Hydrolevel Company FUEL SMART HydroStat 3200-Plus Installation Instructions & Operating Manual Download Page 7

7

OPTIONAL FEATURES continued

Circulator Activation Options

When in the default mode, the HydroStat activates the circulator (

C1/C2

contacts) on calls to 

T/TV.

The control can be pro-

grammed to activate the circulator on calls to 

I1/I2

in place of, or in addition to, calls to 

T/TV. 

To change how the Circulator is activated

1. Turn the LO TEMP dial to access the Program Mode – indicated in the display as 

Pro

2. Turn the HI TEMP dial to select feature 

4

3. Push the Test/Settings Button to select between the following options:

A

- Circulator on 

T/TV

call only

b

- Circulator on 

I1/I2

call only

C

- Circulator on both 

T/TV

I1/I2

calls

4. Reset LO TEMP and HI TEMP settings to desired temperatures (see page 4)

Circulator Hold Off (Enhanced Condensing Protection)

To reduce the potential for condensing, on a call for heat the control will allow the boiler to heat to 125°F prior to energizing the
circulator. Once energized, the circulator will remain on for the duration of the heating call unless the boiler temperature drops
below 115°F. If this occurs, the circulator will re-energize when the boiler returns to 125°F. Circulator Hold Off will expire after 15
minutes.

To activate Circulator Hold Off

1. Turn the LO TEMP dial to access the Program Mode – indicated in the display as 

Pro

2. Turn the HI TEMP dial to select feature 

5

3. Push the Test/Settings Button to turn Circulator Hold Off

on

or

OFF

4. Reset LO TEMP and HI TEMP settings to desired temperatures (see page 4)

Setting the Well Type

(Electro-Well vs. Standard Immersion Well)

When used to replace older temperature-only controls, the HydroStat can be installed on the existing well. (The Hydrolevel
Electro-Well is required to activate low water cut-off operation – see page 2 for details). Older wells may contain hardened heat
transfer grease or other contaminants that could interfere with metal-to-metal continuity between the sensor head and the inside
of the well. Insufficient contact could lead to false low water conditions and burner shut downs. Setting the well type to Standard
Well prevents the possibility of this occurring.

To change the well type

1. Turn the LO TEMP dial to access the Program Mode – indicated in the display as 

Pro

2. Turn the HI TEMP dial to select feature 

8

3. Push the Test/Settings Button to select 

A

for Electro-Well or 

b

for Standard Well. 

NOTE: To ensure that the low water cut-off is always active when the control is installed on an Electro-Well, setting 

b

will ONLY be available

when installed on a standard well. The Hydrostat sensor checks to determine if a standard well is used by looking for low resistance to ground,
a condition that can only exist with a standard well. If you are installing on a standard well and either Low Water LED’s are on, setting 

b

will not

be available. Check to see if the inside of the well tube is badly oxidized or contaminated with heat transfer grease. It may be necessary to
clean the well to allow for setting 

b

to be selected (See Troubleshooting Guide on page 10 for more information).

RESTORING FACTORY DEFAULT SETTINGS ON NEXT PAGE

Summary of Contents for FUEL SMART HydroStat 3200-Plus

Page 1: ...Hydrolevel OS 100 Outdoor Sensor Kit sold separately for out door reset and warm weather shut down functionality INSTALLATION INSTRUCTIONS and OPERATING MANUAL Saves Fuel Features Thermal Targeting te...

Page 2: ...circuit to B1 B2 B2 is common STEP 4 Connect the thermostat to T TV STEP 5 If the boiler is equipped with a plug in style vent damper unplug the factory installed jumper from the recepta cle on the ci...

Page 3: ...s must not exceed 1 2 amps 30 VA Connect zone valve end switch to T TV as shown below STEP 6 For Systems with Indirect Water Heaters When installing with an indirect water heater the signal from the i...

Page 4: ...zone house turn the dial to 2 or 1 Conversely if the boiler provides adequate heat added fuel savings can be achieved by selecting a higher setting example 4 or 5 If the heating and indirect water hea...

Page 5: ...time to satisfy the heat load NOTE Smart DHW Priority During a call from an indirect water heater the control will de energize the circulator contacts C1 C2 to heat only the indirect tank ensuring an...

Page 6: ...Turn the HI TEMP dial to select feature 2 3 Push the Test Settings Button to c for Celsius or F for Fahrenheit 4 Reset LO TEMP and HI TEMP settings to desired temperatures see page 4 Manual Reset Low...

Page 7: ...desired temperatures see page 4 Setting the Well Type Electro Well vs Standard Immersion Well When used to replace older temperature only controls the HydroStat can be installed on the existing well...

Page 8: ...n the display as Pro 2 Turn the HI TEMP dial to select feature dEf 3 Push the Test Settings Button toY to reset all features to the default settings 4 Reset LO TEMP and HI TEMP settings to desired tem...

Page 9: ...e the LED illuminates and the burner will shut down The boiler water will continue to circulate and heat the house as long as the thermostat call continues The LED will stay lit until the boiler tempe...

Page 10: ...with the inside of the well tube Check that the well does not have excessive build up of heat transfer grease that may interfere with the clip contacting the well 2 Remove well and examine for excessi...

Page 11: ...erve fuel see How Thermal Targeting Works on page 5 The burner will not fire until the boiler temperature drops to the automatically calculated Target Temp Differential YES NO Is the Green LED TEMP AC...

Page 12: ...should never fire when red or yellow LED is lit Is either Yellow LED On The Control has Reached Target or High Limit Temperature The Control is Operating Normally The Control is Operating Normally Th...

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