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user manual

CP-5OO

warewash dispenser

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Summary of Contents for CP-5OO

Page 1: ...user manual CP 5OO warewash dispenser ...

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Page 3: ...Wall Mount 6 2 03 Mechanical Installation 7 2 04 Electrical Installation and Programming 8 3 OO operation 3 01 Description of Controls 13 4 OO service parts 13 5 OO maintenance 5 01 Maintenance Required 14 5 02 Pump Tube Replacement 14 6 OO troubleshooting 6 01 Troubleshooting Table 15 7 OO specifications 7 01 Specifications 15 8 OO warranty 8 01 Limited Warranty 16 8 02 Limitation of Liability 16...

Page 4: ...ain proper operation WEAR ALWAYS KEEP 1 O2 Operation The CP 500 is a globally versatile single product dispenser used to supply detergents or rinse aid into automatic dish machines Designed with simplicity in mind the unit can be installed in minutes and requires no programming all settings can be configured using potentiometers that control the time or speed of dosing depending on the model The u...

Page 5: ...t Combo Flow Rate Pressure Tube Material Level Input Electrical Approvals Popular UL Models 1 Valve Dish Machine HYDCP500 D1TT1001SANUL HYD CP500 D 1TT 100 1 SA N UL HYDCP500 R1ST0171SINUL HYD CP500 R 1ST 017 1 SI N UL Popular UL Models 2 Valve Dish Machine HYDCP500 D2TT1001SANUL HYD CP500 D 2TT 100 1 SA N UL HYDCP500 R1S0173SINUL HYD CP500 R 1S 017 3 SI N UL Popular CE Models 1 Valve Dish Machine...

Page 6: ...he product containers At a reasonable height above the wash tank on the dish machine that allows for easy maintenance access Away from any direct sources of steam water spray and high temperatures Close enough to the dish machine electrical control panel to allow dispenser wiring without use of an external junction box not provided wherever possible 2 Use the mounting bracket to mark the appropria...

Page 7: ...Discharging detergent directly into the wash tank and not on top of any shelf areas or other obstacles that could prevent detergent from falling directly into the wash tank 2 Previously punched holes may be suitable but always confirm that the fitting is correctly placed 10mm 3 8 holes are common in Europe and 22mm 7 8 holes are common in North America If an appropriate hole is present go to step ...

Page 8: ...e case use approved water tight conduit that meets local and national codes Depending on the model of the CP 500 there will be one or two pairs of signal power wires that need to be connected to the dish machine Using the table below connect the signal wires to a compatible voltage source WARNING Before performing any work on the CP 500 you must disconnect the power supply voltage of the dish mach...

Page 9: ...the pump switch is on the standby OFF position See OFF Alarm in the Flashing text below Flashing Flashing red quickly 1 second on 1 second off is an alarm that the pump motor is jammed or if a level probe is in use that the chemical supply is low Flashing red more slowly 2 seconds on 2 seconds off is the OFF Alarm indicating the signal has been active for over 600 seconds while the pump switch is ...

Page 10: ...r the set time 2 OO installation continued Detergent Pumps Signal Wiring and Programming continued Model D2TT Dish Machine with Two Solenoids continued The LED of a model D2TT can display three colors to indicate the various pump operation phases 2 OO installation continued Rinse Pump Speed Potentiometer 10 to 100 Model R1ST Speed and Run Shut off Run Shut off Potentiometer C or 1 240 seconds 10 C...

Page 11: ...dicate the various pump operation phases LED Color Fixed or Flashing Indication Green Fixed The only time the LED should display as fixed green would be if the pump has reached the Run Shut off time and stopped but the signal remained active Flashing Flashing green indicates the pump is dosing the and the frequency of the flashing is proportional to the user defined pump speed Orange Fixed Fixed o...

Page 12: ...tentiometer 10 to 100 Model R1S Pump Speed Potentiometer 10 100 LED LED Color Fixed or Flashing Indication Green Fixed You should not see the LED display as fixed green If you do see the LED display as fixed green please contact Technical Support at Hydro Systems Co Flashing Flashing green indicates the pump is dosing the and the frequency of the flashing is proportional to the user defined pump s...

Page 13: ...ch and a multi color LED for indicating the dispenser status The power prime switch and LED status indications are described below Power Prime Switch Operation Found on the bottom of pump body the switch has 3 positions I The pump is active ON The pump will run normally If no signal is present the LED will be off O The pump is in stand by OFF The LED will be fixed red II The pump is in priming mod...

Page 14: ...ver Take out the old tube with compression fittings Start by rotating the rotor so that the rollers are oriented in an 12 6 o clock position Starting on the left side slide the plastic fitting out from the pump Slowly rotate the pump rotor clockwise while pulling the tube out from the pump race Insert the new tube with compression fittings from left side of pump with pump rollers oriented in an 12...

Page 15: ...ection of tubing or fitting Check and tighten all connectors Replace tubing and fittings as needed c Worn pump tube Replace pump tube as needed 7 O1 Specifications Specifications subject to change without notice Category Specification Size 5 0 in 128 mm High x 3 6 in 91 mm Wide x 4 1 in 104 mm Depth Weight 2 4 lb 1 1 kg Power Rating 90 to 260 VAC at 50 60 Hz up to 50 mA Flow Rate at full speed Det...

Page 16: ... or fitness for any particular purpose is made for these products and all other warranties are hereby expressly excluded Seller s sole obligation under this warranty will be at Seller s option to repair or replace F O B Seller s facility in Cincinnati Ohio any Products found to be other than as warranted 8 O2 Limitation of Liability Seller s warranty obligations and Buyer s remedies are solely and...

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