Hydrolevel Company FUEL SMART HydroStat 3200-Plus Installation Instructions & Operating Manual Download Page 9

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TEMP 

ACTIVE

Indicates that the Fuel Smart

HydroStat control is powered and that the temperature
function is active.

 

TEMP 

HI TEMP

Illuminates when the boiler water

temperature reaches the high limit setting. It will remain lit
until the water temperature falls 10°. The Fuel Smart
HydroStat prevents burner operation while this LED is on.
See Differential explanation on page 6.

 

LWCO 

ACTIVE

Indicates that the low water cut-off

(LWCO) function of the Fuel Smart HydroStat is active. When
the control is installed with a Hydrolevel Electro-Well, this
LED will be on at all times when the control is powered.

IMPORTANT: 

If the control is installed with a well other than

the Electro-Well, this LED will not illuminate indicating that
the control is not providing low water cut-off functionality.

 

LWCO 

LOW WATER   

Indicates that the boiler is in a

low water condition. The HydroStat control will prevent burner
operation during this condition. If the LOW WATER light is
blinking, the control has been programmed to provide lock-
out protection in the event a low water condition is detected
(see Manual Reset Low Water Cut-Off on page 8). Pressing
the TEST/SETTINGS button will reset the control.

IMPORTANT: 

The system must be checked by a qualified

heating professional prior to resuming operation. 

WARNING: ALLOW THE BOILER TO FULLY COOL 
BEFORE ADDING WATER.

 

ECONOMY 

ACTIVE

Indicates that the Thermal

Targeting function is active and the Fuel Smart HydroStat will
reduce boiler temperature to conserve fuel. The Economy
feature is activated using the ECONOMY dial. (See “How
Thermal Targeting Works” on page 7 for more information).  

 

ECONOMY 

TARGET

When the Economy feature is

active, the Fuel Smart HydroStat continually sets target
temperatures below the high limit setting to maximize fuel
efficiency. When the boiler water reaches the target
temperature, the LED illuminates and the burner will shut
down. The boiler water will continue to circulate and heat the
house as long as the thermostat call continues. The LED will
stay lit until the boiler temperature drops below the differential
set point at which point the boiler will be allowed to fire again.
See Differential explanation on page 6.

NOTE: 

This LED illuminates regularly during normal boiler

operation.

 

TEST/SETTINGS

Button

To Test Low Water Cut-Off:

Press and hold the Test/

Settings button for 5 seconds. The display will read LCO. 

LWCO TEST    

00

The red Low Water light should illuminate and the burner
circuit (B1 and B2) should de-energize. 

NOTE: 

The control

must be installed with a Hydrolevel Electro-Well for low water
cut-off functionality (see page 2 for more details).

To View Current Settings: 

Press and release the

Test/Settings Button in short intervals to sequentially display
the following settings:

HIGH LIMIT SETTING

00

LOW LIMIT SETTING

00

ECONOMY SETTING

000

CURRENT TARGET TEMPERATURE

The display will return to boiler temperature (default) if

Test/Settings Button in not pressed for 5 seconds.

 

DAMPER POWER

LED 

Indicates the control is energizing the vent damper. For
applications where the vent damper is not plugged into the
HydroStat, the LED indicates that the burner circuit (B1 - B2)
is powered.

If this LED is on and the burner is not firing:

1. Make sure the plug connection (or jumper, on boilers

where vent damper plug is not used) is secure.

2. Make sure that the plug connection at the vent damper end

is secure and oriented correctly.

3. Make sure damper motor turns

4. Verify the damper end switch has closed

Carbon Monoxide Hazard:

If the burner fires

when the vent damper is not fully opened or there is any
other  blockage  in  the  flue,  dangerous  flue  products,
such  as  carbon  monoxide,  will  escape  into  the  living
space causing severe personal injury or death. The flue
as well as the vent damper must be checked for proper
operation before allowing the system to operate.

LED LEGEND and TEST/SETTINGS BUTTON

DANGER

Summary of Contents for FUEL SMART HydroStat 3200-Plus

Page 1: ...Hydrolevel OS 100 Outdoor Sensor Kit sold separately for out door reset and warm weather shut down functionality INSTALLATION INSTRUCTIONS and OPERATING MANUAL Saves Fuel Features Thermal Targeting te...

Page 2: ...circuit to B1 B2 B2 is common STEP 4 Connect the thermostat to T TV STEP 5 If the boiler is equipped with a plug in style vent damper unplug the factory installed jumper from the recepta cle on the ci...

Page 3: ...s must not exceed 1 2 amps 30 VA Connect zone valve end switch to T TV as shown below STEP 6 For Systems with Indirect Water Heaters When installing with an indirect water heater the signal from the i...

Page 4: ...zone house turn the dial to 2 or 1 Conversely if the boiler provides adequate heat added fuel savings can be achieved by selecting a higher setting example 4 or 5 If the heating and indirect water hea...

Page 5: ...time to satisfy the heat load NOTE Smart DHW Priority During a call from an indirect water heater the control will de energize the circulator contacts C1 C2 to heat only the indirect tank ensuring an...

Page 6: ...Turn the HI TEMP dial to select feature 2 3 Push the Test Settings Button to c for Celsius or F for Fahrenheit 4 Reset LO TEMP and HI TEMP settings to desired temperatures see page 4 Manual Reset Low...

Page 7: ...desired temperatures see page 4 Setting the Well Type Electro Well vs Standard Immersion Well When used to replace older temperature only controls the HydroStat can be installed on the existing well...

Page 8: ...n the display as Pro 2 Turn the HI TEMP dial to select feature dEf 3 Push the Test Settings Button toY to reset all features to the default settings 4 Reset LO TEMP and HI TEMP settings to desired tem...

Page 9: ...e the LED illuminates and the burner will shut down The boiler water will continue to circulate and heat the house as long as the thermostat call continues The LED will stay lit until the boiler tempe...

Page 10: ...with the inside of the well tube Check that the well does not have excessive build up of heat transfer grease that may interfere with the clip contacting the well 2 Remove well and examine for excessi...

Page 11: ...erve fuel see How Thermal Targeting Works on page 5 The burner will not fire until the boiler temperature drops to the automatically calculated Target Temp Differential YES NO Is the Green LED TEMP AC...

Page 12: ...should never fire when red or yellow LED is lit Is either Yellow LED On The Control has Reached Target or High Limit Temperature The Control is Operating Normally The Control is Operating Normally Th...

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