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5. Combination Indoor and Outdoor Combustion Air: If

the required volume of indoor air exceeds the
available indoor air volume, outdoor air openings or
ducts may be used to supplement the available
indoor air provided:

a. The size and location of the indoor openings

comply with Subsection 3.

b. The outdoor openings are to be located in

accordance with Subsection 4.

c. The size of the outdoor openings are to be sized

as follows:

where:

Areq

 = minimum area of outdoor openings.

Afull

 = full size of outdoor openings calculated

            in accordance with Subsection 4.

Vavail

   =

available indoor air volume

Vreq

 = required indoor air volume

6. Engineered Installations: Engineered combustion air

installations shall provide an adequate supply of
combustion, ventilation, and dilution air and shall be
approved by the authority having jurisdiction.

7. Mechanical Combustion Air Supply:

a. In installations where all combustion air is

provided by a mechanical air supply system, the
combustion air shall be supplied from the
outdoors at the minimum rate of 0.35 ft

3

/min per

1000 Btu/hr (0.034 m

3

/min per 1000 W) of the

total rated input of all appliances in the space.

b. In installations where exhaust fans are installed,

additional air shall be provided to replace the
exhaust air.

c. Each of the appliances served shall be

interlocked to the mechanical air supply to
prevent main burner operation when the
mechanical air supply system is not in operation.

d. In buildings where the combustion air is provided

by the mechanical ventilation system, the system
shall provide the specified combustion air rate in
addition to the required ventilation air.

8. Louvers & Grills:

a. The required size of openings for combustion,

ventilation, and dilution air shall be based on the
net free area of each opening.

i.

Where the free area through a louver or grille
is known, it shall be used in calculating the
opening size required to provide the free area
specified.

ii. Where the free area through a louver or grille

is not known, it shall be assumed that wooden
louvers will have 25% free area and metal
louvers and grilles will have 75% free area.

iii. Nonmotorized dampers shall be fixed in the

open position.

b. Motorized dampers shall be interlocked with the

equipment so that they are proven in the full
open position prior to ignition and during
operation of the main burner.

i.

The interlock shall prevent the main burner
from igniting if the damper fails to open
during burner startup.

ii. The interlock shall shut down the burner if

the damper closes during burner operation. 

9. Combustion Air Ducts

a. Ducts shall be constructed of galvanized steel or

an equivalent corrosion- resistant material.

b. Ducts shall terminate in an unobstructed space,

allowing free movement of combustion air to the
appliances.

c. Ducts shall serve a single space.

d. Ducts shall not serve both upper and lower

combustion air openings where both such
openings are used. The separation between ducts
serving upper and lower combustion air openings
shall be maintained to the source of combustion
air.

e. Ducts shall not be screened where terminating in

an attic space.

f.

Horizontal upper combustion air ducts shall not
slope downward toward the source of the
combustion air.

g. The remaining space surrounding a chimney

liner, gas vent, special gas vent, or plastic piping
installed within a masonry, metal, or factory built
chimney shall not be used to supply combustion
air.

h. Combustion air intake openings located on the

exterior of buildings shall have the lowest side of
the combustion air intake opening at least 12
inches (305 mm) above grade.

F.    PLANNING THE LAYOUT

Prepare sketches and notes of the layout to minimize the
possibility of interferences with new or existing
equipment, piping, venting and wiring.

6

INSTALLATION AND OPERATING INSTRUCTIONS

      

Vavail

1 –

       

Vreq

Areq

Afull

x

[

[

Liquefied Petroleum (LP) is heavier than air and may
collect or “pool” in a low area in the event of a leak
from defective equipment. This gas may then ignite,
resulting in a fire or explosion. 

WARNING

Summary of Contents for VGX 288

Page 1: ...er resulting in possible severe personal injury death or substantial property damage The boiler can only be operated with a dust freeairsupply Followtheinstructionmanualprocedurestoductairtotheboilera...

Page 2: ...OLS CHECK 21 G CLEAN THE BOILER 21 H BOILER SHUT DOWN 22 9 MAINTENANCE 25 A GENERAL 26 B DAILY MAINTENANCE 26 C WEEKLY MAINTENANCE 26 D MONTHLY MAINTENANCE 26 E ANNUAL MAINTENANCE 26 F AS REQUIRED MAI...

Page 3: ...E CSD 1 Controls Safety Devices for Automatically Fired Boilers f ANSI NFPA 211 Chimneys Fireplaces vents and Solid Fuel Burning Appliances 3 Where required by the authority having jurisdiction the in...

Page 4: ...he minimum required volume of indoor air for appliances other than fan assisted and for the boiler shall be determined as follows where Iother Input of appliances other than fan assisted in Btu hr ACH...

Page 5: ...ucts each opening shall have a minimum free area of 1 in2 per 2000 Btu hr 22 cm2 per 2000 W of total rated input for all appliances in the space See Figure 1 5 b One Permanent Opening Method Provide o...

Page 6: ...area specified ii Where the free area through a louver or grille is not known it shall be assumed that wooden louvers will have 25 free area and metal louvers and grilles will have 75 free area iii N...

Page 7: ...1 4 per foot c Do not connect the vent for this boiler into any vent system which operates with positive pressure d The vent connector must be single wall steel or Type B double wall vent pipe The ve...

Page 8: ...nsafe condition Effectuer un contr le visuel du syst me d vacuation pour v rifier la taille et la pente horizontale et s assurer qu il n existe aucun blocage ou obstruction fuite corrosion ni tout aut...

Page 9: ...pareil qui demeure raccord au syst me commun sont ad quatement vacu s lorsque soumis au test d crit ci dessus remettre en place les portes fen tres portes int rieures ventilateurs aspirants registres...

Page 10: ...up in the steam header Figure 4 3 Steam Piping Single Supply Connection Use swing joints to attach to the header to avoid damage to the boiler due to thermal expansion and contraction of steam header...

Page 11: ...f Set Limit at 160 F to avoid steam generation during periods when only the domestic water is calling for heat 3 Install circulator and strainer in supply piping Install 11 INSTALLATION AND OPERATING...

Page 12: ...the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 5 kPa 5 FUEL...

Page 13: ...RIM 1 Safety Valve a Pipe the boiler safety valve provided into the 3 4 tapping on the left side of the boiler as shown in Figure 6 1 Be sure that the relief valve is sized in accordance with local co...

Page 14: ...Install the gauge glass provided into two 1 2 tappings on the right side of the boiler If a float type low water cut off is used it will be piped into these same fittings See Figure 6 3 and 6 4 for e...

Page 15: ...be connected to a separate permanently live electrical supply line with a fused disconnect switch B MOUNT REMAINING CONTROLS 1 Steam Boilers Mount the control transformer on the junction box as shown...

Page 16: ...unt the ignition module as shown in Figure 7 4 C INSTALL CONTROL WIRING 1 Wire the boiler according to the wiring diagram supplied with the boiler in the Control Envelope Figures 7 5 to 7 7 are provid...

Page 17: ...17 INSTALLATION AND OPERATING INSTRUCTIONS Figure 7 5 Steam Boiler Wiring Diagram for Models with Float Low Water Cut off...

Page 18: ...18 INSTALLATION AND OPERATING INSTRUCTIONS Figure 7 6 Steam Boiler Wiring Diagram for Models with Probe Low Water Cut off...

Page 19: ...19 INSTALLATION AND OPERATING INSTRUCTIONS Figure 7 7 Typical Steam Boiler Indirect Water Heater Wiring...

Page 20: ...ure Controls so they will call for heat c Check for a continuous spark at the electronic spark ignited pilot d The control will spark for 90 seconds trial for ignition then shut down for a 5 to 6 minu...

Page 21: ...udge or other impurities that may be in the system These substances can cause foaming and surging of the boiler water producing an unstable water line and water carryover to the system 3 Thread a 1 1...

Page 22: ...at the power cannot be turned on accidentally c Be certain that the boiler and system are refilled before returning to service Follow the Instructions in this manual and the Lighting Instructions to o...

Page 23: ...urn the gas control knob counterclockwise to ON 9 Replace control access panel if applicable 10 Turn on all electrical power to the appliance 11 Set thermostat or operating control to desired setting...

Page 24: ...24 INSTALLATION AND OPERATING INSTRUCTIONS Figure 8 3...

Page 25: ...ry Measures Provide adequate ventilation Wear a NIOSH MSHA approved respirator Wear long sleeved loose fitting clothing and gloves to prevent skin contact Wear eye goggles Minimize airborne dust prior...

Page 26: ...leaks in boiler and system piping 5 Smell around the appliance area for gas If you smell gas follow the To Turn Off Gas to Appliance procedure listed in the Lighting Operating Instructions in Section...

Page 27: ...blocked vent switch wiring harness to blocked vent switch k Re install burners 2 Inspect entire venting system for corrosion support and joint integrity Repair as necessary 3 Check the pilot and main...

Page 28: ...t Main Gas Pressure Regulator or Check Line Pressure Burner Ports Partially Closed Rust Dirt Lint etc Replace Burners or Clean Ports Insufficient Air for Combustion Check Size of Combustion Air Openin...

Page 29: ...causing water trap ping in return Remove Trap at Tank Install Drip Traps and Radiator Traps where Required Boiler feed pump or condensate pump feed rate too fast causing spraying into equalizer Throt...

Page 30: ...bove Table 10 1 cont d Boiler Troubleshooting Table 10 2 Capable Controls Series 5 Ignition Module Sequence of Operation and Error Codes Trial for Ignition 90 seconds 5 minute wait between trials for...

Page 31: ...OL GOES INTO LOCKOUT OR RETRY DELAY RESET THE CALL FOR HEAT CHECK CONTINUITY OF IGNITION CABLE AND GROUND WIRE CLEAN FLAME ROD CHECK ELECTRICAL CONNECTIONS BETWEEN FLAME ROD AND MODULE CHECK FOR CRACK...

Page 32: ...imensions and Tapping Locations Table 11 1 Tapping Sizes Functions Table 11 2 Dimensions Tap ID Size NPT Steam J 1 1 4 Skim Tapping K 1 Tank Supply Limit L 1 Tank Return M 3 4 Boiler Drain N 3 Supply...

Page 33: ...feet above sea level 2 Heating Capacity and Annual Fuel Utilization Efficiency AFUE ratings are based on U S Government tests Before purchasing this appliance read important information about its est...

Page 34: ...34 INSTALLATION AND OPERATING INSTRUCTIONS 12 REPAIR PARTS Figure 12 1 Note Remember to include boiler model number and serial number when ordering parts...

Page 35: ...50163 18 Gas Valve NAT 206 288 Honeywell VR8304M 4002 50589 Gas Valve NAT 88 177 Honeywell VR8204A 2001 50583 Gas Valve LP 206 288 Honeywell VR8304M 4010 50590 Gas Valve LP 88 177 Honeywell VR8204A 21...

Page 36: ...l or reinstallation of the Product or parts thereof c to any other cast iron parts of the boiler d to burners jackets controls and other auxiliary equipment furnished by the Manufacturer but manufactu...

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