ring 220971 Electrode ...

Page 79: ...80 310 178 English Material Thickness Torch to Work Distance Initial Pierce Height Pierce Delay Time Best Quality Settings Production Settings Cut Speed Voltage Cut Speed Voltage inches inches inches seconds ipm volts ipm volts 1 4 0 18 0 36 200 0 2 188 158 225 155 3 8 0 4 114 158 138 158 1 2 0 5 75 158 93 158 5 8 0 45 250 0 6 50 162 66 164 3 4 0 8 42 164 48 163 7 8 2 0 31 168 37 166 1 3 5 23 169 ...

Page 80: ...57 12 2170 163 2710 157 16 11 5 250 0 7 1140 165 1460 162 20 1 2 940 167 1030 163 25 Edge Start 1 0 540 172 760 166 30 510 173 610 166 32 1 1 400 177 600 169 35 1 2 320 180 450 173 40 180 185 210 179 English Material Thickness Torch to Work Distance Initial Pierce Height Pierce Delay Time Best Quality Settings Production Settings Cut Speed Voltage Cut Speed Voltage inches inches inches seconds ipm...

Page 81: ...5 2140 165 3070 162 16 11 5 250 0 6 1540 169 2090 163 20 2 0 1260 170 1500 167 25 3 5 850 174 1050 167 30 Edge Start 1 0 810 175 760 167 32 1 1 430 182 750 174 35 1 2 370 183 580 176 40 270 185 300 179 English Material Thickness Torch to Work Distance Initial Pierce Height Pierce Delay Time Best Quality Settings Production Settings Cut Speed Voltage Cut Speed Voltage inches inches inches seconds i...

Page 82: ...evision 0 6 Machine Torch Setup 105 A shielded consumables 220976 Shield 220975 Nozzle 220977 Retaining cap 220997 Swirl ring 220971 Electrode 220976 Shield 420156 Ohmic sensing retaining cap 220975 Nozzle 220997 Swirl ring 220971 Electrode ...

Page 83: ... 150 10 0 8 2410 159 2730 153 12 0 7 1810 163 1980 156 16 11 5 250 1 0 1050 165 1230 155 20 1 3 780 168 850 157 25 Edge Start 1 0 540 174 580 162 30 420 176 440 168 32 1 2 370 177 400 170 English Material Thickness Torch to Work Distance Initial Pierce Height Pierce Delay Time Best Quality Settings Production Settings Cut Speed Voltage Cut Speed Voltage inches inches inches seconds ipm volts ipm v...

Page 84: ...3650 159 3940 148 10 2230 160 2420 151 12 1460 162 1980 154 16 11 5 250 1 0 1050 166 950 156 20 2 5 660 169 730 158 25 Edge Start 1 0 440 174 520 162 30 330 176 450 167 32 1 2 290 177 420 169 English Material Thickness Torch to Work Distance Initial Pierce Height Pierce Delay Time Best Quality Settings Production Settings Cut Speed Voltage Cut Speed Voltage inches inches inches seconds ipm volts i...

Page 85: ...690 154 10 0 8 2660 164 3250 155 12 0 7 2020 167 2590 159 16 11 5 250 1 0 1350 169 1550 157 20 1 3 970 172 1020 161 25 Edge Start 1 0 660 176 800 167 30 460 180 580 174 32 1 2 390 182 490 176 English Material Thickness Torch to Work Distance Initial Pierce Height Pierce Delay Time Best Quality Settings Production Settings Cut Speed Voltage Cut Speed Voltage inches inches inches seconds ipm volts i...

Page 86: ...Revision 0 6 Machine Torch Setup 65 A shielded consumables 220997 Swirl ring 220971 Electrode 420168 Shield 220977 Retaining cap 420169 Nozzle 420168 Shield 420156 Ohmic sensing retaining cap 420169 Nozzle 220997 Swirl ring 220971 Electrode ...

Page 87: ...6 2815 125 3275 124 8 2080 127 2235 126 10 4 5 300 0 7 1520 129 1490 128 12 1 2 960 131 1140 130 16 6 400 2 0 656 136 740 135 20 Edge start 355 141 450 140 25 215 146 270 146 English Material Thickness Torch to Work Distance Initial Pierce Height Pierce Delay Time Best Quality Settings Production Settings Cut Speed Voltage Cut Speed Voltage inches inches inches seconds ipm volts ipm volts 16 GA 0 ...

Page 88: ...6120 120 8240 122 4 0 5 4840 122 6110 123 6 2275 125 2840 125 8 0 7 1505 127 1860 127 10 4 5 300 1115 130 1245 128 12 1 2 720 133 925 130 16 Edge Start 465 137 505 136 20 320 141 345 141 English Material Thickness Torch to Work Distance Initial Pierce Height Pierce Delay Time Best Quality Settings Production Settings Cut Speed Voltage Cut Speed Voltage inches inches inches seconds ipm volts ipm vo...

Page 89: ...22 3 0 2 6565 125 8790 123 4 0 5 5320 126 7320 124 6 2845 129 4375 126 8 0 7 2015 133 2750 129 10 4 5 300 1535 136 1650 132 12 1 2 1055 139 1330 135 16 Edge Start 640 143 805 140 20 335 146 550 144 English Material Thickness Torch to Work Distance Initial Pierce Height Pierce Delay Time Best Quality Settings Production Settings Cut Speed Voltage Cut Speed Voltage inches inches inches seconds ipm v...

Page 90: ...Revision 0 6 Machine Torch Setup 45 A shielded consumables 420168 Shield 220977 Retaining cap 420158 Nozzle 220997 Swirl ring 220971 Electrode 420168 Shield 420156 Ohmic sensing retaining cap 420158 Nozzle 220997 Swirl ring 220971 Electrode ...

Page 91: ...90 119 10760 120 1 5 0 1 8040 123 10160 123 2 1 5 3 8 250 0 3 6565 128 7770 125 3 0 4 3725 129 4890 128 4 2250 130 3550 130 6 0 5 1265 132 2050 130 English Material Thickness Torch to Work Distance Initial Pierce Height Pierce Delay Time Best Quality Settings Production Settings Cut Speed Voltage Cut Speed Voltage inches inches inches seconds ipm volts ipm volts 26 GA 0 02 0 08 400 0 0 350 118 500...

Page 92: ... 8890 113 10760 120 1 5 0 1 7825 117 10160 120 2 1 5 3 8 250 0 3 6095 122 8615 122 3 0 4 3585 123 4405 123 4 2185 126 2565 126 6 0 5 975 132 1020 132 English Material Thickness Torch to Work Distance Initial Pierce Height Pierce Delay Time Best Quality Settings Production Settings Cut Speed Voltage Cut Speed Voltage inches inches inches seconds ipm volts ipm volts 26 GA 0 02 0 08 400 0 0 350 113 5...

Page 93: ...m mm seconds mm min volts mm min volts 1 1 5 3 8 250 0 0 9145 126 11100 124 2 0 1 7470 125 9210 124 3 0 2 4675 125 6190 125 4 0 4 3700 129 4845 127 6 0 5 1740 135 2795 132 English Material Thickness Torch to Work Distance Initial Pierce Height Pierce Delay Time Best Quality Settings Production Settings Cut Speed Voltage Cut Speed Voltage inches inches inches seconds ipm volts ipm volts 1 32 0 06 0...

Page 94: ...80 Revision 0 6 Machine Torch Setup FineCut consumables 420152 Shield 420151 Nozzle 220977 Retaining cap 220997 Swirl ring 220971 Electrode 420152 Shield 420156 Ohmic sensing retaining cap 420151 Nozzle 220997 Swirl ring 220971 Electrode ...

Page 95: ...seconds mm min volts 0 5 30 1 5 2 25 150 0 0 4330 83 0 6 4080 85 0 8 0 1 4065 85 1 40 0 2 4825 81 1 5 0 4 4825 79 2 45 4740 78 3 0 5 3445 80 4 1270 80 English Material Thickness Current Torch to Work Distance Initial Pierce Height Pierce Delay Time Recommended Cut Speed Voltage inches A inches inches seconds ipm volts 26 GA 30 0 06 0 09 150 0 0 175 82 24 GA 160 85 22 GA 0 1 160 85 20 GA 160 85 18 ...

Page 96: ...mm seconds mm min volts 0 5 30 0 02 0 08 400 0 0 4825 77 0 6 4825 77 0 8 0 1 4825 73 1 40 0 2 4825 86 1 5 0 4 4825 72 2 45 4550 72 3 0 5 2335 70 4 995 72 English Material Thickness Current Torch to Work Distance Initial Pierce Height Pierce Delay Time Recommended Cut Speed Voltage inches A inches inches seconds ipm volts 26 GA 30 0 02 0 08 400 0 0 190 77 24 GA 190 77 22 GA 0 1 190 74 20 GA 190 72 ...

Page 97: ...ant Part number 128650 7 6 m 25 feet Part number 128651 15 m 50 feet Part number 128652 23 m 75 feet Remove the machine interface receptacle cover on the rear of the power supply and plug the Hypertherm remote start pendant into the receptacle The remote start pendant is for use only with a machine torch It will not operate if a handheld torch is installed Receptacle for the remote start pendant o...

Page 98: ...se part number 228350 7 6 m 25 feet or 228351 15 m 50 feet for wires terminated with spade connectors Use one of the following part numbers for a cable terminated with a D sub connector Compatible with Hypertherm products such as EDGE Pro Ti and Sensor PHC 223354 3 0 m 10 feet 223355 6 1 m 20 feet 223048 7 6 m 25 feet 223356 10 7 m 35 feet 123896 15 m 50 feet To use signals for arc transfer and pl...

Page 99: ...a D sub connector on the other end plug it into the appropriate pin connector on the torch height controller or CNC Secure it with the screws on the D sub connector If you are using a cable with wires and spade connectors on the other end terminate the machine interface cable inside the electrical enclosure of the torch height controller or CNC controller to prevent unauthorized access to the conn...

Page 100: ...Type Notes Connector sockets External cable wires Start start plasma Input Normally open 18 VDC open circuit voltage at START terminals Requires dry contact closure to activate 3 4 Green black Transfer start machine motion Output Normally open Dry contact closure when the arc transfers 120 VAC 1 A maximum at the machine interface relay 12 14 Red black Ground Ground 13 Voltage divider Output Divide...

Page 101: ...ly cover 3 Locate the voltage divider DIP switches on the left side of the power supply Figure 3 shows the default setting 50 1 with the number 4 switch up Figure 3 Voltage divider at default setting 50 1 4 Set the DIP switches to one of the following settings and replace the power supply cover If the Hypertherm five position voltage divider does not supply the required voltage for your applicatio...

Page 102: ...ide the power supply If your power supply is not equipped with the RS 485 connector order kit 228539 Powermax65 85 105 125 RS 485 board with cables Follow the installation instructions in the Power Supply Component Replacement section of the Powermax125 Service Manual 808070 which you can download from the Downloads Library at www hypertherm com With the RS 485 connector installed 1 Shut OFF the p...

Page 103: ...guration However the following topics will help you optimize cut quality and maximize consumable life Setting up the torch and table Use a square to align the torch at right angles to the workpiece in two dimensions The torch may travel more smoothly if you clean check and tune the cutting table s rails and drive system Unsteady machine motion can cause a regular wavy pattern on the cut surface En...

Page 104: ... angles are all positive or all negative Also consider the material being cut if the metal is magnetized or hardened you are more likely to experience cut angle problems Dross Some amount of dross will always be present when cutting with air plasma However you can minimize the amount and type of dross by adjusting your system correctly for your application Excess dross appears on the top edge of b...

Page 105: ... lead in distance approximately equal to the thickness of the material being pierced For example 20 mm 3 4 in material requires a 20 mm lead in To avoid damage to the shield from the buildup of molten material created by the pierce do not allow the torch to descend to cut height until it has cleared the puddle of molten material Different material chemistries can have an adverse effect on the pier...

Page 106: ...ys on the right with respect to the forward motion of the torch The torch to work distance cut height is too large or too small The cutting speed is not correct See the cut charts under Using the cut charts on page 75 The consumable life is shortened The gas setting is incorrect The arc current arc voltage travel speed and other variables are not set as recommended in the cut charts Firing the arc...

Page 107: ...sconnect electrical power before performing any maintenance that involves removing the cover from the power supply or the consumables from the torch All work requiring removal of the power supply cover must be performed by a qualified technician Read the separate Safety and Compliance Manual included with your system for more safety precautions ...

Page 108: ...Replace any damaged labels Inspect the trigger for damage Inspect the torch body for cracks and exposed wires Replace any damaged parts Inspect the power cord and plug Replace if damaged Inspect the torch lead Replace if damaged Inspect the screws on the machine torch that connect the torch body to the mounting sleeve Tighten the screws if needed Every 6 months or Clean the inside of the power sup...

Page 109: ... is greater than 1 6 mm 1 16 inch deep Swirl ring The surface inside the swirl ring for damage or wear and the gas holes for blockages Replace swirl ring if the surface is damaged or worn or any of the gas holes are blocked The o ring for damage or wear If the o ring is worn or damaged replace it See Parts on page 117 The length of the swirl ring If the length of the 220997 or 420159 swirl ring is...

Page 110: ...N at the main power panel or at the line disconnect switch box Verify that the line voltage is not too low more than 15 below the rated voltage Verify that the fuses in the disconnect are not blown The arc does not transfer to the workpiece Clean the area where the ground clamp contacts the workpiece to ensure a good metal to metal connection Inspect the ground clamp for damage and repair as neces...

Page 111: ... quality is poor Verify that the torch is being used correctly See Basic System Operations on page 37 Hand Cutting on page 55 or Mechanized Cutting on page 97 Inspect the consumables for wear and replace as necessary See Inspect the Powermax125 consumables on page 109 Check the air pressure and air quality Verify that the cutting mode switch is in the proper position for the cutting operation Veri...

Page 112: ...st the gas pressure to the acceptable range using Manual mode See Basic System Operations on page 37 Perform a quick restart 0 21 Excessive arc voltage change check consumables gas flow On On Restore the gas inlet pressure and restart the power supply Check the torch lead for leaks or kinking Change consumables 0 22 No gas input On On Connect the gas source and restart the power supply 0 30 Torch ...

Page 113: ... system is disabled Release the trigger and recycle the power switch 0 52 Torch not connected On On Plug a torch lead into the FastConnect receptacle on the front of the power supply and recycle the power switch 0 60 AC input voltage error On On Phase loss Check all input phases and fuses Over voltage Check the line decrease the voltage Under voltage Check the line increase the voltage 0 61 AC inp...

Page 114: ...the format N nn n If qualified service technicians must service the system these four digit fault codes help them diagnose the problem To display the service screen simultaneously press the automatic manual and current gas mode selectors for approximately two seconds To navigate the service screen move the field selector between fields by pressing the current gas mode selector The asterisk indicat...

Page 115: ...se the adjustment knob to set the gas test field back to 0 5 Simultaneously press the automatic manual and current gas mode selectors to exit the service screen VL Incoming AC line voltage TI Inverter module temperature C VB DC bus voltage AH Arc hours F Live four digit fault code for diagnosing system errors T Torch identifier amperage hand H or machine M lead length in feet S DSP control board s...

Page 116: ...ilter bowl If necessary replace the o ring with the one provided in the kit Apply a thin film of silicone lubricant to the o ring before installing 10 Insert the filter bowl with the thumb latch positioned approximately 45 degrees to the right of center This is the same orientation in which the filter bowl was pulled down and removed 11 Vertically align the filter bowl with metal guard and firmly ...

Page 117: ... hand torch and machine torch For instructions on installing the gas filter element in the power supply see Replace the gas filter element on page 116 For instructions on installing the consumables in the hand torches see Install the hand torch consumables on page 52 For instructions on installing the consumables in the machine torches see Install the machine torch consumables on page 73 ...

Page 118: ... 428115 Kit Powermax125 CSA power supply cover with labels 4 428116 Kit Powermax125 CE power supply cover with labels 4 428247 Kit Powermax125 CCC power supply cover with labels 5 428142 Kit Operating mode knob 6 428110 Kit Powermax125 480V CSA rear panel 6 428112 Kit Powermax125 600V CSA rear panel 6 428111 Kit Powermax125 400V CE rear panel 6 428113 Kit Powermax125 380V CCC rear panel 7 Work lea...

Page 119: ...9 pin D sub connector for Hypertherm controls 7 6 m 25 feet 223240 RS 485 cable 9 pin D sub connector for Hypertherm controls 15 m 50 feet 4 228884 Kit Powermax105 125 machine interface cable internal cable with voltage divider board CPC port 127204 Cover for Powermax45 65 85 105 125 machine interface CPC receptacle 023206 External machine interface cable start stop arc transfer signals 7 6 m 25 f...

Page 120: ...connector with screws 223048 External machine interface cable start stop arc transfer signals for divided arc voltage 7 6 m 25 feet D sub connector with screws 223356 External machine interface cable start stop arc transfer signals for divided arc voltage 10 7 m 35 feet D sub connector with screws 123896 External machine interface cable start stop arc transfer signals for divided arc voltage 15 m ...

Page 121: ...ir filter bowl guard 3 228695 Kit Powermax65 85 105 125 air filter element inside filter bowl 4 228910 Kit Powermax105 Powermax125 fan shroud 5 228881 Kit Powermax105 Powermax125 fan assembly 6 228689 Kit Powermax65 85 105 125 pressure transducer 7 228882 Kit Powermax105 Powermax125 regulator solenoid valve 8 228688 Kit Powermax65 85 105 125 pressure switch 1 2 3 4 5 6 7 8 ...

Page 122: ... replacement 2 075696 Pilot terminal screw 3 428158 Kit Duramax Hyamp 85 hand torch main body replacement 4 428253 Kit Duramax Hyamp o ring replacement 5 5 428156 Kit Duramax Hyamp hand torch trigger with spring replacement 6 428162 Kit Duramax Hyamp start switch replacement 7 428148 Kit Duramax Hyamp hand torch handle screws 8 428159 Kit Duramax Hyamp hand torch lead replacement 7 6 m 25 foot 8 4...

Page 123: ...placement 2 075696 Pilot terminal screw 3 428157 Kit Duramax Hyamp 15 hand torch main body replacement 4 428253 Kit Duramax Hyamp o ring replacement 5 5 428156 Kit Duramax Hyamp hand torch trigger with spring replacement 6 428162 Kit Duramax Hyamp start switch replacement 7 428148 Kit Duramax Hyamp hand torch handle screws 8 428159 Kit Duramax Hyamp hand torch lead replacement 7 6 m 25 foot 8 4281...

Page 124: ...e 65 A 220975 Duramax Hyamp nozzle 105 125 A 220971 Duramax Hyamp electrode 220997 Duramax Hyamp swirl ring Part Number Description 420112 Duramax Hyamp gouging shield 220977 Duramax Hyamp retaining cap 420001 Duramax Hyamp gouging nozzle 220971 Duramax Hyamp electrode 220997 Duramax Hyamp swirl ring Part Number Description 420152 Duramax Hyamp FineCut shield 220977 Duramax Hyamp retaining cap 420...

Page 125: ... m 35 feet lead 059522 Duramax Hyamp 180 full length machine torch assembly with 15 m 50 feet lead 059523 Duramax Hyamp 180 full length machine torch assembly with 23 m 75 feet lead 1 428248 Kit Duramax Hyamp 180 machine torch coupler 2 428144 Kit Duramax Hyamp 180 full length machine torch positioning sleeve 3 428145 Kit Duramax Hyamp 180 machine torch mounting sleeve 4 428253 Kit Duramax Hyamp o...

Page 126: ...28260 Kit Duramax and Duramax Hyamp torch quick disconnect repair lead side The torch assembly does not include consumables See page 127 for a list of consumable part numbers Part Number Description 059514 Duramax Hyamp 180 mini machine torch assembly with 4 6 m 15 foot lead 059515 Duramax Hyamp 180 mini machine torch assembly with 7 6 m 25 foot lead 059516 Duramax Hyamp 180 mini machine torch ass...

Page 127: ...180 machine torch lead replacement 15 m 50 feet 428260 Kit Duramax and Duramax Hyamp torch quick disconnect repair lead side The torch assembly does not include consumables See page 127 for a list of consumable part numbers Part Number Description 420168 Duramax Hyamp shield 45 65 A 220976 Duramax Hyamp shield 105 125 A 220977 Duramax Hyamp retaining cap 420156 Duramax Hyamp Ohmic retaining cap 42...

Page 128: ...h protective metal cover for the Powermax105 125 101215 Kit Eliminizer gas filter protective metal cover for the Powermax105 125 cover only 223292 Kit 125 A work lead with hand clamp 7 6 m 25 feet 223293 Kit 125 A work lead with hand clamp 15 m 50 feet 223294 Kit 125 A work lead with hand clamp 23 m 75 feet 223298 Kit 125 A work lead with C style clamp 7 6 m 25 feet 223299 Kit 125 A work lead with...

Page 129: ...max125 labels The label kits include the consumables label appropriate safety labels display panel label power switch label and side decals Part Number Description 428117 Kit Powermax125 labels CSA 428118 Kit Powermax125 labels CE 428257 Kit Powermax125 labels CCC ...

Page 130: ...or cover this label Replace if it is missing damaged or worn Plasma cutting can be injurious to operator and persons in the work area Consult manual before operating Failure to follow all these safety instructions can result in death PN 110673 Rev D AVERTISSEMENT Le coupage plasma peut être préjudiciable pour l opérateur et les personnes qui se trouvent sur les lieux de travail Consulter le manuel...

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