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Important Notice:

When installed in the United States, the electrical wiring of this spa must meet the requirements of
the National Electric Code (NEC) and any applicable state or local codes. The electrical circuit must
be installed by an electrical contractor and approved by a local building/electrical inspector.

1.  All Dedicated 240vac spas must be permanently connected (hard wired) to the power supply. No
plug-in connections or extension cords are to be used in conjunction with operation of this spa. See
specific power supply requirements by model. Supplying power to the spa which is not in accordance
with these instructions will void both the independent testing agency's listing and the manufacturer's
warranty.
2.  The power supplied to the spa must be a dedicated circuit.
3.  To determine the current, voltage and wire size required for the spa configuration to be connect-
ed, refer to Power Supply Requirements in the Owner's Manual.

Wire size must be appropriate per NEC and/local codes, and do not use rating size less than 
shown on page 5 chart.
Wire size is determined by length of run from breaker box to spa and maximum current draw.
We recommend copper wire with THHN insulation
All wiring must be copper to ensure adequate connections. Do not use aluminum wire.
When using wire larger than #6 (10mm2), add a junction box near the spa and reduce to short
lengths of #6 (10mm2) wire between the junction box and the spa.
The Electrical supply for the spa must include a suitable rated switch or circuit breaker. The 
disconnecting means must be readily accessible to the spa's occupant but installed at least 5 
feet (1.5m) from the spa water. Check with local municipalities for additional code require
ments.
The electrical circuit for the spa must include a suitable ground fault circuit interrupter (GFCI) 
as required by NEC Article 680-42. 

4. To gain access to the spa's power terminal strip, remove the wooden/plastic cabinet panel on the
side of the spa under the control panel. After removing the cabinet panel, remove the metal control
box cover screws and metal control box cover. See Fig. 3, 4.
5.  An inlet is provided to allow the power supply to enter the equipment area from the left of the hot
tub near the base. Select the inlet, then feed the power cable through to the control box. If neces-
sary you can drill a cable hole through either the bottom, back or right side of the spa cabinet to
meet cable connection to control box. See Fig. 3.
6.  Install power cable through the large opening provided on the left side of the metal control box.
7.  Connect wires, color to color, on the terminal block and tighten securely.  See Spa controller box
drawing for details. See Fig. 4, 5.
8.  Secure the metal control box door by installing its screws, then re-install the cabinet panel under
the control panel. Electrical installation is now complete. See Fig. 3, 4.

Important safety notice for all models!

Proper grounding is extremely important. A pressure securing wire connector (bonding lug) is provid-
ed on the outside of the spa controller to permit connection of a bonding wire between the spa and
any metal within 5 feet (1.5m) of the spa. Bonding wire must be at least #8 AWG (8.4mm2) solid
copper wire. For Canada use bonding wire # 6AWG.

ELECTRICAL WIRING INSTRUCTIONS

9

Summary of Contents for Lexxus

Page 1: ...Owner Owner s Manual s Manual ...

Page 2: ...int you with the operation and general maintenance of your new Hydro Spa Mark lll Spa Please keep this manual available for reference If you have any questions about any aspect of your spa s set up procedures operation or maintenance contact your authorized Hydro Spa dealer Date Purchased Date Installed Dealer Name Dealer Address Dealer Telephone Spa Model and Serial Number i ...

Page 3: ...200M7 SPA CARE AND MAINTENANCE Draining Your Spa Filter Cleaning and Cartridge Replacement Care Of The Exterior Care Of Spa Cover Winterizing Your Spa WATER QUALITY AND MAINTENANCE Your Water In Your Spa Methods For Testing Spa Water Basic Chemical Safety Water Terminology SPA WATER MAINTENANCE TROUBLESHOOTING SPA CARE AND MAINTENANCE RECORD WARRANTY WARRANTY REGISTRATION 1 4 5 5 6 7 8 9 10 11 12 ...

Page 4: ...zed to match the specific water flow created by pumps Should the need arise to replace the suction fittings or the pump be sure that the flow rates are compatible Never operate the hot tub if the suction fit ting is broken or missing Never replace a suction fitting with one rated less than the flow rate marked on the original suction fitting DANGER Risk of Electric Shock Install at least 5 feet 1 ...

Page 5: ...PORTANT CANADA SAFETY INSTRUCTIONS When using this electrical equipment basic safety precautions should always be followed including the following 1 Read and follow all instructions 2 A green colored terminal or a terminal marked G Gr Ground Grounding or the ground symbol is located inside the supply terminal box or compartment To reduce the risk of electric shock this terminal must be connected t...

Page 6: ... fatal hyperthermia in hot tub HYPERTHERMIA Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above the normal body temperature of 98 6 F 37 C The symptoms of hyperthermia include drowsi ness lethargy and increase in the internal temperature of the body Prolonged immersion in hot water may induce hyperthermia A description of the causes symptoms and effe...

Page 7: ...y with identical components Warning Prevent Electrocution Do not connect any auxiliary components For example cable additional speakers head phones etc to the system IMPORTANT Because of the combined weight of the spa water and users it is extremely important that the base upon which the spa rests be smooth flat level and capable of uniformly supporting this weight without shifting or settling for...

Page 8: ...REMENTS MODEL VOLTS GFCI AMPS EL RATING AMPS MARKING APPLICATION Millennium 240 50 40 3 Wire 6 Grd 3 HS200 HS200M7 Omni 240 50 40 3 Wire 6 Grd 3 HS200 HS200M7 Solaris 240 50 40 3 Wire 6 Grd 3 HS200 HS200M7 Stratus 240 50 40 3 Wire 6 Grd 3 HS200 HS200M7 Lexxus 240 50 40 3 Wire 6 Grd 3 HS200 HS200M7 Tiara 240 50 40 3 Wire 6 Grd 3 HS200 HS200M7 Our spas are designed to provide optimum performance and...

Page 9: ...6 Figure 1 WIRING DIAGRAM HS200 SYSTEM ...

Page 10: ...WIRING DIAGRAM HS200 M7 SYSTEM Figure 1b 7 ...

Page 11: ...8 GFCI WIRING DIAGRAM Figure 2 ...

Page 12: ...necting means must be readily accessible to the spa s occupant but installed at least 5 feet 1 5m from the spa water Check with local municipalities for additional code require ments The electrical circuit for the spa must include a suitable ground fault circuit interrupter GFCI as required by NEC Article 680 42 4 To gain access to the spa s power terminal strip remove the wooden plastic cabinet p...

Page 13: ...cal Equipment Pack Door Panel Door Panel Screws Light CONTROL BOX INSIDE VIEW Fuses Wiring Connections Ground Lug Heater Tube Heater Element Inside Tube Figure 4 Spa Drain Power Inlet White Neutral Black Red Green Ground CONTROL BOX WIRING HS200 HS200 M7 Figure 5 ...

Page 14: ...rcuit breaker GFCI The GFCI circuit breaker must be tested before each use of your spa Press the TEST button on the breaker the circuit breaker should go to the tripped positon Reset the GFCI and ensure it stays set The heater and circulation pump will automatically activate Ozone will be on One minute after start up blower purges for 30 seconds and pump 1 and pump 2 purge for one minute 3 Add Sta...

Page 15: ... yourself with following information you will be able to gain the full benefit afforded by the various functions of your spa 1 Main Control Panel Fig 8 The main control panel provides quick visual check on the spa s status and allows the user to adjust the temperature set activate the pumps blower light control of the spa status The control panel activates functions at the touch of a button The pa...

Page 16: ...ped with a Mood Light depress the LIGHT pad to turn on the Light Depress the LIGHT pad a second time to turn the Light off The spa mood is light preprogrammed with assortment of lighting effects When you turn the Light off and turn on within 5 seconds it advances to the next effect When you turn the Light off for more than 5 seconds it remembers that last effect you selected The next time you turn...

Page 17: ... than 44 F the pump s are automatically activated until the temperature of the heater enclosure reaches 45 F If this occurs contact your dealer 2 Air Volume Control Your spa is equipped with Air Volume Controls Each jet system has its own air control These con trols allow you to regulate the amount of air which is mixed with the water entering through the jets Counterclockwise rotation adds more a...

Page 18: ... spa and call your dealer or service representative The following is a list of most probable causes of this message Check the position of the slice valves Make sure that they are fully open Make sure that the cartridge filter has no blockage Make sure that temperature sensor is fully inserted into the thermo well and that the sensor mount is properly insulated with foam Check the water level Water...

Page 19: ...pumps blowers can be turned on to any available speeds as needed for priming from the front panel To exit Priming mode and begin normal spa operation press any set temperature button Up Down As soon as Pr is indicated on the top side panel push Jets 1 and Aux buttons to start the pumps Push buttons until both pumps if equipped is on high speed If the pumps have not primed after two minutes and wat...

Page 20: ...lace Cover On Hot Tub Keeping the insulating cover in place anytime the hot tub is not in use will reduce the time for heating thereby minimizing operating costs The time required for initial heat up will vary depending on the starting water temperature START UP INSTRUCTIONS HS200 M7 Cont 17 ...

Page 21: ...lowing information you will be able to gain the full benefit afforded by the various functions of your spa 1 Main Control Panel The main control panel provides quick visual check on the spa s status and allows the user to adjust the temperature set activate the pumps blower light control of the spa status The control panel activates functions at the touch of a button The panel will also display di...

Page 22: ...LIGHT pad a second time to turn the Light off The spa mood light prepro grammed with assortment of lighting effects When you turn Light off and turn on within 5 seconds it advances to the next effect When you turn the Light off for more than 5 seconds it remembers that last effect you selected The next time you turn on the Light it displays same effect The Light will automatically turn off after a...

Page 23: ... is set at 100 F 37 5 C Simplified freeze protection If a freeze condition is detected temperature of heater enclosure is less than 44 F the pump s are automatically activated until the temperature of heater enclosure reaches 45 F The freeze protection is enabled regardless of the spa mode 2 Air Volume Control Your spa is equipped with Air Volume Controls Each jet system has its own air control Th...

Page 24: ...nsors are out of balance If this is alter nating with temperature it may just be temporary condition If the display shows only this message periodically blinking the spa is shut down If the problem persists contact your dealer or service HFL A substantial difference between sensors was detected This could indicate a flow problem Check water level in spa Add water if necessary Be sure that slide va...

Page 25: ...p to expose male hose threads 4 Attach garden hose to the exposed threads 5 Twist the drain fitting 1 3 turn counterclockwise to unlock the drain valve and pull it outward to open completely The spa water will drain by gravity flow 6 After the spa drains perform steps 3 5 in reverse order to close the drain prior to refilling spa 7 After refilling turn on the power to the spa and follow the steps ...

Page 26: ...ler for the best product to use The only products which have passed the manufacturer s test are Soft Towel and Windex Sodium bicarbonate baking soda can also be used for minor surface cleaning Always thoroughly rinse off any spa shell cleaning agent with fresh water NOTES Iron and copper in the water can stain the spa shell if allowed to go unchecked Ask your Hydro Spa dealer about a stain and sca...

Page 27: ...r when the spa is not in use DO NOT drag or lift the spa cover using either the flaps or the cover lock straps Vacation Care Of Spa Following these instructions to ensure that the water quality of your spa is maintained For Short Periods 3 to 5 days Adjust the pH Sanitize the water Lock cover for safety For Long Periods 5 to 14 days Set temperature to its lowest level approximate water temperature...

Page 28: ... in your given local conditions Your program will vary depending on your water s mineral content and how often you use your spa and the amount of people using it Here are our suggested step by step procedures General Information The three fundamental areas of water maintenance Water Filtration Chemical Balance pH Control Water Sanitation A water sanitizer will chemically control the bacteria and v...

Page 29: ...ed to as the water s pH buffer It s a measure of the ability of the water to resist changes in pH level If the TA is too low the pH level will fluctuate widely from high to low Fluctuations in pH can cause corrosion or scaling of spa components Low TA can be corrected by adding pH Alkalinity UP sodi um hydrogen carbonate If the TA is too high the pH level will tend to be high and may be difficult ...

Page 30: ...ating to spa users The spa s equipment may corrode If the pH level is too low it can be increased by adding pH Alkalinity Up sodium hydrogen carbon ate to the spa water If the pH level is too high the following may result The sanitizer is less effective Scale will form on the spa shell surface and the equipment The water may become cloudy The filter cartridge pores may become obstructed If the pH ...

Page 31: ...tion Generally corrosion is caused by low pH or by water with levels of TA CH pH or sanitizer which are outside the recommended ranges is 7 4 to 7 6 Below 7 0 considered neutral the spa water is too acidic and can damage the heating system Above 7 8 the water is too alkaline and can result in cloudy water and scale formation on the shell and heater Scale Rough calcium bearing deposits that can coa...

Page 32: ...29 MAINTENANCE TROUBLESHOOTING ...

Page 33: ...30 SPA CARE MAINTENANCE RECORD NOTES ...

Page 34: ... 13055 49 Street N Clearwater FL 33762 or call 727 573 9611 within 30 days of the time the problem becomes apparent Hydro Spa must preauthorize the return of all defective spas and parts Hydro Spa always reserves the right to inspect any spa Exceptions to Warranty The following items are specifically excluded from any warranty coverage 1 Damage caused by failure to follow procedures in the owner s...

Page 35: ..._________ CITY ___________________________ CITY _______________________STATE _____ZIP ______ STATE _________ ZIP ____________ CUSTOMER PHONE NO __________________________ DEALER PHONE NO _____________ CUSTOMER SIGNATURE __________________________ DATE OF PURCHASE _______________________________ Since 1975 Hydro Spa has been designing and building the finest quality spas on the market Handmade by s...

Page 36: ...6101 N 45th Street St Petersburg FL 33714 727 573 9611 Fax 727 573 7758 www HYDROSPA com Part 7622 1 8 7 7 B E S T S P A 6101 N 45th Street St Petersburg FL 33714 ...

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