HydroTherm MultiTemp MR Series Installation Manual And Replacement Parts List Download Page 8

MANUAL RESET HI-LIMIT

(1)

Locate in supply piping

downstream of connection of the last module.

LOW WATER CUTOFF

(1)

(Electronic type or float type)

Locate in supply header. Follow manufacturer’s installa-
tion instructions. If heating plant is to be installed above
level of radiation, a low water cut-off must be installed to
protect plant from dry fire.

CAUTION: To prevent accidental dry fire, do not
install isolation valves between low water cutoff and
the module.

CAUTION: Do not install any low water cut-off in a
location where water will not freely drain away from
the float or probe (i.e., in a pipe tree or loop) should
a low water condition develop in the module.

For electronic probes, vertical installation (where all
water can freely drain away from probe) is preferred over
horizontal. Do not install in small diameter pipe nipples or
bushings, as insufficient clearance to probe may result in
corrosion and/or erroneous readings.

SYSTEM PUMP

(1)

Locate in the heating plant supply pip-

ing, downstream of the modules. Follow manufacturer's
installation instructions.

CAUTION: HEATING PLANTS MUST NOT BE USED
WITHOUT FORCED SYSTEM CIRCULATION, AS
OVERHEATING/FAILURE OF CAST IRON SECTIONS
MAY RESULT.

MOTORIZED VALVE: Commonly used on combination
space/volume water heating systems to ensure a priority
for domestic hot water over space heating. Use a 2"
globe valve with motor for MC2 heat exchanger and a 2-
2/2" butterfly valve with motor and linkage for MC-3 & 4
heat exchangers. See Figure 3.5 for location and follow
manufacturer’s instructions.

FLOW CHECK VALVE (Optional): Important to control
direction of flow and prevent gravity circulation. Locate

where it cannot cause isolation of any particular loop or
zone from the main system. Follow manufacturer’s instal-
lation instructions.

MAKE-UP WATER METER (Optional): Will help deter-
mine total system water volume for purposes of water
treatment, and aid in the identification of a system leak.
Follow manufacturer’s installation instructions.

STRAINER (Optional): For retrofit or steam conversion
systems, basket-type strainer will trap loose system
scale. Locate in return water line. Follow manufacturer’s
installation instructions.

BACKFLOW PREVENTER (Optional): Used as a
means of isolation (space heating system from main
water supply) to safeguard against potential hazard of fill
valve connection allowing migration of water treatment
chemicals into potable water supply. Follow manufactur-
er’s installation instructions.

OTHER COMPONENTS: Install all other waterside com-
ponents such as shut-off valves, mixing valves, ther-
mometers and supply water temperature sensors; install
sensors or probes in a location that will sense supply
water temperature from all modules. Follow manufactur-
er's installation instructions.

8

STEP 4: HYDRONIC COMPONENTS (CONTINUED)

(1) For heating plants providing volume water heating only (instantaneous recovery or with storage tank), see Figures 3.6 and
3.7 on page 10 for installation guidelines

STEP 5: HYDROTESTING THE SYSTEM

It is recommended that hydrotesting of the entire heating
system be performed before installing jackets and con-
trols or wiring the system.

fill the entire system with

water. The assembled boiler shall be subjected to a
hydrostatic test pressure not less than 1-1/2 times the
maximum allowable working pressure. The required 
test shall not exceed the test pressure by more than PSI.

All fittings and components should then be inspected for
visible signs of leakage. If no pressure drop is detected
for a two-hour period while the system is under pressure,
the heating system may be considered water tight.

Summary of Contents for MultiTemp MR Series

Page 1: ...p 2 Arranging Heating Plant 5 Step 3 Setting Aligning Modules 5 SECTION 3 INSTALLING WATER PIPING Step 1 Planning Ahead 6 Step 2 MC Heat Exchangers 6 Step 3 Supply Return Headers 6 Step 4 Hydronic Com...

Page 2: ...sence of such requirements with the National Electrical Code NFPA 70 latest edition UL listed power limited circuit cable is almost universally approved for safety controls on heat ing equipment eithe...

Page 3: ...0V 60Hz Side 2 amps 24V 60Hz Side 1 0 amps Working Pressure 100 psi ASME Transformer Ratings MR MR P 120V 60Hz Side 3 amps 24V 60Hz Side 1 5 amps MR PV 9 1 2 9 1 2 13 SUPPLY CONNECTIONS FOR MR 360C 42...

Page 4: ...6 4 HOLLOW CLAY TILE TWO COURSES OPENINGS THRU BLOCKS IN TOP COURSE TO BE AT 90 ANGLE TO OPENINGS THRU BOTTOM COURSE 0 22 GAUGE SHEET METAL FLOOR 6 OVERHANG OF BLOCK AND SHEET METAL ALL AROUND SECTION...

Page 5: ...bustibles allow for servicing system installation connections 4 Make sure that any connecting breeching runs will not oppose or face each other but rather mix together in the same general direction sp...

Page 6: ...e anti freeze protection solution no an automotive type anti freeze as dam age to modules and other system components may result WATER TREATMENT A local water treatment company should be consulted t d...

Page 7: ...LL AFTER ASSEMBLING JACKET DRAIN VALVES One supplied for each module Install below return connection PRESSURE REDUCING FILL VALVE Follow manu facturer s installation instructions AIR SEPARATOR 1 Locat...

Page 8: ...p or zone from the main system Follow manufacturer s instal lation instructions MAKE UP WATER METER Optional Will help deter mine total system water volume for purposes of water treatment and aid in t...

Page 9: ...COIL COLD WATER TERMINAL IN THE COLD WATER LINE BEFORE ENTERING THE COIL To Potable Water System City Water Supply MIXING VALVE LOW WATER CUTOFF HEAT EXCHANGER MOTORIZED VALVE Service Hot Water Supply...

Page 10: ...TER CUTOFF MANUAL RESET HI LIMIT EXPANSION TANK NOTE VALVES H OPENED ON HEATING WITH C VALVES CLOSED REVERSE PROCEDURE ON COOLING EXP TANK VENT ROOM UNIT DRAIN CHILLER BOILER H C PUMP RELIEF VALVE FIL...

Page 11: ...SHEET METAL GAUGE FOR ROUND AND RECTANGULAR BREECHING SHEET METAL GAUGE 24 22 20 16 DIAMETER IN INCHES 6 TO 10 10 TO 12 14 TO 16 OVER 16 ROUND GREATER DIMENSION IN INCHES 10 TO 13 14 TO 18 19 TO 20 O...

Page 12: ...FT HOOD PLUG INTO MOLEX RECEPTACLE ON FRONT OF BOILER PLUG INTO MOLEX RECEPTACLE INSIDE DAMPER MOTOR VENT DAMPER WIRE HARNESS TOP VIEW ATTACH LOWER PORTION OF VENT DAMPER TO DRAFTHOOD WITH 1 2 OR SHOR...

Page 13: ...uld connect to the breeching with a straight 90 connection For improved flue gas flow vent connectors may be installed with a 45 rounded type elbow angled toward the chimney as shown on the far right...

Page 14: ...or rectangular breeching the larger di mension of the rectangle must be in the vertical position 4 ALL BREECHING RUNS MUST BE PITCHED 1 4 PER FOOT OF LENGTH UPWARDS TOWARD THE CHIMNEY 5 Where one bree...

Page 15: ...de panel in between jacket sets Fasten front and rear panels to remaining side panel s with screws provided When assembling the jacket overlap bends as shown 3 Install top panels starting with left to...

Page 16: ...use sizing guidelines rec ommended in Appendix B at the rear of this manual 2 Gas main from meter to gas headers must have a non restrictive lubricated plug valve installed close to the modules as wel...

Page 17: ...ally without protection of conduits or raceway For Canada installations must be in accordance with Standard C S A C22 1 Canadian Electrical Code Part 1 and Part 2 and or local codes Safety devices suc...

Page 18: ...18 FIGURE 7 3 WIRING DIAGRAM OPERATION SEQUENCE FOR BOILERS EQUIPPED WITH INTERMITTENT PILOT VENT DAMPER FIGURE 7 2 WIRING DIAGRAM OPERATION SEQUENCE FOR BOILERS EQUIPPED WITH INTERMITTENT PILOT...

Page 19: ...n each module s gas valve 7 Set operating control s to call for heat Follow direc tions in lighting instruction labels on front of module jack ets and light the boiler modules 8 Allow system water tem...

Page 20: ...nal manifold pressure setting vary more than 3 W C from factory set pressures If rated input cannot be obtained with regulator adjustment gas supply pres sure or orifice size may be the cause Consult...

Page 21: ...U CU FT 0 60 SG L P GAS 2500 BTU CU FT 1 5 SG TYPE OF GAS 3 5 10 0 R 180 MOD 37 52 R 210 MOD 33 51 R 250 MOD 33 51 R 300 MOD 31 49 FIGURE 8 3 ORIFICE DRILL SIZE 1 Shut off power supply and gas supply...

Page 22: ...required length is equal to or less than maximum length application is O K If required length exceeds maximum length then you would have to consider ap propriately dividing the heating plant or bank...

Page 23: ...ther important factor is draft loss equipment and breeching must be located as close as possible to the chimney to minimize draft loss Equipment located further away from the chimney will have greater...

Page 24: ...ficient for your application situation then you can easily calcu late the gas pipe diameter You need to know 1 Total Btuh input of all modules in the heating plant 2 Heating value Btu per cubic foot o...

Page 25: ...8 1 2 3 4 1 1 1 4 1 1 2 2 2 Determine total equivalent length of gas main Re member if exact number type of fittings are not known for initial determination only add 20 for fittings to the straight le...

Page 26: ...lated supply temperatures Level III control system includes the Model S step control and an outdoor thermostat As outdoor temperature drops below a present point the Model S step control is ener gized...

Page 27: ...uid filled bulb and comes with sunshield for mounting on a north wall where sun s effects are minimized control box can be mounted anywhere within the length of the capillary tube System J The basic c...

Page 28: ...24V TRANSFORMER LOW WATER CUTOFF GAS VALVE N 4 3 2 1 SUPPLY MANUAL RESET HI LIMIT TO CONTROL PANEL SUPPLY WATER TEMP SENSOR NOTE CONTROLS THERMOSTATS LOW WATER CUT OFFS AQUASTATS ARE RATED AT 8 AMP 1...

Page 29: ...WHEN CIRCUIT POWER EXCEEDS THIS CONTACTORS MUST BE USED 24V TRANSFORMER MUST HAVE 60VA MINIMUM RATING OUTDOOR TEMP SENSOR FIGURE C5 EXAMPLE OF LEVEL I CONTROL FOR COMBINATION SPACE SERVICE WATER HEAT...

Page 30: ...LY WATER TEMP SENSOR N H3A 2 1 2 1 NO NC COM 3 2 MOTOR VALVE 115 24V TRANSFORMER N H2A 115 24V TRANSFORMER GATE VALVE 2 H2A N NO C IN COM COM 24 VAC AA HEAT STARTER 240 VAC COM 120 VAC Y TRANSFORMER A...

Page 31: ...TEM RETURNS TO STANDBY WITH DAMPER CLOSED 42 5727 Rev 3 APPENDIX D FIELD INSTALLATION OF VENT DAMPER ON MR BOILER WITH STANDING PILOT USING KIT BM 9168 31 1 Install vent damper per page 12 2 To wire t...

Page 32: ...ated BM 3335 1 1 1 1 11 Base Door Insulated BM 3336 1 1 1 1 12 Bracket Manifold L H 55 1606 1 1 1 1 13 Bracket Manifold R H 55 1607 1 1 1 1 14 Bracket Burner 55 1030 1 1 Bracket Burner 55 1031 1 1 15...

Page 33: ...Indicator For 50 R V 20 1003 1 1 1 1 Temp Press Indicator For 75 100 R V 20 1011 1 1 1 1 29 Grid Ass y BM 9614 1 Grid Ass y BM 9615 1 Grid Ass y BM 9616 1 Grid 03 2206 1 1 30 Dome 7 01 2104 1 1 Dome...

Page 34: ......

Page 35: ...1 Stiffening Channel 03 1060 7S 2 03 1060 7S 3 ADDITIONAL COMPONENTS FOR VENT DAMPER For use with Intermittent Pilot Only REF NUMBER REQUIRED PER BOILER NO NAME OF PART PART NO R 180C R 210C R 250C R...

Page 36: ...260 NORTH ELM ST WESTFIELD MA 01085 413 564 5515 FAX 413 568 9613 5211 CREEKBANK ROAD MISSISSAUGA ONTARIO L4W 1R3 905 625 2991 FAX 905 625 6610...

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