Hydac SMU 1000 Page 3 Operating Manual Download

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SMU1000

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HYDAC FILTER SYSTEMS GMBH

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BeWa SMU1000 34x 3614430a en-us 2012-03-13.doc

2012-03-13

Content

Imprint ....................................................................................................................... 2

Documentation Representative............................................................................... 2

Content...................................................................................................................... 3

Preface ...................................................................................................................... 5

Technical Support................................................................................................... 6

Modifications to the Product ................................................................................... 6

Warranty ................................................................................................................. 6

Using the Documentation ....................................................................................... 7

General Safety Precautions..................................................................................... 8

Obligations and Liability.......................................................................................... 8

Explanation of Symbols and Warnings, etc. ........................................................... 9

Proper/Designated Use .......................................................................................... 9

Improper Use ........................................................................................................ 10

Informal Safety Precautions.................................................................................. 10

Training and Instruction of Personnel ................................................................... 10

Packing, Storage .................................................................................................... 11

Transportation and Packing.................................................................................. 11

Storage ................................................................................................................. 11

Scope of Delivery ................................................................................................... 11

SMU Features ......................................................................................................... 12

Installation .............................................................................................................. 13

SMU Dimensions and Drilling Template............................................................... 14

Connecting the SMU .............................................................................................. 15

Connecting cable SMU <-> sensor ....................................................................... 16

Power supply -> SMU ........................................................................................... 17

Connection cable AS2000 -> SMU ....................................................................... 17

Connection cable AS8000 -> SMU ....................................................................... 18

Connection cable CS2000 -> SMU....................................................................... 18

Operating the SMU ................................................................................................. 19

Keypad.................................................................................................................. 19

Selecting menus and entering values................................................................... 19

Selecting main and system menus....................................................................... 20

Status display ....................................................................................................... 20

Main menu without password protection .............................................................. 21

Main menu with password protection ................................................................... 21

System Menu........................................................................................................ 22

SMU setup............................................................................................................... 24

Password protection ............................................................................................. 24

Password setup .................................................................................................... 24

Select the scope of the password......................................................................... 25

Activating the password........................................................................................ 25

Access with password protection.......................................................................... 26

Changing the password and range....................................................................... 26

Summary of Contents for SMU 1000

Page 1: ...SMU 1000 SensorMonitoring Unit Operating Manual Valid from firmware versions 3 40 up English translation of original instructions Documentation no 3614430a ...

Page 2: ...C International GmbH Industriegebiet 66280 Sulzbach Saar Telephone 49 0 6897 509 1511 Telefax 49 0 6897 509 1394 E mail guenter harge hydac com HYDAC FILTER SYSTEMS GMBH All rights reserved No part of this work may be reproduced in any form print photocopy or by other means or processed duplicated or distributed using electronic systems without the written consent of the publisher These documents ...

Page 3: ... Transportation and Packing 11 Storage 11 Scope of Delivery 11 SMU Features 12 Installation 13 SMU Dimensions and Drilling Template 14 Connecting the SMU 15 Connecting cable SMU sensor 16 Power supply SMU 17 Connection cable AS2000 SMU 17 Connection cable AS8000 SMU 18 Connection cable CS2000 SMU 18 Operating the SMU 19 Keypad 19 Selecting menus and entering values 19 Selecting main and system men...

Page 4: ... guide 33 CS 1000 Menu 33 Sensor status CS1000 34 CS 2000 Menu 34 AS1000 menu 34 AS2000 menu 34 AS8000 menu 34 HLB1000 HYDACLab 35 Sensor status HLB1000 35 VLxGW clogging indicator 35 Menus MCS1000 35 Service menu 36 Data logging 37 Data logging status 37 Devices 37 Status CS1000 HLB 37 Status CS2000 MCS1000 37 Status AS1000 AS2000 AS8000 VLxGW 38 Display Information 38 Changeover display mode aut...

Page 5: ...ation on the unit s engineering contained in the documentation was that available at the time of publication There may be deviations in technical details figures and dimensions as a result If you discover errors while reading the documentation or have additional comments or suggestions contact us at HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51 66273 Sulzbach Saar Germany We lo...

Page 6: ...he product e g purchasing additional options etc may mean that the information in the operating instructions is no longer applicable or adequate After modification or repair work that affects the safety of the product has been carried out on components the product may not be returned to operation until it has been checked and released by a HYDAC technician Please notify us immediately of any modif...

Page 7: ...tion has a table of contents at the beginning There I select the chapter I m looking for and the corresponding page number de HYDAC Filtertechnik GmbH BeWa 123456a de Seite x Produkt Kapitel 200x xx xx Product description Chapter heading Page number Edition date Document language Documentation no with index file name The documentation number with its index enables you to order another copy of the ...

Page 8: ... with the current state of the art and recognized safety regulations Nevertheless hazards may be posed to the life and limb of the individual using the product or to third parties Risk of damage may be posed to the product or other equipment and property The SMU is only to be used as follows solely for its designated use only when in a safe perfect condition Any faults or malfunctions which might ...

Page 9: ...ot observed Proper Designated Use The SensorMonitoring Unit was developed to continuously record values measured by HYDAC sensors Analyzing the type size and quantity of contamination enables quality standards to be verified and documented and the requisite optimization measures to be implemented Any other use shall be deemed to be improper and not in keeping with the product s designated use the ...

Page 10: ...ion of the environment should be available and observed Training and Instruction of Personnel The SMU may only be operated by properly trained and instructed personnel The areas of responsibility of your staff must be established in a clear cut manner Staff undergoing training may not use the SMU unless supervised by an experienced staff member Individuals Individuals undergoing training Individua...

Page 11: ...nal packing if possible Do not remove the packing until you are ready to install the unit Scope of Delivery The SMU comes packed and factory assembled Before commissioning the SMU check the content of the package to make sure everything is present The following items are supplied Qty Designation 1 SensorMonitoring Unit SMU 1000 1 MMC card 128 MB including card holder 1 Power supply cable length 5m...

Page 12: ...sured values of the connected sensors The measured values are saved in a file on the card in data exchange format csv every 60 seconds a 128 MB memory card records 3 years worth of data For further processing and evaluation the data can simply be transferred to Office applications e g FluMoS or MS Excel Uses for the SMU include Storage of data from fluid monitoring in the field Test installation t...

Page 13: ... To set the system clock first press the ESC to switch to the main menu Set the hour and date by pressing the ALT button several times see Setting the system clock on page 28 The installation phase lasts 105 seconds and appears on the start page as a specification The sensors are connected to the M12 unit plug on the underside of the SMU The analog output signal of the sensors must be checked or s...

Page 14: ...SMU1000 SMU Dimensions and Drilling Template SMU Dimensions and Drilling Template 160 140 255 125 HYDAC FILTER SYSTEMS GMBH en us Page 14 48 BeWa SMU1000 34x 3614430a en us 2012 03 13 doc 2012 03 13 ...

Page 15: ...he sensors observe the sensor index on the rating plate of the SMU You can find a table for the identification of the SMU measurement sensor combination on page 46 Connection example with CS1000 HYDACLab HLB AS1000 CS 1000 Power 24 V DC HYDACLab AS 1000 Ethernet RJ45 5 HYDAC FILTER SYSTEMS GMBH en us Page 15 48 BeWa SMU1000 34x 3614430a en us 2012 03 13 doc 2012 03 13 ...

Page 16: ...ch other The color coding of the connection cable is valid only for cables from the SMU scope of delivery and original replacement cables 5 pin connection cable open cable end 1 2 5 3 4 1 5 2 3 4 Schirm Shield Blindage weiss white blanc blau blue bleu grau grey gris schwarz black noir braun brown brun 8 pin connection cable open cable end 1 2 3 4 5 6 7 8 Schirm Shield Blindage weiss white blanc gr...

Page 17: ...ND 0 V DC 4 Black 5 Gray Connection cable AS2000 SMU To connect the AS2000 you need a 5 pin connection cable The connection assignment must be made in accordance with the following table 1 2 5 3 4 1 5 2 3 4 Schirm Shield Blindage weiss white blanc blau blue bleu grau grey gris schwarz black noir braun brown brun Pin Color code Designation Terminal on the AS2000 1 Brown Voltage 24 V DC 2 White Satu...

Page 18: ...n cable CS2000 SMU To connect the CS2000 you need an 8 pin connection cable The connection assignment must be made in accordance with the following table 1 2 3 4 5 6 7 8 Schirm Shield Blindage weiss white blanc grün green vert rosa pink rose blau blue bleu grau grey gris braun brown brun gelb yellow jaune rot red rouge 1 7 6 5 4 3 2 8 Schirm Shield Blindage Pin Color code Designation Terminal on t...

Page 19: ...ms Set numbers and values OK Next menu level save entry ESC Previous menu level cancel Selecting menus and entering values DEL and ALT OK ESC Call up system functions Move to next menu level Call menu item Activate change save entry Move to previous menu level Cancel entries since last OK Change menu item Change value change place P button function Input P1 Input P2 Input P3 Input P4 HYDAC FILTER ...

Page 20: ...SMU1000 Selecting main and system menus Selecting main and system menus Status display HYDAC FILTER SYSTEMS GMBH en us Page 20 48 BeWa SMU1000 34x 3614430a en us 2012 03 13 doc 2012 03 13 ...

Page 21: ...0 Selecting main and system menus Main menu without password protection Main menu with password protection HYDAC FILTER SYSTEMS GMBH en us Page 21 48 BeWa SMU1000 34x 3614430a en us 2012 03 13 doc 2012 03 13 ...

Page 22: ...SMU1000 Selecting main and system menus System Menu HYDAC FILTER SYSTEMS GMBH en us Page 22 48 BeWa SMU1000 34x 3614430a en us 2012 03 13 doc 2012 03 13 ...

Page 23: ...SMU1000 Selecting main and system menus HYDAC FILTER SYSTEMS GMBH en us Page 23 48 BeWa SMU1000 34x 3614430a en us 2012 03 13 doc 2012 03 13 ...

Page 24: ... cannot change to the system menu if a password is already activated Press DEL and ALT to call up the system menu Select the menu option SECURITY to enter the password Press the OK button and move to the password menu Press OK again for the password entry mode Six dashes will appear if no password is entered No password present Press OK and six zeroes will appear Set the password using the cursor ...

Page 25: ...ly after the program is loaded Automatically if no telegram was sent to the computer interface 30 minutes after the password was entered Via the password menu Press DEL and ALT to call up the system menu Open the password menu via the SECURITY menu item The password menu is displayed only if a password is present The password protects the program by default Make note of the password before activat...

Page 26: ...t password protection is not activated The password entry field is shown Set the password using the cursor button Confirm with OK If the password entry is correct the status display is reactivated The menu item PROGRAM is enabled The system menu is also accessible Changing the password and range Enter your password Press DEL and ALT to call up the system menu Open the password menu via the SECURIT...

Page 27: ... if no password is entered Password incorrect or no longer known Have you entered an incorrect password Re enter the password This can be repeated as many times as require Pressing ESC returns you to the start menu If you forget the password you can only call up the browser command factoryset The password user program and boot project will be deleted and the command unit will be reinitialized with...

Page 28: ...with ESC The new menu language is activated Press ESC to return to the status display Setting the date and time The units are provided with a real time clock with date and time During the first commissioning set the hour minute day month and year Select SET CLOCK in the main menu The clock setting menu will flash Select SET CLOCK Enter the values for hour day month and year Press OK to access the ...

Page 29: ...START COLD START Switch to the system menu If the control unit is protected by a password the system menu can only be accessed after entering the password see section Access with password protection page 26 Set the startup behavior HYDAC FILTER SYSTEMS GMBH en us Page 29 48 BeWa SMU1000 34x 3614430a en us 2012 03 13 doc 2012 03 13 ...

Page 30: ...utton Select the DISPLAY menu with the cursor keys and and confirm with OK The menus for setting the contrast and backlighting are displayed Press OK to access contrast entry mode Using the cursor buttons and change the contrast to a value between 2 and 2 Select your setting Confirm the setting with the OK button The contrast setting remains the same until you change it Switch to the LIGHTING menu...

Page 31: ... Reset original The program in the working memory and the boot project in the system memory of the controller are deleted With a memory card plugged in All project specific files on the memory card the operating system and the boot project are deleted All user specific files and the startup ini file remain unchanged The controller is set to the NOT READY condition Resetting to the factory settings...

Page 32: ... the memory card is inserted the program is automatically loaded again with a system restart If the program has been deleted see main menu Control unit the program is still saved on the memory card and can be loaded automatically by restarting the system You can also carry out a software update in this way Checking sensor settings CS1000 CS2000 The connected sensors CS1000 and CS2000 must be set u...

Page 33: ...ndicator MCS1000 Metallic ContaminationSensor Service menu Datalogging Units Information The sensor data is automatically displayed in 5 second intervals The OK button can also be used to switch between manual using cursors and automatic display You can find more detailed information on the individual menu pages in the corresponding chapters CS 1000 Menu Display of the current measured values and ...

Page 34: ...000 Menu Display of the current measured values and of the unit status ISO ISO code AS1000 menu Display of the current measured values Sat Water saturation in T Temperature in C AS2000 menu Display of the current measured values Sat Water saturation in T Temperature in C AS8000 menu Display of the current measured values Sensor1 Water saturation in Sensor2 Water saturation in HYDAC FILTER SYSTEMS ...

Page 35: ...tion of the status signal 1 Reference Reference phase 2 Operating Operating phase 3 OutOfRange oil status not plausible 4 Error Internal error VLxGW clogging indicator Display of the current measured values and of the sensor status Pin Inlet pressure DeltaP Pressure differential Menus MCS1000 Display of the current measured values and of the sensor status Sum Number of particles output on switchin...

Page 36: ...ith the cursor buttons and press OK You can exit the service menu or return to the sensor data display by pressing the DEL button You cannot switch from the service menu to the control unit menu The ESC button is blocked HYDAC FILTER SYSTEMS GMBH en us Page 36 48 BeWa SMU1000 34x 3614430a en us 2012 03 13 doc 2012 03 13 ...

Page 37: ...ed by a time gap in the data Devices Automatic scanning of the input and display of the connected sensors or the current scan phase for each individual sensor The status of device A B C depends on the sensors connected Special function Pressing the button sequence OK DEL OK within 2 seconds requests a restart in order to change the variant with VLxGW Status CS1000 HLB No sensor Sensor is not attac...

Page 38: ...utton During the changeover the set mode appears briefly on the display In automatic mode the individual windows are displayed for 5 seconds The sensor menus are skipped when a sensor and measured values are no longer present If the SMU finds no sensor or if no sensor has been attached this message will appear on the display Setting the VL x GW clogging indicator Editing with ALT input field blink...

Page 39: ...AC_SMU1000_xx_Data_JJJJMM csv and is found on the memory card in the following directory Every month a new file is created In the file name the following placeholders are defined as follows Xx Sensor index 00 13 JJJJMM Year 4 digit month 2 digit Example of a file view in MS Excel The LOG file always consists of two parts In the first part general information about the recording and units sensors i...

Page 40: ...urement value is placed in a column The channel name is found in the header The CSV file has the following structure Example with CS1000 HLB1000 AS1000 Records Column Description a Date B Time C CS1000 sensor connected 0 False 1 True D ISO channel 0 E ISO channel 1 F ISO channel 2 G ISO channel 3 H CS1000 sensor status for details see page 34 I AS 1000 sensor connected 0 False 1 True J Degree of s...

Page 41: ...is file and with the help of an editor you can change the IP address as well as the subnet mask default setting IP address 192 168 119 60 subnet mask 255 255 255 0 The INI file is located in the same file as the CSV files Structure of INI files After making changes to the address you must save all entries insert the memory card in the controller and reboot the system See the Moeller company s oper...

Page 42: ...ed Yes No g_CS_DevA_Connected BOOL CS1000 connected at connection A Yes No g_CS_DevB_Connected BOOL CS1000 connected at connection B Yes No g_CS_DevC_Connected BOOL CS1000 connected at connection C Yes No g_GW_Connected BOOL GW display connected Yes No g_GW_Enable BOOL GW display per model code g_GW_VL2_Enable BOOL VL2GW configured Yes No g_GW_VL3_Enable BOOL VL3GW configured Yes No g_GW_VL5_Enabl...

Page 43: ...evC_isoCh3_Value WORD ISO channel 3 CS1000 PLC_PRG CS_DevA_stateValue WORD Sensor status CS 1000 A PLC_PRG CS_DevB_stateValue WORD Sensor status CS 1000 B PLC_PRG CS_DevC_stateValue WORD Sensor status CS 1000 C PLC_PRG GW_deltaPValue DINT Delta P mbar GW PLC_PRG GW_PinValue DINT Inlet pressure mbar GW PLC_PRG HLB_DKValue DINT relative change dielectric constant value HLB PLC_PRG HLB_SatValue DINT ...

Page 44: ...n the 3S installation directory OPC_20_how_to_use_x pdf Setting Server Update rate ms 1000 Public Groups Disable Sync Init Enable Log Events Disable Setting PLC Project name HYDAC_SMU1000 Timeout ms 10 000 Number of attempts 3 Buffer size bytes 0 Waiting time s 20 Reconnect time s 5 You will need the following settings only if you are going to connect several SMUs to one OPC server Active Enable o...

Page 45: ...of the packaging material in an environmentally friendly manner After dismantling the unit and separating the various materials dispose of the unit in an environmentally friendly manner Customer Service HYDAC Service GmbH Friedrichsthaler Straße 15A Werk 13 66540 Neunkirchen Heinitz Germany Telephone 49 0 681 509 883 Telefax 49 0 681 509 324 E Mail service hydac com ...

Page 46: ... index for the Measurement sensors combination 00 See table Measurement sensors combination Modification ID 000 Standard Measurement sensors combination Sensor index a b C 00 CS1000 HYDACLab AS1000 01 CS1000 HYDACLab AS2000 02 CS1000 HYDACLab AS8000 03 CS1000 HYDACLab GW 04 CS2000 HYDACLab AS1000 05 CS2000 HYDACLab AS2000 06 CS2000 HYDACLab AS8000 07 CS2000 HYDACLab GW 08 CS2000 GW AS1000 09 CS200...

Page 47: ...elative humidity maximal 95 non condensing Electrical safety class III low voltage protection IP class IP65 Weight 1 3 kg Electrical data Voltage supply 24 V DC 15 20 Residual ripple 5 Power consumption 15 Watt Accuracy of the real time clock 5 s day 0 5 h year Clock back up at least 72 h Vibrations IEC EN 60028 2 6 constant amplitude 0 15 mm 5 9 Hz constant acceleration 2g 8 150 Hz CPU Microproce...

Page 48: ...et Postfach 12 51 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Phone 49 0 6897 509 01 Central Fax 49 0 6897 509 846 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com E Mail filtersystems hydac com ...

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