HYDAC FILTER SYSTEMS OLFP-6 /X-G/-T001 Installation And Maintenance Instructions Manual Download Page 31 | Manualshive

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Performing maintenance

4. Loosen the eight 24 mm

(wrench size) screws and

unscrew them completely.

OLFP-6 /X-G/-T001

en(us)

Page 31 / 48

MoWa OLFP-6-x-G-T001 4113643 en-us 2016-04-11.docx

2016-04-11

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Summary of Contents for OLFP-6 /X-G/-T001

Page 1: ...OLFP 6 X G T001 OffLineFilter Pressure Installation and Maintenance Instructions English translation of original instructions Keep for future reference Document No 4113643 ...

Page 2: ... Telephone 49 0 6897 509 1511 Fax 49 0 6897 509 1394 E mail guenter harge hydac com HYDAC FILTER SYSTEMS GMBH All rights reserved No part of this work may be reproduced in any form print photocopy or by other means or processed duplicated or distributed using electronic systems without the written consent of the publisher These documents have been created and inspected with the greatest care Howev...

Page 3: ...ions of personnel target group 12 Transporting the filtration unit 14 Storing the filtration unit 16 Decoding the model code label 17 Checking the scope of delivery 19 OLFP Features 20 Unit components 21 Unit dimensions 22 Hydraulic diagram 23 Mounting installing the unit 24 Notes on the hydraulic connection 26 Establishing electrical connection of filtration unit only for pump version without On ...

Page 4: ...t out of operation 39 Disposing of the unit 39 Customer Service 39 Spare parts list 40 Technical details 42 Model Code 43 Index 44 OLFP 6 X G T001 en us Page 4 48 MoWa OLFP 6 x G T001 4113643 en us 2016 04 11 docx 2016 04 11 ...

Page 5: ...iability shall remain unaffected Technical Support Contact our technical sales department if you have any questions on our product When contacting us please always include the model type designation serial no and part no of the product Fax 49 0 6897 509 9046 E mail filtersystems hydac com Modifications to the Product We would like to point out that changes to the product e g purchasing options etc...

Page 6: ...cumentation has a table of contents at the beginning There I select the chapter I m looking for and the corresponding page number de HYDAC Filtertechnik GmbH BeWa 123456a de Seite x Produkt Kapitel 200x xx xx The documentation number with its index enables you to order another copy of the operating and maintenance instructions The index is incremented every time the manual is revised or changed Ch...

Page 7: ... between the unit and other equipment Maintain the unit inspection intervals prescribed by law Document the results in an inspection certificate and keep it until the next inspection Hazard symbols These symbols are listed for all safety information and instructions in these operating instructions which indicate particular hazards to persons property or the environment Observe these instructions a...

Page 8: ...ardous situation with a medium level of risk which if not avoided can result lethal or serious injury CAUTION CAUTION The signal word indicates a hazardous situation with a low level of risk which if not avoided can result in minor or moderate injury NOTICE NOTICE The signal word indicates a hazardous situation with a high level of risk which if not avoided will result in damage to property OLFP 6...

Page 9: ...e laid out as follows HAZARD SYMBOL SIGNAL WORD Type and source of danger Consequence of the danger Measures to avert danger Observe regulatory information Observe the following regulatory information and guidelines Legal and local regulations for accident prevention Legal and local regulations for environmental protection Country specific regulations organization specific regulations OLFP 6 X G T...

Page 10: ...llowing Filtering hydraulic and lubrication fluids off line Maintaining adherence to all the instructions contained herein Performing requisite inspection and maintenance work Depending on the version see Section Model Code on page 43 only use the offline filter in connection with the following media NOTICE Unpermitted operating media The filter will be damaged Only use the filter with mineral oil...

Page 11: ...GmbH will assume no liability for any damage resulting from such use The user alone shall assume any and all associated risk Improper use may result in hazards and or will damage the device Examples of improper use Main flow filtration Operation with a non approved medium Operation under impermissible operating conditions Operation when the safety devices are defective Device modifications without...

Page 12: ...e corresponding specialist training and several years work experience They are able to assess and perform the work assigned to them they are also able to recognize potential hazards Activity Person Knowledge Transport storage Forwarding agent Specialist personnel Proof of knowledge of cargo securing instructions Safe handling operation of hoisting and lifting equipment Hydraulic electrical install...

Page 13: ...knowledge Check for leaks Disposal Specialist personnel Proper and environmentally friendly disposal of materials and substances Decontamination of contaminants Knowledge about reuse OLFP 6 X G T001 en us Page 13 48 MoWa OLFP 6 x G T001 4113643 en us 2016 04 11 docx 2016 04 11 ...

Page 14: ...tely drain the filter housing prior to transport and remove the filter element s Clean and flush the filter housing Transport the filter housing in an upright position on a pallet OLFP 6 X G T001 en us Page 14 48 MoWa OLFP 6 x G T001 4113643 en us 2016 04 11 docx 2016 04 11 ...

Page 15: ...Transporting the filtration unit Use two webbing slings to lift the unit as follows OLFP 6 X G T001 en us Page 15 48 MoWa OLFP 6 x G T001 4113643 en us 2016 04 11 docx 2016 04 11 ...

Page 16: ... element s Clean and flush the filter housing Storage temperature 30 40 C Humidity up to 80 relative humidity Storage duration Indefinitely Exchange all seals after a storage period of 2 years Always store the unit in an upright position OLFP 6 X G T001 en us Page 16 48 MoWa OLFP 6 x G T001 4113643 en us 2016 04 11 docx 2016 04 11 ...

Page 17: ...ousing can be found on the type label on the filter housing and the components Item Description 1 The type label of the filter housing 2 Name plate of electric motor 3 Model code for details see page 43 OLFP 6 X G T001 en us Page 17 48 MoWa OLFP 6 x G T001 4113643 en us 2016 04 11 docx 2016 04 11 ...

Page 18: ... Voltage Grid Electric supply voltage mains Frequency Frequency of the supply voltage Current Electric Current consumption Pressure max Operating pressure maximum Weight Weight when empty Flow rate Flow velocity Temp oil Permitted fluid temperature range Temp amb Permissible ambient temperature range Volume Vessel volume OLFP 6 X G T001 en us Page 18 48 MoWa OLFP 6 x G T001 4113643 en us 2016 04 1...

Page 19: ... all sealed with plastic plugs to prevent the intrusion of contaminants into the filter housing during transport The following items are supplied Qty Designation 1 OffLine Filter OLFP 1 Filter element installed 1 Locking cap for filter element installed 1 Installation and Maintenance Instructions this document OLFP 6 X G T001 en us Page 19 48 MoWa OLFP 6 x G T001 4113643 en us 2016 04 11 docx 2016...

Page 20: ...gging Very high contamination retention capacity through pronounced depth structure The applications are in low pressure circuits from which part of the flow rate is taken to establish an effective offline filtration The advantages of the OLFP Pressure Offline Filter are Longer lifetime for the main flow filter Improvement in component lifetime Higher machine availability Longer oil change interva...

Page 21: ...g 101 Filter cover with handles 102 Screw 103 Washer 104 Mutter 105 Ventilation air vent plugs 305 Motor pump assembly 306 Electric motor terminal box 313 Base frame with drip pan 600 Clogging indicator back pressure indicator 1200 On Off switch with motor protection optional OLFP 6 X G T001 en us Page 21 48 MoWa OLFP 6 x G T001 4113643 en us 2016 04 11 docx 2016 04 11 ...

Page 22: ...Unit dimensions Unit dimensions The power unit has the following dimensions All dimensions in mm OLFP 6 X G T001 en us Page 22 48 MoWa OLFP 6 x G T001 4113643 en us 2016 04 11 docx 2016 04 11 ...

Page 23: ...ection OUT 3 Drain DRAIN 100 Filter housing 105 Ventilation air vent plugs 305 Motor pump assembly 600 Clogging indicator back pressure indicator 601 Clogging indicator differential pressure indicator optional OLFP 6 X G T001 en us Page 23 48 MoWa OLFP 6 x G T001 4113643 en us 2016 04 11 docx 2016 04 11 ...

Page 24: ...with IN OUT Only install the filter when it is in an upright position Fasten the OLFP with suitable floor anchors using the 4 Ø 12 mm bore holes in the base Make sure that no stresses or vibrations are transmitted to the filter housing Use hoses or expansion joints if necessary OLFP 6 X G T001 en us Page 24 48 MoWa OLFP 6 x G T001 4113643 en us 2016 04 11 docx 2016 04 11 ...

Page 25: ...ficient room A 530mm to change the filter element In order to make changing the filter element easier install the unit near the filter housing shut off devices OLFP 6 X G T001 en us Page 25 48 MoWa OLFP 6 x G T001 4113643 en us 2016 04 11 docx 2016 04 11 ...

Page 26: ...aight pipe runs and hydraulic oils Additional threaded connections and pipe bends increase the pressure differential Keep the height difference between the pump and the fluid level as low as possible Hoses must be suitable for suction pressures of at least 0 5 bar Constrictions in the connections and lines should be avoided This could compromise suction output and cause cavitation Take note that t...

Page 27: ...he electrical connection of units without connection plugs to the power supply module may only be performed by a technician with corresponding knowledge and skills Compare the voltage and frequency specifications on the motor type label with the existing network specifications Depending on the voltage supply connect the electric motor of the pump with a Y or delta connection see type label on the ...

Page 28: ...of the motor The pumps will be destroyed In jog mode check the direction of rotation of the motors A rotation direction arrow on the fan cover of the motor identifies the correct direction of rotation If rotation is in the opposite direction change the phases in the terminal box or rotate the phases in the connection plug using the phase inverter in the connection plug OLFP 6 X G T001 en us Page 2...

Page 29: ... only for option PKZ If the OLF is equipped with a pump and an On Off switch switch the pump on or off at the On Off switch The on off switch has a motor protection switch Performing maintenance The filtration unit is supplied as standard without a differential pressure indicator We have several clogging indicators with optical or electrical signal transmitters in our accessories list The clogging...

Page 30: ...e the shut off valve on IN inlet and OUT outlet 2 Depressurize the filter housing Remove the air bleed screw by turning it counterclockwise with a 10 mm Allen wrench 3 Empty the filter housing via the DRAIN port Collect the escaping fluid 38 liters in a suitable container and dispose of it in an environmentally correct manner OLFP 6 X G T001 en us Page 30 48 MoWa OLFP 6 x G T001 4113643 en us 2016...

Page 31: ...Performing maintenance 4 Loosen the eight 24 mm wrench size screws and unscrew them completely OLFP 6 X G T001 en us Page 31 48 MoWa OLFP 6 x G T001 4113643 en us 2016 04 11 docx 2016 04 11 ...

Page 32: ...g maintenance 5 Using the handles take the filter cover off in an upwards direction and place it on a clean surface OLFP 6 X G T001 en us Page 32 48 MoWa OLFP 6 x G T001 4113643 en us 2016 04 11 docx 2016 04 11 ...

Page 33: ...nance 6 Using the handles on the locking cap remove the used filter element from the filter housing in an upwards direction OLFP 6 X G T001 en us Page 33 48 MoWa OLFP 6 x G T001 4113643 en us 2016 04 11 docx 2016 04 11 ...

Page 34: ...45 The filter element is to be disposed of in an environmentally correct manner 8 Take the new filter element out of the packaging Wet the O rings on the new filter element lightly with the fluid OLFP 6 X G T001 en us Page 34 48 MoWa OLFP 6 x G T001 4113643 en us 2016 04 11 docx 2016 04 11 ...

Page 35: ...Performing maintenance 9 Place the locking cap onto the new filter element and turn it 45 to connect OLFP 6 X G T001 en us Page 35 48 MoWa OLFP 6 x G T001 4113643 en us 2016 04 11 docx 2016 04 11 ...

Page 36: ...ht pressure pressing it downwards and screwing it in Do not use a hammer etc No filtration effect will occur without a locking cap 11 Check the O ring in the housing cover for damage and replace it if necessary OLFP 6 X G T001 en us Page 36 48 MoWa OLFP 6 x G T001 4113643 en us 2016 04 11 docx 2016 04 11 ...

Page 37: ...ews with washers for the filter cover in the bore holes and screw on the nuts with washers below by hand Tighten the eight 24 mm wrench size screws with a torque of 120 Nm To keep the screws operating smoothly we recommend assembly paste OLFP 6 X G T001 en us Page 37 48 MoWa OLFP 6 x G T001 4113643 en us 2016 04 11 docx 2016 04 11 ...

Page 38: ...serve the bleeding bore during filling Close the shut off device on IN inlet as soon as fluid escapes Screw in the air bleed screw in a clockwise direction using a 10 mm Allen wrench Tighten the air bleed screw with a torque of 20 Nm 15 The filter is ready for operation OLFP 6 X G T001 en us Page 38 48 MoWa OLFP 6 x G T001 4113643 en us 2016 04 11 docx 2016 04 11 ...

Page 39: ...f the unit Dispose of the packaging material in an environmentally friendly manner After dismantling the unit and separating the various materials dispose of the unit in an environmentally friendly manner Customer Service HYDAC Service GmbH Friedrichsthaler Straße 15 Werk 13 66540 Neunkirchen Heinitz Germany Telephone 49 0 681 509 883 Fax 49 0 681 509 324 E mail service hydac com OLFP 6 X G T001 e...

Page 40: ...of the filter use only original spare parts and accessories When ordering spare parts make sure to always indicate the complete unit designation see section Model Code on page 43 OLFP 6 X G T001 en us Page 40 48 MoWa OLFP 6 x G T001 4113643 en us 2016 04 11 docx 2016 04 11 ...

Page 41: ...RAIN tag 1 3207244 119 Locking cap NBR 1 3735128 120 O ring NBR 2 614507 305 Gear pump assembly 1 311 Hose assembly 1 600 Clogging indicator acc to model code 1 Filter element N6DMxxx 1 Seal kit Consisting of position 106 and 2x 120 1 Not available as spare part not orderable Upon request OLFP 6 X G T001 en us Page 41 48 MoWa OLFP 6 x G T001 4113643 en us 2016 04 11 docx 2016 04 11 ...

Page 42: ...g to ISO 228 1 Bleeding VENT G according to ISO 228 1 Permissible ambient temperature range 10 40 C Material of sealings NBR FKM Filter head material Carbon steel Filter bowl material Carbon steel Permitted fluid temperature range 10 80 C Permissible storage temperature range 40 40 C Filter housing volume 38 liters Weight when empty 110 kg OLFP 6 X G T001 en us Page 42 48 MoWa OLFP 6 x G T001 4113...

Page 43: ...t 60 Hz X other voltages on request z Without electro motor Measurement technology M MetallicContamination Sensor MCS 14xx a AquaSensor AS1000 z without Filter element type DM DIMICRON Sealing material N NBR F FKM FPM Viton Clogging indicator E Standard back pressure indicator B Differential pressure indicator optical VM2BM x C Differential pressure indicator electrical VM2C x D3 Differential pres...

Page 44: ...housing volume 42 filtration 11 14 16 21 27 29 36 Flow rate 18 26 Forwarding agent 12 G gear 43 Gear pump 41 H Hazard symbol 7 9 Hydraulic diagram 23 I Imprint 2 IN 21 23 24 30 38 41 42 Inlet 42 installation 12 20 24 installing 24 Internal pipe diameter 26 ISO 42 L Locking cap 19 41 M Maintenance 1 19 Material of sealings 42 Measurement 43 Measurement technology 43 Measures 9 Mineral oil 26 Model ...

Page 45: ...e parts 40 Spare parts list 40 Specialist personnel 12 13 Storage temperature 16 Supply voltage 43 switching off 29 T Transport 12 14 troubleshooting 12 Type label 41 V VENT 42 W Weight 18 42 OLFP 6 X G T001 en us Page 45 48 MoWa OLFP 6 x G T001 4113643 en us 2016 04 11 docx 2016 04 11 ...

Page 46: ...Notes ...

Page 47: ......

Page 48: ...iet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Phone 49 0 6897 509 01 Central Fax 49 0 6897 509 846 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com E mail filtersystems hydac com ...

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