HYDAC International FMM-P-L Installation And Maintenance Instructions Manual Download Page 3

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FluidMonitoring Module

Contents

HYDAC FILTER SYSTEMS GMBH

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MoWa FMM-P-L 3493215 en 2010-03-09.doc

2010-03-09

Contents

Trademarks ............................................................................................................... 2

Documentation Representative............................................................................... 2

Contents.................................................................................................................... 3

Preface ...................................................................................................................... 5

Customer Service ................................................................................................... 6

Modifications to the Product ................................................................................... 6

Warranty ................................................................................................................. 6

Using the Documentation ....................................................................................... 7

Safety Information and Instructions ....................................................................... 8

Obligations and Liability.......................................................................................... 8

Explanation of Symbols and Warnings, etc. ........................................................... 9

Proper/Designated Use .......................................................................................... 9

Improper Use .......................................................................................................... 9

Informal Safety Precautions.................................................................................. 10

Training and Instruction of Personnel ................................................................... 11

Safety Measures to Be Followed during Normal Operation.................................. 11

Maintenance, Servicing and Troubleshooting....................................................... 12

Modifications to the FMM...................................................................................... 12

Storing the FMM ..................................................................................................... 12

Checking the Scope of Delivery............................................................................ 13

FMM Features ......................................................................................................... 14

Restrictions Pertaining – FMM-P-L-0-CS1xx0 ...................................................... 15

Restrictions Pertaining – FMM-P-x-1-CS1xx1 ...................................................... 15

Continuously rotatable display.............................................................................. 15

Hydraulic schematic .............................................................................................. 16

Dimensions ............................................................................................................. 16

FMM components................................................................................................... 17

Attaching the FMMP mechanically ....................................................................... 18

FMM hydraulic installation .................................................................................... 19

Connecting FMM with the hydraulic system........................................................ 21

Error messages / Troubleshooting....................................................................... 22

Performing Maintenance ....................................................................................... 22

Maintenance interval............................................................................................. 22

Changing the Filter Element ................................................................................. 23

Decommissioning the FMM ................................................................................... 24

Summary of Contents for FMM-P-L

Page 1: ...FMM P L FluidMonitoring Module Installation and Maintenance Instructions English translation of original instructions Document No 3493215 ...

Page 2: ... errors as may exist nor for any damage or loss whatsoever which may arise as a result of such errors The content of the manual is checked regularly Any corrections required will be incorporated in future editions We welcome any suggestions for improvements All details are subject to technical modifications Technical specifications are subject to change without notice HYDAC FILTER SYSTEMS GMBH Pos...

Page 3: ...ining and Instruction of Personnel 11 Safety Measures to Be Followed during Normal Operation 11 Maintenance Servicing and Troubleshooting 12 Modifications to the FMM 12 Storing the FMM 12 Checking the Scope of Delivery 13 FMM Features 14 Restrictions Pertaining FMM P L 0 CS1xx0 15 Restrictions Pertaining FMM P x 1 CS1xx1 15 Continuously rotatable display 15 Hydraulic schematic 16 Dimensions 16 FMM...

Page 4: ...ng Module Contents HYDAC FILTER SYSTEMS GMBH en Page 4 28 MoWa FMM P L 3493215 en 2010 03 09 doc 2010 03 09 Disposing of the FMM 24 Spare Parts and Accessories 25 Technical data 26 Customer Service 26 Model Code 27 ...

Page 5: ...rmation on the unit s engineering contained in the documentation was that available at the time of publication There may be deviations in technical details figures and dimensions as a result If you discover errors while reading the documentation or have additional comments or suggestions contact us at HYDAC FILTER SYSTEMS GMBH Technische Dokumentation Postfach 12 51 66273 Sulzbach Saar Germany We ...

Page 6: ...o the product e g purchasing additional options etc may mean that the information in the operating instructions is no longer applicable or adequate After modification or repair work that affects the safety of the product has been carried out on components the product may not be returned to operation until it has been checked and released by a HYDAC technician Please notify us immediately of any mo...

Page 7: ... the information I m looking for The documentation has a table of contents at the beginning There I select the chapter I m looking for and the corresponding page number Chapter description Page number Edition date Document language Documentation no with index file name The documentation number with its index enables you to order another copy of the operating and maintenance instructions The index ...

Page 8: ...te of the art and recognized safety regulations Nevertheless hazards may be posed to the life and limb of the individual using the product or to third parties Risk of damage may be posed to the product or other equipment and property The FMM is only to be used as follows solely for its designated use only when in a safe perfect condition Any faults or malfunctions which might impair safety are to ...

Page 9: ...loped for the continuous monitoring of particulate contamination and water content in hydraulic systems Analyzing the size and quantity of contamination enables quality standards to be verified and documented and the requisite optimization measures to be implemented Any other use shall be deemed to be improper and not in keeping with the product s designated use Proper or designated use of the pro...

Page 10: ...o them Make sure to keep the safety and hazard symbols and warnings on the FMM in a legible condition Check the hoses and connection fittings for leakage daily visual check The electrical components of the FMM are to also be regularly checked visual check once a month Replace any loose connections or damaged cables immediately WARNING Hydraulic systems are under pressure Bodily injury The hydrauli...

Page 11: ...uals Personnel undergoing training Personnel with technical training engineering background Electrician Supervisor with the appropriate authority Activity Packing Transportation X X X Commissioning X X X Operation X X X X Troubleshooting locating the source of malfunction X X X Remedying of mechanical faults X X Remedying of electrical faults X X Maintenance X X X X Repair work X Decommissioning s...

Page 12: ... functions properly when performing maintenance and servicing work Modifications to the FMM Do not make any modifications design modifications extensions to the FMM without the prior consent of the manufacturer Any modifications require written permission from HYDAC Filter Systems GmbH Immediately replace any machine components which are not in perfect condition Use only original spare parts Stori...

Page 13: ... Qty Description 1 1 FluidMonitoring Module 2 1 Connector female with 8 pole M12x1 shielded 3 1 Connector female 5 pole M12x1 1 Operating and Maintenance Instructions FMM this document 1 Operating and maintenance instructions AS1000 1 CD ROM with Software CoCoS 1000 Operation and maintenance instructions CS 1000 1 CD ROM with FluMoS Light software 1 Calibration certificate CS1000 HYDAC FILTER SYST...

Page 14: ...measurement of solid particle contamination and water content in hydraulic and lubricant fluids e g for the detection of leakages The FMM features all of the requisite connectors adapters enabling it to be easily connected to existing hydraulic circuits The FMM is suitable for the following operating pressures FMM with pressure accumulator 15 250 bar FMM without pressure accumulator 15 300 bar Adv...

Page 15: ... fluid The module will be destroyed The FMM may only be used with HDFR fluids phosphoric acid esters e g Skydrol Fryquel Hyjet Continuously rotatable display The CS 1000 display can be continuously rotated by a total of 270 180 counterclockwise and 90 clockwise To rotate the display grasp the cover plate with your hand and turn in the desired direction No tools are required for rotating the displa...

Page 16: ...FluidMonitoring Module Hydraulic schematic Hydraulic schematic Dimensions HYDAC FILTER SYSTEMS GMBH en Page 16 28 MoWa FMM P L 3493215 en 2010 03 09 doc 2010 03 09 ...

Page 17: ...nector female 5 pole M12x1 6 Inlet IN with test connector type 1604 or G according to ISO 228r 7 Outlet OUT with test connector type 1604 or G according to ISO 228 8 Test connection TP1 test connector Type 1604 9 Test connection TP2 test connector Type 1604 10 Pressure accumulator 11 Filter element installed HYDAC FILTER SYSTEMS GMBH en Page 17 28 MoWa FMM P L 3493215 en 2010 03 09 doc 2010 03 09 ...

Page 18: ...lation site check the ambient conditions such as temperature dust water etc The CS features a protection rating of IP 67 according to DIN 40050 EN60529 IEC 529 VDE 0470 Fastening can be carried out by means of the four holes in the connection stock with four M6 screws in accordance with ISO 4762 minimum length 80 mm HYDAC FILTER SYSTEMS GMBH en Page 18 28 MoWa FMM P L 3493215 en 2010 03 09 doc 201...

Page 19: ...ial pressure of 15 bar To minimize measurement errors resulting from trapped air in the system we recommend that the flow direction through the FMM is from bottom IN to top OUT The FMM comes delivered with four test connectors Type 1604 one at the inlet IN and one at the outlet OUT port as well as at the two testing points TP1 TP2 If the hydraulic connection is done via the connector thread G 1 4 ...

Page 20: ...FluidMonitoring Module FMM hydraulic installation HYDAC FILTER SYSTEMS GMBH en Page 20 28 MoWa FMM P L 3493215 en 2010 03 09 doc 2010 03 09 ...

Page 21: ...ct the return flow line to the outlet port OUT of the FMM connector thread G1 4 ISO 228 or test connection 1604 We recommend an internal Ø 4 mm for the return line 4 Now connect the other end of the return line to the system tank for example 5 Now connect the measurement line to the inlet port IN of the FMM connector thread G1 4 ISO 228 or test connection 1604 We recommend an internal Ø 4mm for th...

Page 22: ...mA 9 95 V open Flow specification not possible Sensor status is undefined Check flow If the oil quality is below the measurement limit ISO 9 8 7 it may take several measurement cycles until measured values are displayed Increase inlet pressure or check outlet pressure at measurement point p has to be at least 15 bar if OK replace filter element For other error messages please refer to your CS 1000...

Page 23: ...ssure Bodily injury The hydraulic system must be depressurized before performing any work on the hydraulic system Item Description 10 O ring 10 77x2 62 20 Filter element 25 µm 30 O ring 20x2 40 Support ring Ø 20 50 Screw plug HYDAC FILTER SYSTEMS GMBH en Page 23 28 MoWa FMM P L 3493215 en 2010 03 09 doc 2010 03 09 ...

Page 24: ...nd the O ring 30 to the screw plug 50 Be sure to use the correct sequence and to mount cleanly and perfectly 8 Wet the O ring 30 and the support ring 40 with medium 9 Turn the screw plug 50 clockwise manually then tighten it with an Allen wrench size 10 Tightening torque 8 10 Nm Decommissioning the FMM To decommissioning the FMM proceed according to the following steps 1 Remove the electric plug t...

Page 25: ... support ring 1x filter element 1 3348645 Filter element replacement kit EPDM consisting of 2x O ring 1x support ring 1x filter element 1 3523517 Description Qty Part no Socket plug female 8 pin M12x1 with screw clamp 1 3281243 Socket plug female with 2 m line shielded 8 pole M12x1 1 3281220 Socket plug female with 5 m line shielded 8 pole M12x1 1 3281239 Extension cable 5 m socket plug female 8 p...

Page 26: ...ctors IN OUT Test point type 1604 thread G according ISO 228 Sealing material FPM Permissible viscosity range 1 1000 mm s Fluid temperature range 0 85 C 32 185 F Ambient temperature range 30 80 C 22 176 F Storage temperature range 40 80 C 40 176 F Weight 12 5 kg For further technical details please refer to the operating and maintenance manuals of the respective component Customer Service Shipping...

Page 27: ...PM CS1220 ISO SAE with display FPM CS1310 ISO SAE NAS without display FPM CS1320 ISO SAE NAS with display FPM CS1211 ISO SAE without display EPDM CS1221 ISO SAE with display EPDM CS1311 ISO SAE NAS without display EPDM CS1321 ISO SAE NAS with display EPDM Analogue interface on the CS 1000 A 4 20 mA B 0 10 V DC Additional sensor z Without AS AS 1000 Z AS Prepared for AS 1000 Hydraulic accumulator 0...

Page 28: ...iet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Phone 49 0 6897 509 01 Central Fax 49 0 6897 509 846 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com E Mail filtersystems hydac com ...

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