Hydromatic JB-1 Installation And Service Manual Download Page 6

6

Troubleshooting information for
pump only. For other questions 
or problems,

please contact 

your authorized Hydromatic
service center.

Servicing should be performed
only by an authorized Hydromatic
service center.

WARNING: Always disconnect
the pump from power source
before handling or making any
adjustments. Always wear 
rubber boots when there is
water on the floor and you must
unplug the pump or make 
any adjustments.

NOTE:

Automatic thermal

overload protects the 
sealed-in-oil motor. Running
dry may overheat the motor and
activate the overload protector
until the motor cools.

Pump does not run or 
just hums.

1. Line circuit breaker may be

off, blown or loose.

2. Water level in sump may 

be too low to activate 
automatic float. 

3. Power cord plug may not be

making contact in receptacle.

4. If all symptoms check OK,

motor winding may be 
open; take to authorized
service center or distributor for
check.

Pump runs but does not deliver
water, or small amount of water.

1. Check valve may be installed

backward. Arrow on valve
points in direction of flow.

2. Discharge gate valve, if used,

may be closed.

3. Pump may be air locked. Start

and stop several times by
plugging and unplugging cord.
Check vent hole in pump case
for plugging.

Hydromatic pumps have a small
air vent hole in the impeller cavity
to let out trapped air. If this hole
becomes plugged, pump may air
lock. To break the air lock, use a
small screwdriver to clear hole in
the impeller cavity.

As a secondary precaution in
installations of this type — 1⁄16"
hole should be drilled in the
discharge pipe below the check
valve. The check valve should be
12 to 18 inches above pump
discharge. Do not put check valve
directly into pump discharge
opening.

NOTE: In sumps where the
pump is operating daily, air
locking rarely occurs.

4. Pump head may be too high.

Pump cannot deliver water
over 21.0' vertical lift.
Horizontal distance does not
affect pumping, except for
friction loss through the pipe.

5. Inlet in pump base may be

clogged.  Remove pump and
clean out openings.

6. Impeller or volute openings

may be plugged or partially
plugged.  Remove pump and
clean out.

7. Pump impeller may be

partially clogged causing
motor to run slow, resulting in
motor overload. Clear
impeller.

Fuse blows or circuit breaker
trips when pump starts.

1. Inlet in pump base may be

clogged.  Remove pump and
clean out openings.

2. Impeller or volute openings

may be plugged or partially
plugged.  Remove pump and
clean out.

3. Pump impeller may be

partially clogged causing
motor to run slow, resulting in
motor overload. Clear
impeller.

4. Fuse size or circuit breaker is

too small.

5. Defective motor stator: return

to authorized Hydromatic
service center or distributor 
for verification.

Motor runs for short time 
then stops. Then after short
period starts again. Indicates
tripping overload caused by
symptom shown.

1. Inlet in pump base may be

clogged.  Remove pump and
clean out openings.

2. Impeller or volute openings

may be plugged or partially
plugged.  Remove pump and
clean out.

3. Pump impeller may be

partially clogged causing
motor to run slow, resulting in
motor overload. Clear impeller.

4. Defective motor stator; return

to authorized Hydromatic
service center or distributor.

Pump
Troubleshooting

Summary of Contents for JB-1

Page 1: ... Pump Package JB 1 System NOTE To the installer Please make sure you provide this manual to the owner of the pumping equipment or to the responsible party who maintains the system Pump Installation and Service Manual ...

Page 2: ...tion provided with this product Familiarize yourself with specific details regarding installation and use before attempting the installation 3 Make certain that the ground fault interrupter protected receptacle or control box is within reach of the pump s power cord Use of extension cords that are too long or too light do not deliver sufficient voltage to the pump motor They could also present a s...

Page 3: ...discharge and vent lines Make the necessary measurements and determine the necessary fittings and piping that are required Be sure to observe all local plumbing codes 4 Install the long bolts and nuts Fig 3 Item 3 that are used to fasten the toilet to the tank or subfloor NOTE A standard floor flange is not required The position of the toilet must be determined to allow the longer bolts to be inse...

Page 4: ...he tank to a depth of approximately 4 This can be checked with the tape measure through the opening where toilet is to be installed Plug in the pump The pump will turn on before the water level reaches 4 1 2 CAUTION Unplug the pump before adjusting the switch If the pump does not turn on before 4 1 2 slide the upper rubber stop down the float rod and retest If the pump starts before 3 1 4 slide th...

Page 5: ...5 Figure 1 END VIEW SIDE VIEW Pump Warning Figure 2 ...

Page 6: ...1 16 hole should be drilled in the discharge pipe below the check valve The check valve should be 12 to 18 inches above pump discharge Do not put check valve directly into pump discharge opening NOTE In sumps where the pump is operating daily air locking rarely occurs 4 Pump head may be too high Pump cannot deliver water over 21 0 vertical lift Horizontal distance does not affect pumping except fo...

Page 7: ...eck Valve 1 5 Wax Ring Retail Boxed 1 6 1 2 Foam Gasket Material 1 7 2 Adapt A Flex Pipe Grommet 2 8 Adapt A Flex Pipe Grommet for Cords 1 9 2 x 32 Long Schedule 40 PVC with 2 NPT Male Adapter 1 Figure 3 Installation Hardware Kit Capacity U S G P M Liters Second 0 20 40 60 80 0 1 2 5 HEAD FEET HEAD METERS 10 15 25 20 3 4 8 7 4 10 HP 5 3 4 0 2 SKV40 CURVE ...

Page 8: ...disposition Any transportation charges involved in such disposition shall be for the Buyer s account The Buyer s exclusive and sole remedy on account or in respect of the furnishing of material that does not conform to this contract or to this written warranty shall be to secure replacement thereof as aforesaid Hydromatic shall not in any event be liable for the cost of any labor expended on any s...

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