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2. Wind Turbine Assembly

Installation on site is simple, mainly including mounting blades on the hub, securing the hub to the turbine body, installing the nosecone on the blade
hub and mounting wind turbine on the pole.

Please install the whole turbine in accordance with the following instructions.

2.1

Mounting Blades on The Hub

①

Check if all components are in good condition.

The hub

②

, washer, bolt and locknut The blades.

③

④

Pass the hex bolts through from the P

⑤

lace blade, flat washer and locknut,

⑥

Assembled.

back side of the hub. and tighten the nut to 18N.m

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Summary of Contents for HY-1500

Page 1: ......

Page 2: ...pyright 2013 Guangzhou HY Energy Technology Co Ltd All rights reserved Trademarks All product font and company names mentioned in this manual may be trademarks or registered trademarks of their respective companies ...

Page 3: ... Co Ltd hereinafter HYE will not be liable for it This manual can help you better understand and properly use the HY series small wind turbine but any contents of hardware will not be included Concerning to the product configuration please refer to the related contract if any or the distributor Pictures in the manual are for reference only If any difference from objects please be subject to object...

Page 4: ...sure without any inflammables near the work environment 8 Please do not place the controller inverter and battery at damp rain vibration corrosion and strong electromagnetic interference environment the places in direct sunlight near heater or other heat sources are not allowed either 2 Selection and installation requirements of controller and inverter 1 Controller specification should be accordan...

Page 5: ...lies on our joined effort 1 All operations must a Follow instruction in this manual b Operated by specialize workers c Wrong operation might result in accident and injury to workers and equipments 2 Operating personnel must master a Equipment recognition b Correct equipment operation ability c Relevant safety knowledge In this manual WARNING Indicates risk of severe injury or death or possible sev...

Page 6: ...Generator and Tail Vane Assembly 13 2 3 Connecting lead wires to Wind Generator 14 2 4 Mounting Turbines on The Pole 15 2 5 Hub Blades and Generator Assembly 15 3 Tower Installation 17 3 1 Siting 17 3 2 Design Requirements 18 4 Wire Size Selection 22 5 Troubleshooting 23 5 1 Wind Turbine Troubleshooting 23 5 2 System Troubleshooting 25 6 Maintenance 27 Appendix 28 ...

Page 7: ...e caused by force majeure like lightning hurricane force winds flood earthquake etc 4 Damage caused by the use of any unauthorized controller inverter or tower not provided or confirmed by HYE Warranty Claim Procedures In order to get service under this warranty customer must provide HYE with following information for analysis 1 Serial number of wind turbine running time malfunction date 2 Detaile...

Page 8: ...no defected piece ship back to HYE but need replacement HYE will provide the part for free but shipping expense will be at buyer side Consequential Losses HYE is not responsible for any responsibility of consequential losses Consequential losses mean 1 Indirect unexpected or special losses or damages 2 Losses of margin or expected margin of products or any ways related with products ...

Page 9: ...9 Exploded View Parts List ...

Page 10: ...des 5 3 Generator 1 Socket head cap screw M8 45 4 Spring washer Ø8 4 4 1 5 Tail vane 1 Hex bolt M12 45 4 6 Nut M12 4 Spring washer Ø12 4 7 Flat washer Ø12 4 8 Hex bolt M8 45 15 9 Hub 1 Locknut M8 15 10 Flat washer Ø8 15 11 Nut M20 1 12 Cotter 1 ...

Page 11: ...peed 12m s Survival Wind Speed 50m s Rotor Diameter 2m Blades Quantity 5 Swept area 3 3m Noise Level 20 dB 5m behind turbine 5m s gusting Generator Type Three phase PMA Wind Turbine Type Upwind Tower connection Flange connection Temperature 40 C 60 C Strong wind protection mode electromagnetic brake blades aerodynamic brake Service life 20 years Net weight 35kg Gross weight 46kg Package size 112 7...

Page 12: ...e hub and mounting wind turbine on the pole Please install the whole turbine in accordance with the following instructions 2 1 Mounting Blades on The Hub Check if all components are in good condition The hub washer bolt and locknut The blades Pass the hex bolts through from the P lace blade flat washer and locknut Assembled back side of the hub and tighten the nut to 18N m ...

Page 13: ...d Tail Vane Assembly wind generator main body remove the dustproof pad the tail vane and accessories waterproof pad between tail and generator tighten the nut to 18N m Complete connection use M8 bolts to fix the tail vane ...

Page 14: ...nerator wind generator main body Unscrew cable cover Pass the wires through the cover Connect the three phase lead wires into Screw up the cable cover Screw up the waterproof cover the terminals make sure three phases are not short circuited ...

Page 15: ... flat washer spring washer and nut tighten the nut to 60N m 2 5 Hub Blades and Generator Assembly The nosecone and accessories Place the hub with blades onto the rotor shaft Fully tighten the nut to 290N m and spin it completely onto the turbine alternator shaft then place in sequence of flat washer spring washer and hex nut ...

Page 16: ... assembly separate the tails as shown edges of the blade hub Make sure all five edges of the nosecone snap over the edge of the blade hub After installation tug on the nosecone to make sure it is securely attached and turn the blades to make sure it is not rubbing against the front cover of the generator ...

Page 17: ...tallation is different and is often compromised among the tower height distance from the battery bank local zoning requirements and obstacles such as buildings and trees Following requirements should be followed The minimum recommended tower height is 20 ft 6 m on open ground or 20 ft 6 m above nearby obstructions refer to following figure Try to locate the wind turbine in the cleanest turbulent f...

Page 18: ...cation don t attempt to mount the turbine while blades are spinning Safety has precedence over efficiency WARNING Even if installing the turbine in a less windy location the three phase wires must be short circuited during installation to prevent the turbine from turning 3 2 Design Requirements The tower has a direct effect on the safety of the wind turbine HYE offers some tower choices for HY ser...

Page 19: ...t Minimum ODΦ76 thickness 5mm seamless pipe 100 Length L pipe length 150 150 Distance L blade tip to pole Pole Diameter D Self support same diameter Φ110 D Φ150 Self support taper shape Φ110 D upper diameter Φ150 Reinforcing rib 4 pcs Unit mm ...

Page 20: ... be concrete or solid wall 4 Try to install the turbine in an upwind direction position 5 The lowest point of the blade should be above the rooftop Dimension requirement 1 2 m distance from rotor centre to top of rooftop L 2 0 m 1 5 m distance from rotor centre to the first supporting point L 2 5 m 1 0 m distance between the two supporting points L 1 5 m Pole diameter Outer DiameterΦ76mm thickness...

Page 21: ...Dimension requirement Distance from rotor centre to roof top 4 m Supporting point should be 1 2 times of the rotor diameter Distance from blade tip to pole 180 mm Φ76mm Outer diameter Φ150 mm Angle steel or guyed fastening structure distance from rotor centre to roof top 1 5m 1 5m distance from rotor centre to the first supporting point 2 0 m 1 2m distance between the two supporting points 2 0m Po...

Page 22: ...lower To determine the wire size measuring the distance from the batteries to wind turbine is necessary be sure to include height of the tower Refer to the appropriate chart for your system voltage and select the wire size The following wire sizes provide maximum annual energy losses of 3 for most sites HY 1500 48V system Distance from wind generator to controller 0 10m 11 20m 21 30m 31 40m 41 50m...

Page 23: ...ened till problems solved to avoid personnel or machine damaged 5 1 2 Wind Turbine Insensitive to Adjust Rotor Direction 1 HYE wind turbine mainly adopts tail yawing to adjust the blades direction if it is not sensitive to adjust blades direction reasons may be the turbine alternator shaft is damaged or the tower is out of plumb 2 The tower flange is not matching with the flange on turbine which c...

Page 24: ... size which results in high pressure drop therefore selection of wire size should refer to 6 5 regulations and requirements 2 Check if the wind turbine three phrase output performs well check the voltage of each two of the output phases are balanced 3 Generator three phase output voltage is imbalanced Voltage unbalanced rate shall not exceed 10 same wind speed or rotational speed in accordance wit...

Page 25: ...ck whether the output of wind turbine is normal reference 5 1 4 check whether the rot ation speed of wind turbine is normal b The wind turbine DC output voltage is higher than battery s check whether the system wi ring is correct and each terminal wiring is well connected check whether the controller could rectify power normally refer to controller user manual c The type of battery and controller ...

Page 26: ...mal Troubleshooting wind turbine troubleshooting Reference 5 1 4 check whether the controller is damaged Reference controller user manual 6 Check whether the system wiring is correct note that electrodes should be connected in a right way the system will restore by automatically after reconnected 7 The wind turbine output characteristics and inverter does not match solutions replace wind turbine r...

Page 27: ...uch as typhoon in case of some unpredictable accidents happen The following situations need regular maintenance No Maintenance item After storm Every six months Every one year Every two years Every five years 1 check blades for chips or nicks 2 Check the blade bolts and the hub nut for tight 3 Check nosecone for cracks and proper fit 4 Wash off any built up dirt or debris from the blades 5 Check a...

Page 28: ... 10405 2004 Technical Condition for Foundation and Linkage of Off grid Wind Turbine Generator System NY T 1137 2006 Installation Specification of Small Wind Turbine Generator System Our HYE wind turbine belongs to Class III in accordance with wind turbine international grade please refer to following chart In order to be compatible with extreme load of international safety standard while calculati...

Page 29: ...matching components correct pole installation correct system cable connection these three factors we could control and we have to do them well However wind turbines are installed outdoors it is also close with natural environment situations in case of force majeure factors such as storm earthquake or attacked by hailstone dust wind turbines may be damaged ...

Page 30: ...30 Appendix II Source National Weather Service Portland http weather gov portland ...

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