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Hydronic P820 Installation, Use And Maintenance Manual Download Page 12

Hydronic Air Driven Pumps & Intensifiers 

820 Installation, Use and Maintenance Booklet 

            1-4-2021 

 

Page 12 

 

ITEM 

SEAL 

KIT 

PART NUMBER 

CODE 

QTY 

DESCRIPTION 

1 

  

S820-XX-N-18 

5.068.0045 

1 

 PNEUMATIC PISTON P820 - ø 130  

2 

 *  

S820-XX-N-100 

3.051.0077 

2 

 O-RING 2-247/4462 

3 

 *  

S820-XX-N-16 

3.051.0076 

2 

 RING  

4 

  

S820-XX-N-17 

3.045.0204 

1 

 SELF-LOCKING NUT  

5 

  

S820-5/10-N-31 

5.064.0028 

1 

 SPRING P820-5-10  

5 

  

S820-20/30/40-N-31 

5.064.0029 

1 

 SPRING P820-20-30-40  

6 

 *  

S820-XX-N-15 

3.051.0075 

2 

 O-RING 2-49/2500  

7 

  

S820-XX-N-20 

5.084.0002 

2 

 PLUG  

8 

 *  

S820-XX-N-21 

3.051.0083 

2 

 O-RING 2-10/205  

9 

  

S820-XX-N-9 

5.086.0006 

1 

 FRONT HEAD PUMP  

10 

  

S820-XX-N-105 

3.072.0104 

12 

 SPRING WASHER - ø 8  

11 

  

S820-XX-N-26 

3.094.0208 

6 

 SCREW M8x30 - UNI5739  

12 

  

S820-XX-N-47 

3.070.0006 

1 

 CONNECTOR BSP 1/4''x12  

13 

  

S820-XX-N-36 

5.066.0011 

1 

 VALVE SUCTION BOLT  

14 

  

S820-XX-N-39 

5.064.0030 

1 

 SUCTION SPRING  

15 

  

S820-XX-N-41 

3.006.0006 

2 

 SEMICONE  

16 

  

S820-XX-N-40 

5.013.0008 

1 

 SUCTION CENTERING - P820  

18 

  

S820-XX-N-19 

5.018.0030 

1 

 JACKET P820  

20 

  

S820-XX-N-108 

3.094.0404 

1 

 GRAIN M8x30 -UNI5927  

21 

  

S820-XX-N-102 

3.031.0016 

1 

 LOCK NUT  

22 

  

A820-XX-N-STF 

5.042.0002 

1 

 FLANGE  

23 

 *  

2-163 

3.051.0078 

1 

 O-RING 2-162/3575  

24 

  

C00500-013 

3.094.0008 

4 

 SCREW M6x16 - UNI5931  

25 

  

S820-XX-N-43 

3.045.0212 

1 

 RING NUT M40x1,5  

26 

  

- 

- 

1 

 MANIFOLD WILL VARY DEPENDING ON OPTIONS  

27 

 *  

C02500-014 

3.051.0109 

2 

 O-RING 2-14/2050  

28 

  

C00590-088 

3.094.0010 

2 

 SCREW M8x50 - UNI5931  

29 

  

S820-XX-N-29 

3.094.0207 

5 

 SCREW M8x25 - UNI5739  

30 

 *  

S820-5/10-N-34 

3.052.0010 

1 

 DOWTY ø 30 P820-5-10  

30 

  

S820-20/30/40-N-34 

3.052.0003 

1 

 DOWTY 3/8'' BSP P820-20-30-40  

31 

  

S820-5/10-N-35 

5.094.0303 

1 

 SCREW VALVE SEAT P820-5-10  

31 

  

S820-20/30/40-N-35 

5.094.0302 

1 

 SCREW VALVE SEAT P820-20-30-40  

32 

  

S820-5/10-N-33 

3.076.0006 

1 

 BALL ø18,25 P820-5-10  

32 

  

S820-20/30/40-N-33 

3.076.0002 

1 

 BALL ø10 P820-20-30-40  

33 

  

S820-5/10-N-32 

5.046.0007 

1 

 CENTERING P820-5-10  

33 

  

S820-20/30/40-N-32 

5.046.0006 

1 

 CENTERING P820-20-30-40  

34 

  

S820-5/10-N-38 

5.028.0032 

1 

 SUCTION BODY VALVE P820-5-10  

34 

  

S820-20/30/40-N-38 

5.028.0031 

1 

 SUCTION BODY VALVE P820-20-30-40  

35 

 *  

S820-5/10-N-37 

3.051.0127 

1 

 O-RING 2-235/4312 P820-5-10  

35 

 *  

S820-20/30/40-N-37 

3.051.0055 

1 

 O-RING 2-223/4162 P820-20-30-40  

36 

  

S820-5-N-29 

5.068.0049 

1 

 HYDRAULIC PISTON P820-5  

36 

  

S820-10-N-29 

5.068.0048 

1 

 HYDRAULIC PISTON P820-10  

Summary of Contents for P820

Page 1: ...Manual Contents Introduction Guarantee and Identification Plate Description Startup Procedures Description of Working Parts Storage and Disposal Fault Finding Maintenance and Weights Spare Parts Hydronic Corporation 2034 Fruit St Algonac MI 48001 United States of America 810 794 4935 www hydroniccorp com ...

Page 2: ...fy the pump model and serial number this will help us to respond quickly and effectively Guarantee Hydronic pumps are guaranteed both for the quality of materials used and for overall design The warranty runs for six months of normal use at eight hours per day and five days per week The warranty itself does not cover seals or defects arising out of operating with unsuitable fluids or at pressures ...

Page 3: ...s 820 Installation Use and Maintenance Booklet 1 4 2021 Page 3 Identification Plate 1 Pump model and intensification ratio 2 Serial number pump 3 Maximum air pressure 4 Maximum working oil pressure allowed 5 Year of construction 1 2 3 4 5 ...

Page 4: ...ed 1 2 should be used if the pump is to be run at higher speeds for greater flows It is advisable to use or maintain Hydraulic oil having viscosity of 150 to 250 SSU Oil temperature 32º F to 150º F Air temperature 40º F to 100º F Room temperature 40º F to 100º F Obstructive icing of the silencer may occur under certain temperature humidity conditions This can be remedied by the addition of antifre...

Page 5: ...rom 30 psi to 100 psi the maximum hydraulic pressure can be adjusted by the ratio of the pump used As the hydraulic load of the circuit increases and the oil pressure rises the pump will slow down and eventually stop In this way the maximum load of the circuit will be maintained without air consumption Storage If the pump is to be kept out of use for a long period clean the pump in general and dra...

Page 6: ...mps Intensifiers 820 Installation Use and Maintenance Booklet 1 4 2021 Page 6 Description of the standard pump components A Air valve B Oil outlet 8 SAE C Oil return 8 SAE D Oil filler plug E Oil level sight glass A B C D E ...

Page 7: ... until primed and oil comes through to the oil output port Now shut off the air supply to the pump and securely connect the hydraulic circuit Switch on the air supply again and allow the pump to run in order to bleed any air out of the hydraulic circuit Pump features Standard manifolds and subplates are available with various configurations of SAE threaded ports for output and return as well as D0...

Page 8: ...regulator dismantle and clean filter 2 Pump loses air from 2 1 Worn valve or seal 2 1 Replace seal or valve silencer when stalled 3 Excess oil leakage 3 1 Worn hydraulic seal 3 1 Replace seal from air silencer 4 Pump cycles without 4 1 Blocked oil intake 4 1 Clean out filter pumping oil 4 2 Bad connection 4 2 Check for bad connections on suction line or air leaks on suction line 5 Pump functions b...

Page 9: ...es protection of the product Unpacking On receipt of the product open the packaging and remove the pump Take care not to damage any part of the pump Make an initial check on the pump for damage in transit In case of damage or if in doubt do not use the pump and contact Hydronic Corporation or your distributor The packaging plastic bags expanded polystyrene nails screws wood etc must not be left wi...

Page 10: ...en on the nameplate D The part numbers E The quantity required F The name of the part All this data is given in the parts list A clear and correct statement of this data will allow our after sales service to respond quickly and appropriately Every spare part must be replaced by professionally qualified staff The manufacturer declines all responsibility for malfunctions or accidents deriving from a...

Page 11: ...Hydronic Air Driven Pumps Intensifiers 820 Installation Use and Maintenance Booklet 1 4 2021 Page 11 Pump Exploded View ...

Page 12: ...27 21 S820 XX N 102 3 031 0016 1 LOCK NUT 22 A820 XX N STF 5 042 0002 1 FLANGE 23 2 163 3 051 0078 1 O RING 2 162 3575 24 C00500 013 3 094 0008 4 SCREW M6x16 UNI5931 25 S820 XX N 43 3 045 0212 1 RING NUT M40x1 5 26 1 MANIFOLD WILL VARY DEPENDING ON OPTIONS 27 C02500 014 3 051 0109 2 O RING 2 14 2050 28 C00590 088 3 094 0010 2 SCREW M8x50 UNI5931 29 S820 XX N 29 3 094 0207 5 SCREW M8x25 UNI5739 30 ...

Page 13: ...8 6187 P820 10 INCLUDED WITH S820 10 N 23 39 3 051 0014 2 O RING 2 217 4118 P820 20 INCLUDED WITH S820 20 N 23 39 3 051 0057 2 O RING 2 214 4100 P820 30 INCLUDED WITH S820 30 N 23 39 3 051 0010 2 O RING 2 212 4087 P820 40 INCLUDED WITH S820 40 N 23 40 S820 5 N 30 3 051 0096 2 PISTON SEAL P820 5 40 S820 10 N 30 3 051 0094 2 PISTON SEAL P820 10 40 S820 20 N 30 3 051 0092 2 PISTON SEAL P820 20 40 S82...

Page 14: ...CER 1 2 50 S820 XX N 139 3 070 0068 1 SILENCER 1 2 51 S820 XX N 140 3 070 0028 2 PLUG MALE 1 4 52 A820 XX N 50 5 090 0025 1 SUCTION PIPE 53 A820 XX N 49 5 090 0024 1 DISCHARGE OIL PIPE 54 C02500 260 3 051 0237 1 O RING 2 260 4650 Seal Kits ITEM CODE CODE QTY DESCRIPTION S820 5 N SK 3 054 0028 1 S820 5 SEAL KIT S820 10 N SK 3 054 0029 1 S820 10 SEAL KIT S820 20 N SK 3 054 0030 1 S820 20 SEAL KIT S8...

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