HYOSUNG XRX125d Owner'S Manual Download | Manualshive

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7

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WEAR A HELMET

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RIDING APPAREL

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INSPECTION BEFORE RIDING

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FAMILIARIZE YOURSELF WITH

THE MOTORCYCLE

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KNOW YOUR LIMITS

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BE EXTRA SAFETY CONSCIOUS

ON BAD WEATHER DAYS

Motorcycle safety equipment starts with
a quality safety helmet. One of the most
serious injuries that can happen is a
head injury. ALWAYS wear a properly
approved helmet. You should also wear
a suitable eye protection.

WARNING

Loose fancy clothing can be
uncomfortable and unsafe in terms of
riding your motorcycle.
Choose good quality motorcycle riding
apparel in terms of riding your
motorcycle.

WARNING

Review thoroughly the instructions in
the

“

“

INSPECTION BEFORE RIDING

”

”

section of this manual. Do not forget to
perform an entire safety inspection to
ensure the safety of the rider and its
passenger.

WARNING

Your riding skill and mechanical
knowledge form the foundation for safe
riding practices.
We suggest you to practice riding your
motorcycle in a non-traffic situation until
you are thoroughly familiar with your
machine and its controls. Remember
practice makes perfect.

WARNING

Ride within the boundaries of your own
skill at all times. Knowing these limits
and staying within them will help you to
avoid accidents.

WARNING

Riding on bad weather days, especially
wet  ones,  requires  extra  caution.
Braking distances double on a rainy
day. Stay off of the painted surface
marks, manhole covers and greasy
appearing  areas  as  they  can  be
especially slippery.
Use  extreme  caution  at  railway
crossings and on metal gratings and
bridges. Whenever you have a doubt
about road condition, slow down!

WARNING

XRX125SM¿ „fi» ¿º 2007.8.27 3:4 PM ˘

` 7 JINSUN 300DPI 100LPI T

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Summary of Contents for XRX125d

Page 1: ...This owner s manual contains important safety information Please read it carefully WARNING ...

Page 2: ...rt of the motorcycle and should remain with the motorcycle when resold or otherwise transferred to a new owner or operator The manual contains important safety information and instructions which should be read carefully before operating the motorcycle ...

Page 3: ...cycle We at Hyosung have designed tested and produced this motorcycle using the most modern technology available to provide you with much happy enjoyable safe riding Motorcycling is one of the most exhilarating sports and insure your riding enjoyment you should become thoroughly familiar with the information presented in this Owner s Manual before riding the motorcycle The proper care and maintena...

Page 4: ... important that you avoid operating the engine in a manner which could expose the engine parts to excessive heat Please refer to the BREAK IN section for specific break in recommendations WARNING CAUTION NOTE Please read this manual and follow its instructions carefully To emphasize special information the words WARNING CAUTION and NOTE have special meanings Information following these signal word...

Page 5: ...ts any sale or delivery to the ultimate purchaser or while it is in use and b The use of the vehicle after such device or element of design has been removed or rendered inoperative by any person MAINTENANCE The exhaust system of this motorcycle requires no periodic maintenance The engine should be adjusted to the manufacture s specifications and the spark plug should be kept in good condition Runn...

Page 6: ...are listed in the INSPECTION BEFORE RIDING section on page 38 of this owner s manual Make sure the rider wears a helmet eye protection and protective clothing gloves leather or heavy cloth pants long sleeved shirt or jacket boots Permit use only by a two rider These motorcycles are designed for use only by a two rider Do not permit anyone to operate the under the influence of alcohol or other drug...

Page 7: ...uces the rider s ability to control the motorcycle and could lead to an accident WARNING Keep both hands on the handgrips at all times when riding Removing your hands from the handgrips reduces your ability to control the motorcycle and could result in an accident WARNING Always open the throttle gradually to prevent front wheel lifting Failure to observe this precaution may result in loss of cont...

Page 8: ...rm an entire safety inspection to ensure the safety of the rider and its passenger WARNING Your riding skill and mechanical knowledge form the foundation for safe riding practices We suggest you to practice riding your motorcycle in a non traffic situation until you are thoroughly familiar with your machine and its controls Remember practice makes perfect WARNING Ride within the boundaries of your...

Page 9: ...f the motorcycle When carrying a load on the motorcycle mount it as low as possible and as close as possible to the machine An improperly ACCESSORY INSTALLATION AND PRECAUTION SAFETY TIPS There are a great variety of accessories available to Hyosung owners Hyosung can not have direct control over the quality or suitability of accessories you may wish to purchase except genuine parts The addition o...

Page 10: ...gal WARNING mounted load can create a high center of gravity which is very dangerous and makes the motorcycle difficult to handle The size of the load can also affect the aerodynamics and handling of the motorcycle Balance the load between the left and right side of the motorcycle and fasten it securely ...

Page 11: ...EY INSTRUMENT PANEL LEFT HANDLE SWITCHES RIGHT HANDLE SWITCHES CARBURETOR CHOKE LEVER FUEL COCK REAR BRAKE PEDAL GEARSHIFT LEVER STAND SEAT LOCK REAR SUSPENSION 5 SUPPLY OF GASOLINE AND ENGINE OIL 28 GASOLINE ENGINE OIL 6 RIDING TIPS 32 STARTING THE ENGINE STARTING OFF USING THE TRANSMISSION RIDING ON HILLS STOPPING AND PARKING TABLE OF CONTENTS ...

Page 12: ...L GASOLINE FUEL HOSE RUBBER CAP OF CABLES EXHAUST PIPE AND MUFFLER FRONT FORK REAR SHOCK ABSORBER REAR VIEW MIRROR REFLECTOR BATTERY AIR CLEANER SPARK PLUG CARBURETOR CLUTCH ADJUSTMENT DRIVE CHAIN BRAKES TIRE LAMP WHEN THE ENGINE REFUSES TO START STORAGE PROCEDURE CLEANING PROCEDURE 11 LABEL 68 12 SPECIFICATIONS 70 ...

Page 13: ...tamped on the upside of the crankcase assembly Please write down the numbers in the box provided below for your future reference The frame and or engine serial numbers are used to register the motorcycle They are also to assist your dealer in terms of ordering parts or referring to special service information SERIAL NUMBER LOCATION ...

Page 14: ...ces Do not overfill the fuel tank Do not fill the fuel tank above the entrance lower end WARNING Spilling gasoline can damage the pointed surfaces Be careful not to spill any fuel when filling the fuel tank Wipe spilled gasoline up immediately CAUTION Don t mix the unrecommended oil It could damage the engine When refilling the oil tank don t allow the dust to get inside Wipe the spilled oil up im...

Page 15: ... NAMES OF EACH PARTS Clutch lever Left handle switches Choke lever Instrument panel Ignition switch Front brake fluid reservoir Right handle switches Front brake lever Throttle grip Fuel tank cap OFF OFF ...

Page 16: ... plug Fuel cock Seat Muffler Passenger footrests Side stand Footrests Gearshift lever N O T E means the invisable parts N O T E FRONT TIRE 110 70 17M C 58H 2 75 21 45P REAR TIRE 130 70 17M C 62H 4 10 18M C 59P ...

Page 17: ...cap Engine oil filler cap Engine oil drain plug Rear brake pedal Engine oil level lens Footrests Rear brake fluid reservoir For Passenger footrests Battery Air cleaner N O T E means the invisable parts N O T E REAR BRAKE Disk brake Drum brake ...

Page 18: ...gine will not start The key can be removed ON POSITION The ignition circuit is completed and the engine can now start The key cannot be removed from the ignition switch in this position LOCK POSITION CONTROLS IGNITION SWITCH IGNITION KEY To lock the steering turn the handlebar all the way to the left Push down the key to the OFF position and turn it to the LOCK position after come up again and rem...

Page 19: ...eam indicator lamp will come on when the head lamp high beam is turned on NEUTRAL INDICATOR LAMP The neutral indicator lamp will come on when the transmission is in neutral The lamp will go out when you shift into any gear other than neutral ODOMETER TRIP METER CLOCK The display in it has three functions odometer trip meter and clock The display changes clock trip meter or odometer as indicated be...

Page 20: ...tes display by pushing the switch in the minutes reset mode for 0 6 1 seconds 5 Push the switch in the minutes reset mode 0 6 1 seconds to resume in the clock mode To reset the trip meter to zero push the switch in the trip meter mode for 0 6 1 seconds Operating the display while riding can be hazardous Removing a hand from the handlebar can reduce your ability to control the motorcycle Always kee...

Page 21: ...ent Clock mode Trip meter mode Odometer mode Clock mode In the hour reset mode Push it for 0 6 1 seconds Adjustment Increase the hour of clock SELECT SWITCH Use this switch to adjust the following In the clock mode Push it for Adjustment 0 6 1 seconds Clock mode Hour reset mode In the hour reset mode Push it for 0 6 1 seconds Adjustment Hour reset mode Minutes reset mode In the minutes reset mode ...

Page 22: ...ezing the lever disengages the clutch PASS SWITCH Press the PASS switch to operate the head lamp high beam for using when pass DIMMER SWITCH Change direction of head lamp light The head lamp high beam come on The high beam indicator lamp also comes on The head lamp low beam come on LEFT HANDLE SWITCHES Not operate when the dimmer switch position CAUTION Set the dimmer switch when other vehicle is ...

Page 23: ...alling down during drive and others or engine stop suddenly The ignition circuit is off The engine cannot start or run Position Using when need operation of engine as drive and others The ignition circuit is on and the engine can run Always use the turn signals when you intend to change lanes or make a turn Always be sure to turn the turn signal switch to the OFF position after completing the turn...

Page 24: ...e the engine speed Avoid turning the throttle grip during brakes WARNING The carburetor is equipped with a choke system to provide easy starting when the engine is cold When starting the cold engine turn the choke lever all the way toward you The choke works best when the throttle is in the closed position When the engine warm you do not need to use the choke system for starting CARBURETOR CHOKE L...

Page 25: ... the closest gas station After refueling be sure to move the fuel cock to the ON position CAUTION Confirm the each mark by mark at the fuel cock lever are equipped with a manually operated fuel cock There are three position ON OFF and RES ON Position The normal operating position for the fuel cock lever is in the ON position OFF Position Turn the lever to the OFF position whenever stopping the eng...

Page 26: ... at the same time you operate the gearshift lever Each time that a gear is selected the gearshift lever will return to its normal position ready to select the next gear Lift the gearshift lever to upshift and depress the lever to downshift Neutral is located between first and 2nd gear When neutral is desired depress or lift the lever halfway between first and 2nd gear It is not possible to upshift...

Page 27: ... When down shifting the engine speed should be increased before the clutch is engaged This will prevent unnecessary wear on the drive train components and the rear tire When the transmission is in neutral the green indicator lamp on the instrument panel will be lit However even though the light is illuminated cautiously release the clutch lever slowly to determine whether the transmission is posit...

Page 28: ...s of rider control Make sure to properly position and securely attach the seat when you install it WARNING Hot muffler can be hazardous The hot muffler can be hot enough to burn you when loosening seat mounting bolts WARNING To adjust the spring pre load turn the adjuster clockwise or counter clockwise to the desired position with the clamp wrench Position 1 provides the softest spring pre load an...

Page 29: ...ne vapors Keep children and pets away during refueling WARNING To open the fuel tank cap remove the end of vent tube from the vehicle body and turn fuel tank cap counter clockwise To close the fuel tank cap turn it clockwise and tighten it securely Be sure that the end of the vent tube is reinstalled in the hole of the fuel tank cap GASOLINE Do not overfill the fuel tank Stop adding fuel when the ...

Page 30: ...OIL CAPACITY ENGINE OIL AND FILTER CHANGE Change the engine oil and filter after first running 1 000km and every running 4 000km The oil should always be changed when the engine is hot so that the oil will drain thoroughly from the engine The procedure is as follows Never operate the motorcycle if the engine oil level is below the Lower line mark L in the engine oil level lens Never fill the engin...

Page 31: ...n motorcycles that are used under severe conditions inspect Amount of Engine oil Pollution degree of Engine oil before riding the motorcycle and then supplement and replace at any time to prevent damage of the engine CAUTION Necessarily confirm and clean the oil strainer when replace the Engine oil specially when first replacement CAUTION Ａ 5 Remove the three nuts holding the filter cap in place ...

Page 32: ...ly Use new O ring each time the engine oil filter element is replaced 8 Replace the oil filter cap and tighten the nuts securely but do not over tighten them 9 Replace the drain plug and tighten it securely This time insert the gasket necessarily Pour fresh oil through the filler hole Approximately 950 of oil will be required New and used oil and solvent can be hazardous Children and pets may be h...

Page 33: ...8 1 4 2 Push the starter switch RIDING TIPS STARTING THE ENGINE Before attempting to start the engine make sure Operation of the carburetor choke system is not necessary when the engine is warm CAUTION 10 Install the engine oil filler cap 11 Operate the engine a few seconds by idling speed Inspect to leak oil at the oil filter cap 12 Confirm the oil level with the oil level lens after waiting abou...

Page 34: ...er several attempts check the fuel supply and igintion system Refer for Page 64 CAUTION STARTING OFF Riding this motorcycle at excessive speed increases your chances of losing control of the motorcycle This may result in an accident Always ride within the limits of your skills your motorcycle and the riding conditions WARNING Removing your hands from the handlebars or feet from the footrests durin...

Page 35: ...sing the gearshift lever downward Turn the throttle grip toward you and at the same time release the clutch lever gently and smoothly As the clutch engages the motorcycle will start moving forward To shift to the next higher gear accelerate gently then close the throttle and pull the clutch lever in simultaneously Lift the gearshift lever upward to select the next gear and release the clutch lever...

Page 36: ... time 3 Downshift through the gears as road speed decreases 4 Select neutral with the clutch lever squeezed towards the grip disengaged position just before the motorcycle stops Neutral position can be confirmed by observing the neutral indicator lamp Inexperienced riders tend to underutilize the front brake This can cause excessive stopping distance and lead to a collision Using only the front or...

Page 37: ...ts during break in to ensure this mating process Do not though apply excessive load on the engine MAXIMUM THROTTLE OPENING RECOMMENDATIONS The table below shows the maximum throttle opening recommendation during the break in period BREAK IN 5 Park the motorcycle on a firm flat surface where it will not fall over Following another vehicle too closely can lead to a collision As vehicle speeds increa...

Page 38: ...tire Perform proper break in of the tire as described in this section and avoid hard acceleration hard cornering and hard braking for the first 160km 100miles WARNING BREAKING IN THE NEW TIRES New tires need proper break in to assure maximum performance just as the engine does Wear in the tread surface by gradually increasing your cornering lean angles over the first 160km 100miles before attempti...

Page 39: ...iness Brake pads and shoes not to be worn down to the limit line Smoothness No restriction of movement No play or looseness No dust or damage Correct fuction Reflector No dust or damage Smooth movement Spokenipple No loosening Enginestop switch Correct function Proper tension Adequate lubrication No excessive wear or damage No damage lever Smooth operation Correct lever play Smooth and progressive...

Page 40: ...ng For maximum safety we suggest that you have these items inspected and serviced by your authorized Hyosung dealer or a qualified service mechanic LUBRICATION POINTS Proper lubrication is important for smooth and long life of each working part of your motorcycle and also for safe riding It is a good practice to lubricate the motorcycle after a long rough ride or after it gets wet in the rain or a...

Page 41: ...40 Clutch lever holder Passenger footrests pivot Drive chain Side stand pivot and spring hook Front brake lever holder Throttle cable Rear brake pedal pivot O Motor oil G Grease O O G G G G G G ...

Page 42: ... plug Fuel hose Engine oil filter Engine oil Throttle cable Idle speed Clutch First 1 000 km Every 4 000 km Every 8 000 km Interval Item Clean and lubricate every 1 000 km Inspect Inspect Inspect Inspect Replace every 4 years Inspect Inspect Replace every 2 years Inspect Inspect Inspect Inspect Inspect Inspect Tighten Tighten Lubricate Lubricate CHASSIS Drive chain Brake Tire Steering Front forks ...

Page 43: ... severe conditions causes more wear on your motorcycle Severe conditions include operating under frequent full throttle or in dusty wet sandy or muddy areas These conditions can cause the motorcycle to wear more quickly Perform maintenance more often than shown in the chart If you have any questions regarding maintenance intervals consult your Hyosung dealer or a qualified mechanic CAUTION Running...

Page 44: ...ance of periodic maintenance a tool kit is supplied and is located under the seat The tool kit consists of the following items INSPECTION AND REPAIR TOOL ENGINE OIL GASOLINE Mop them up with a patch when washing RUBBER CAP OF CABLES Inspect the fuel hose for damage and fuel leakage If any defect are found the fuel hose must be replaced Replace the fuel hose every 4 years FUEL HOSE Inspect the exha...

Page 45: ...of front fork while moving the handle upward and downward Inspect whether the steering stem is well assembled while moving front fork upward downward and or forward backward FRONT FORK REAR SHOCK ABSORBER Check if the mirror shows the rear and or side views REAR VIEW MIRROR Check if the reflector is dusty or damaged REFLECTOR BATTERY Do not remove absolutely airtight cover as airtight type battery...

Page 46: ...lode if exposed to flames or sparks Keep the battery away from fires or sparks Never smoke when working near the battery When disconnecting the battery wire be sure to remove the negative battery wire first with the ignition switch OFF position then remove the positive battery wire When reinstalling the battery be sure to connect the positive battery wire first then connect the negative battery wi...

Page 47: ...fciency decline and sooty smoke black smoke This appearence occures at first to clean the air cleaner element and confirm CAUTION Never operate the engine without the element in position Operating the engine without the air cleaner element will increase engine wear Always be sure that the air cleaner element is in excellent operational condition The life of the engine depends largely on this singl...

Page 48: ...nd damage severely engine Be careful not to allow water to go into the element while washing CAUTION More frequent servicing may be performed on motorcycles that are used under severe conditions also clean the air cleaner element when replacing the oil to prevent damage of the engine CAUTION Remove the carbon deposits periodically from the spark plug with a piece of hard wire or pin SPARK PLUG PLU...

Page 49: ... Do not over torque or cross thread the spark plug or the aluminum threads of the cylinder head will be damaged Do not allow contaminants to enter the engine through the spark plug holes when the plug is removed The standard spark plug for this motorcycle has been carefully selected to meet the vast majority of all operational ranges If the spark plug color indicates that other than a standard spa...

Page 50: ...uddenly when you turn the throttle grip This can lead to loss of rider control Adjust the throttle cable play so that engine idle speed does not rise due to throttle grip movement WARNING At each maintenance interval adjust the clutch cable play by means of clutch cable adjuster The cable play should be 4 mm 0 16 in as measured at the clutch lever holder before the clutch begins to disengage CLUTC...

Page 51: ...ain look for the following Loose pins Damaged rollers Dry or rusted links Kinked or binding links Excessive wear Improper chain adjustment If you find something wrong with the drive chain condition or adjustment correct the problem if you know how If necessary consult your authorized Hyosung dealer Damage to the drive chain means that the sprockets may also be damaged Inspect the sprockets for the...

Page 52: ...t and left After aligning and adjusting the slack in the drive chain to 50 60 mm 1 97 2 36 in retighten the axle nut securely and perform a final inspection The drive chain for this motorcycle is made of the special material The chain should be replaced with a 428H 130 links for 428H 132 links for Use of another chain may lead to premature chain failure CAUTION The drive chain should be inspected ...

Page 53: ...osene Dispose of used kerosene properly If swallowed do induce vomiting Call a physician immediately WARNING Cleaning the chain with gasoline or other commercial cleaning solvents can damage your motorcycle These fluids can damage the chain Use only kerosene to clean the drive chain CAUTION 2 After thoroughly washing the chain and allowing it to dry then lubricate the links with Hyosung chain lube...

Page 54: ...e new position of barke pads Replenishing the master cylinder to considered normal periodic maintenance LOWER BRAKES Brake fluid may be harmful if swallowed or if it comes in contact with skin or eyes Contact your doctor immediately if brake fluid is swallowed and induce vomiting If brake fluid gets into the eyes or in contact with the skin flush thoroughly with plenty of water WARNING This motorc...

Page 55: ...art by your authorized Hyosung dealer for safety operating at high pressure CAUTION Riding with worn brake pads will reduce braking performance and will increase your chance of having accident Inspect brake pad wear before each use Ask your Hyosung dealer or qualified mechanic to replace brake pads if any pad is worn to the limit WARNING After replaced the front brake pads the brake lever pull and...

Page 56: ...otorcycle upright inspect the brake pad s wear condition If the brake pad s wear condition is good replenish with the proper brake fluid that meets Hyosung s requirements As the brake pads wear the fluid level will drop to compensate for the new position of barke pads Replenishing the master cylinder to considered normal periodic maintenance Brake fluid may be harmful if swallowed or if it comes i...

Page 57: ...o the grooved limit line If a pad is worn to the grooved limit line it must be replaced with a new one by your authorized Hyosung dealer or qualified service mechanic Inspect every day in the following point at the brake system Brake fluid leak of the rear brake system Leak or damage of the brake hose Operating of the brake pedal Wear of the rear brake pads Limit line The brake hose or the brake f...

Page 58: ...DOT4 5 Fasten the cap Do not spill any brake fluid on painted or plastic surfaces as it will damage the surface severely CAUTION REAR BRAKE LAMP SWITCH The rear brake lamp switch is located at right side of the engine Move the switch up or down to adjust it until the switch operates and turns on the brake lamp after the brake pedal begins to be depressed REAR BRAKE For REAR BRAKE ADJUSTMENT Adjust...

Page 59: ... engine Move the switch up or down to adjust it until the switch operates and turns on the brake lamp after the brake pedal begins to be depressed Riding with worn brake shoe will reduce braking performance and will increase your chance of having an accident Inspect brake shoe wear before each use Ask your Hyosung dealer or qualified mechanic to replace brake shoe if the shoes are worn to the limi...

Page 60: ...at all times Tire pressure should only be adjusted when the tire is cold If you see the problem with the tire adjust the pressure with the pressure gauge O OV VE ER R N NO OR RM MA AL L S SH HO OR RT T If there are some problems with the tire pressure or cracks and cuts it will decrease the riding stability and lead to flat tire CAUTION CRACKS AND CUTS Check if 1 there are visible cracks and cuts ...

Page 61: ...the tire wear indicator REAR AXLE NUT Inspect the rear axle shaft and jointing nut for loosening TIRE TREAD CONDITION Tire wear indicator Tire wear indicator mark SPOKE NIPPLE Inspect the spoke nipple for loosening and retighten the spoke nipple in case of loosening Spoke nipple tightening torque 0 25 0 30 kgf m 2 5 3 0 N m If the spoke nipple loose it will increase damage of the spoke and rim and...

Page 62: ...se plate lamp Head lamp 12V 60W 1 12V 55W 1 12V 5W 1 12V 21 5W 1 12V 10W 4 12V 5W 1 NAMES CAPACITY INSPECTION OF LAMPS Check if the head lamp position lamp tail lamp meter lamp and license plate lamp work well when the light switch is operated Check if the brake lamp work well when the front brake lever or rear brake pedal was squeezed or pressed Check if the turn signal lamp work well when the tu...

Page 63: ...the lamp of proper capacity CAUTION The use of a lamp other than rules may cause to occur the vehicle fire and to damage electric parts Surely use only the lamp of proper capacity CAUTION HEAD LAMP 1 Remove the rubber boot 2 Remove the socket in the lamp housing by pulling the socket 3 After removing the bulb at the socket replace the new bulb 4 To install the head lamp reverse the above sequence ...

Page 64: ... new lamp assemble the lens Overtightening the screws may cause the lens to crack CAUTION BRAKE TAIL LAMP 1 Remove the socket in the lamp housing by turning socket to the counter clockwise 2 While push in the bulb turn it to the counter clockwise and pull it out 3 To fit the replacement bulb push it in and turn it to the clockwise while pushing ...

Page 65: ...electrical system You should consult your Hyosung dealer or a qualified service mechanic immediately CAUTION Ignition System Check Remove a spark plug and reattach to the spark lead While holding the spark plug firmly against the crankcase of the engine push the starter switch with the ignition switch in the ON position the engine stop switch in the position the transmission in neutral and the clu...

Page 66: ... CAUTION If you don t plan on using your motorcycle for a long time it will need special servicing requiring appropriate materials equipment and skill For this reason Hyosung recommends that you trust this maintenance work to your dealer If you wish to service the machine for storage yourself follow the general guidelines below MOTORCYCLE Clean the entire motorcycle Place the motorcycle on a firm ...

Page 67: ...rforming its best Proper cleaning can also extend the life of your motorcycle It is important to clean and inspect your motorcycle after every ride if it is used in mud brush grass water salt water or very dusty conditions The build up of mud brush grass etc especially on the engine and exhaust system can reduce engine cooling conceal damage or increase wear of certain parts It is important to rem...

Page 68: ... the shoes and pads WARNING Use a garden hose at low pressure to remove the majority of dirt or other debris Hand wash your motorcycle with a mild soap or detergent and water Try to thoroughly remove all dirt and debris without excessive water pressure Cloth rags washing mitts or cleaning brushes can be used be careful with brushes as they may scratch plastic or painted surfaces Rinse the motorcyc...

Page 69: ...68 L A B E L 2 1 2 2 ...

Page 70: ...69 2 1 2 2 ...

Page 71: ... 425 mm 56 1 in 295 mm 11 6 in DIMENSIONS AND DRY MASS Type Number of cylinder Bore Stroke Piston displacement Carburetor Starter system Four stroke DOHC Air oilcooled 1 cylinder 57 mm 2 24 in 48 8 mm 1 92 in 124 5 7 6 in3 Piston valve ELECTRIC STARTER ENGINE Clutch Final reduction Drive chain Transmission Wet multi plate type 3 500 428H 130 links 1st 2 750 2nd 1 785 3rd 1 190 4th 1 045 5th 0 913 ...

Page 72: ... 62H Disk Disk 27 5 94 mm 3 70 in 2 75 21 45P 4 10 18M C 59P Drum CHASSIS Ignition type Ignition timing Spark plug Battery Fuse Head lamp License plate lamp Turn signal lamp Brake Tail lamp CDI type 6 B T D C at 1 900rpm CR8E 12V 6Ah MF 15A HI 12V 60W 1 LO 12V 55W 1 POSITION 12V 5W 1 12V 5W 1 12V 10W 4 12V 21 5W 1 ELECTRICAL Fuel tank Engine oil 8 0 ℓ 850 Replace 950 Oil filter replace 1 200 Overh...

Page 73: ...Prepared by 1st Ed AUG 2007 Printed in KOREA ...

Page 74: ...Part No 99011H75810 AUG 2007 Printed in KOREA 1st Ed ...

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