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HYDAC FILTER SYSTEMS FluidControl FCU 8111, Operating And Maintenance Instructions Manual

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HYDAC FILTER SYSTEMS FluidControl FCU 8111 Operating And Maintenance Instructions Manual Download Page 11

 

Safety information 

 

Structure of the safety information and instructions 

All warning instructions in this manual are highlighted with pictograms and 

signal words. The pictogram and the signal word indicate the severity of the 

danger. 
Warning instructions listed before an activity are laid out as follows: 

 

 

 

 

 

HAZARD SYMBOL 

 

 SIGNAL WORD 

Type and source of danger 

Consequence of the danger 

► 

Measures to avert danger 

 

Observe regulatory information 

Observe the following regulatory information and guidelines: 

•

  Legal and local regulations for accident prevention 

•

  Legal and local regulations for environmental protection 

•

  Country-specific regulations, organization-specific regulations 

 

FCU 8111 /-Aviation 

en(us) 

  /   

BEWA FCU8111 3690427a en-us 2017-01-23.doc 

2017-01-23 

 

Summary of Contents for FluidControl FCU 8111

Page 1: ...CU 8111 Aviation FluidControl Unit Operating and Maintenance Instructions Valid from firmware versions 3 32 up English translation of original instructions Keep for future reference Document No 3690427a ...

Page 2: ...ustriegebiet 66280 Sulzbach Saar Telephone 49 6897 509 1511 Telefax 49 6897 509 1394 E Mail guenter harge hydac com HYDAC FILTER SYSTEMS GMBH All rights reserved No part of this work may be reproduced in any form print photocopy or by other means or processed duplicated or distributed using electronic systems without the written consent of the publisher These documents have been created and inspec...

Page 3: ...e Deviating from Intended Use 13 Qualifications of personnel target group 14 Transporting the FCU 16 Storing the FCU 17 Checking the Scope of Delivery 18 Description of the FCU 19 Operating elements Dimensions 20 Hydraulic diagram 21 FCU Function Description 22 Adjusting the carry and support handle 25 Working ergonomically 25 Electrical connection of the FCU 26 Connecting the POWER INPUT 26 Conne...

Page 4: ...and switching 39 MODE M3 Filter to performance of automatic filtration 39 MODE M4 Filtering from to performance of automatic filtration 40 MODE M5 Measure Autostop 40 MEMORY Menu 41 Designating the measurement point 42 Setting the averaging interval 44 Selective deletion 45 Delete all 47 Change meas point 48 Setting the memory mode 49 Overwrite 49 Stop if full 49 PRINT menu 50 Logs 51 PRINT Conten...

Page 5: ...ssages and Troubleshooting 79 Performing maintenance 83 Cleaning the FCU 83 Changing the FCU Filter Element 83 Replacing the paper roll ink ribbon in the dot matrix printer 86 Disposing of the FCU 89 Calibrating the FCU 89 Spare parts 90 FCU 8xx1 version for HFD fluids 90 FCU 8xxx 90 Accessories 91 Technical data 92 Appendix 94 Explanation of the measuring technology terms used 94 Customer Service...

Page 6: ...4059 100 SAE AS 4059 table 100 Cleanliness codes according to SAE 101 Absolute particle count larger than a defined particle size 101 Specifying a cleanliness code for each particle size 101 Specifying the highest cleanliness code measured 101 NAS 1638 102 Factory default settings 103 Glossary 104 Index 106 FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 7: ... shall remain unaffected Technical Support If you have any questions suggestions or encounter any problems of a technical nature please don t hesitate to contact us When contacting us please always include the model code and part no of the product Fax 49 6897 509 9046 E Mail filtersystems hydac com Modifications to the Product We would like to point out that changes to the product e g purchasing a...

Page 8: ...ng for The document has a table of contents at the beginning I select the chapter I m looking for and the corresponding page number de HYDAC Filtertechnik GmbH BeWa 123456a de Seite x Produkt Kapitel 200x xx xx The documentation number with its index enables you to order another copy of the operating and maintenance instructions The index is incremented every time the manual is revised or changed ...

Page 9: ... which may arise between the unit and other equipment Maintain the unit inspection intervals prescribed by law Document the results in an inspection certificate and keep it until the next inspection Hazard symbols These symbols are listed for all safety information and instructions in these operating instructions which indicate particular hazards to persons property or the environment Observe thes...

Page 10: ... WARNING The signal word indicates a hazardous situation with a medium level of risk which if not avoided can result lethal or serious injury CAUTION CAUTION The signal word indicates a hazardous situation with a low level of risk which if not avoided can result in minor or moderate injury NOTICE NOTICE The signal word indicates a hazardous situation with a high level of risk which if not avoided ...

Page 11: ...ivity are laid out as follows HAZARD SYMBOL SIGNAL WORD Type and source of danger Consequence of the danger Measures to avert danger Observe regulatory information Observe the following regulatory information and guidelines Legal and local regulations for accident prevention Legal and local regulations for environmental protection Country specific regulations organization specific regulations FCU ...

Page 12: ...ends to the following observing all instructions contained in the instruction manual performing inspection and maintenance work Depending on the version see model code you may use the FCU only in connection with the following media NOTICE Impermissible operating media The FCU will be destroyed Only use the FCU in connection with HFD R fluids such as phosphate acid esters Skydrol Fyrquel Hyjet etc ...

Page 13: ...mbH will assume no liability for any damage resulting from such use The user alone shall assume any and all associated risk Improper use may result in hazards and or will damage the device Examples of improper use Operation in potentially explosive atmospheres Operation with a non approved medium Operation under non approved operational conditions Operation when the safety devices are defective De...

Page 14: ...zards due to improper use Specialist personnel such persons with corresponding specialist training and several years work experience They are able to assess and perform the work assigned to them they are also able to recognize potential hazards Activity Person Knowledge Transport storage Forwarding agent Specialist personnel Proof of knowledge of cargo securing instructions Safe handling operation...

Page 15: ...nowledge Knowledge about how to handle operating media Disposal Specialist personnel Proper and environmentally friendly disposal of materials and substances Decontamination of contaminants Knowledge about reuse FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 16: ...port the FCU in a horizontal or vertical position Always carry the FCU by the carry and support handle or transport the FCU in the appropriate accessory case see accessory FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 17: ...eaning agents and flushing fluids in an environmentally friendly manner Storage temperature 20 85 C 4 185 F Humidity up to 90 relative humidity non condensing Air Clean salt free air not near oxidizing substances rust film Storage duration Indefinite Store the FCU upright or horizontally FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 18: ...ollowing items are supplied Pc Description 1 FluidControl Unit FCU 8111 1 Power supply unit and connection cable Euro UK USA AUS 1 hp hose with mini measurement port DN2 L 5000 mm 1 Return hose DN 7 L 2000 m 1 Connection cable FCU PC 1 CD ROM with FluMoS light software 1 Operation and Maintenance Instructions this document 1 Calibration certificate FCU 8111 Aviation en us BEWA FCU8111 3690427a en ...

Page 19: ...r units can for example be actuated via relay outputs For input and output functions the FCU possesses a keyboard an LCD Liquid Crystal Display a dot matrix printer control relay outputs and a serial data interface The FCU possesses a mini measurement port System 1620 as an input for connection with the hydraulic unit as well as a DN 7 plug nipple a a return flow A flow rate control valve is avail...

Page 20: ...T B Return port connection OUTLET C Switch On Off D Electrical connection 24 V DC E Serial interface F Control port G Sealing cover J Dot matrix printer K Display L Keyboard M Flow rate regulator N Filter element FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 21: ...lic diagram 9 1 8 7 5 OUTLET INLET Item Code 1 Optical sensor 5 Flow rate sensor 7 Flow rate control valve adjustable 8 Filter 9 Flow control valve FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 22: ...te control valve adjustable 8 Filter 9 Flow control valve 11 Serial interface 12 Keyboard 13 Relay 14 Dot matrix printer A continuous flow of oil runs through an optical sensor 1 comprised of a laser light source 2 and a photo receiver 3 The contamination particles present in the flow of oil cause pulse like darkenings of the light beam which FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 201...

Page 23: ...pendent flow of oil A hydraulic filter 8 with electrical contamination indicator is positioned upstream from this for the purpose of protecting against failure due to contamination The FCU can be operated via keyboard 12 Characteristic values for the measurement can be modified and various kinds of presentation can be selected in the LCD display 6 If not set otherwise the following information is ...

Page 24: ...rror has been rectified the evaluation electronics recognizes this fact resets the fault message fully automatically and closes the Relay 3 contacts Both the measuring operations and the storing of data are resumed This ensures that measurement operations can restart without requiring the intervention of operating personnel after malfunctions such as voltage loss flow errors caused by drops in pre...

Page 25: ...ion continue as follows Hold down both release buttons a at the same time and select the desired position of the carry and support handle b Once the position has been reached release both release buttons a and ensure that the carry and support handle b audibly and noticeably locks into place Working ergonomically FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 26: ...ne print out for 6 hours The battery is automatically recharged when the power adapter is plugged in regardless of whether the FCU is switched on or off at the switch or not Connecting the POWER INPUT Insert the hollow plug on the supplied power adapter into the rear bush POWER INPUT Switch on the FCU on or off at the On Off switch on the rear side This connection is used for supplying the FCU ele...

Page 27: ...ion line 4 RXD Receiving line 8 GND Ground A corresponding cable for connecting the FCU to a PC is included in the scope of delivery Serial RS 485 Interface OPTIONAL Pin Signal function 1 screen 2 T TA Transmission data 4 R RA Received data 8 GND Ground 9 T TB Transmission data 11 R RB Received data 15 5 V Supply bus termination The pin assignment corresponds to DIN 66348 DIN measurement bus FCU 8...

Page 28: ...ad for the relay contacts Maximum switching voltage 24 V DC 50 V AC maximum switching power 30 W 50 VA Pin 1 24 V operating voltage in battery operation 12 V maximum load capacity 200 mA Pin 4 Ground GND Pin 5 Battery switch off When pin 5 is connected to pin 4 the FCU is not supplied by integrated batteries This enables the FCU to be remote controlled switched on and off via an external power sup...

Page 29: ...or Flow rate within set range M2 Exceed Measured value upper limit After switch on or start of a measurement Goes out again when measured value lower limit Measured value upper limit After switch on or start of a measurement Goes out again when measured value lower limit Fall below lower limit After switch on or start of a measurement Goes out again when measured value upper limit lower limit Afte...

Page 30: ...r limit or Measured value upper limit After switching the unit on or starting a measurement or Lower limit measured value upper limit Measured value lower limit or Measured value upper limit After switching the unit on or starting a measurement or Lower limit measured value upper limit No function Always off Always off M3 Measuremen t is currently in progress and one or more of the last 5 measured...

Page 31: ...urement Test cycle time has elapsed check measuremen t is running Goes out again when measured value upper limit Test cycle time is restarted M5 Measuremen t currently in progress Measuremen t stopped After the first measured value is available Flow error Flow rate within set range In mode M2 Measure Switch the relays keep their last setting after the Stop button has been pressed Pressing the Stop...

Page 32: ...hannel NAS 0 15 100 µm channel NAS 0 15 2 µm channel ISO 10 25 5 µm channel ISO 7 23 15 µm channel ISO 5 21 Flow rate 0 150 M3 Filtration limit ISO 10 7 5 25 23 21 NAS 0 0 0 15 15 15 M4 Filtration limits ISO 10 7 5 25 23 21 NAS 0 0 0 15 15 15 M4 Test cycle time 0 1440 M5 Start delay 5 120 M5 Number of measurements 1 100 FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 33: ... system before performing any work on it NOTICE If the OUTLET connection is closed or blocked The FCU will be damaged Never seal the OUTLET connection Put the open end of the OUTLET return hose into an unpressurized container and secure it from falling out FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 34: ...rate control valve to a value of 3 3 Check the system pressure Ensure that this does not exceed a pressure of 250 bar 4 Connect the high pressure hose to the INLET connection 5 Now connect the other end of the high pressure hose to the system Fluid starts to flow through the FCU as soon as the system has been connected to the pressure fitting FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 201...

Page 35: ...9 V 80 3 Bus address 1 Battery 13 49 V 80 4 Viscosity range 1 50 mm s 5 Measure OK START Abort STOP The FCU is ready for operation Conducting Measurements via the High Pressure Port INLET Press the START key and set the flow rate to 50 ml min using the flow control valve on the front If an error message appears in the display turn the flow control valve in the required direction until the error me...

Page 36: ...ay texts user entries are highlighted in bold printed version or magenta PDF file Comments are shown in italics Function of the Keys Control buttons gray ok start Confirm entries Start measurement stop Cancel entries Stop measurement Scroll through menus when the menu symbol is displayed Scroll through Selection Raise lower numbers and letters in Input mode FCU 8111 Aviation en us BEWA FCU8111 369...

Page 37: ...s via relays 1 and 2 Display particle counts This key responds only when a measurement is being carried out Direct input of multi digit numerals Only in input mode Display Lighting 1x goes out again after 20 s 2x stays switched on press 1x to switch off Key Combinations ok start Insert space in measuring position designation Press the keys simultaneously ok start Deleting space in measuring positi...

Page 38: ...ast is preset mode MODE M1 Measure MODE M2 Measure Switch MODE M3 Filter to MODE M4 Filter from to MODE M5 Measure Autostop ok start Confirm entries and start measurement When autostart is activated confirmation occurs automatically immediately after switching on the FCU stop Accept the setting and exit the MODE menu FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 39: ...le reference values for triggering these switching sequences The flow volumetric flow rate Cleanliness rating of the hydraulic fluid indicated according to NAS or SAE or ISO Typical applications Signal switching to a control panel at fully automated test benches MODE M3 Filter to performance of automatic filtration Mode M3 Filter to enables the FCU to assume control of an external filtration unit ...

Page 40: ...d off Typical applications Long term monitoring and filtration of the oil cleanliness in hydraulic systems and documentation thereof via an online printout MODE M5 Measure Autostop NOTICE Autostop does not cut off the oil flow Oil flow through the FCU even when measurement has been concluded Block off the supply line to the FCU by hand Switch off the pressure generating system Mode M5 Measure auto...

Page 41: ...used 0 0 Memory empty 100 Memory full memory MEMORY 0 0 Meas point MEMORY 0 0 Averaging interval MEMORY 0 0 Selective deletion MEMORY 0 0 Delete all MEMORY 0 0 Change meas point MEMORY 0 0 Memory mode ok start Confirm entries stop Accept the setting and exit the MEMORY menu FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 42: ...designations to be permanently configured and called up as needed memory MEMORY 0 0 Meas point ok start Measuring point 2 Designation 1 Select the respective measurement point via the keys ok start Measuring point 2 Designation 1 The first letter blinks Measuring point 2 Designation 1 Navigate to the position desired using the keys Measuring point 2 Designation 2 Select the characters from the tab...

Page 43: ...N O P Q R S T U V W X Y z Insert character Press the ok start keys simultaneously and a space will be inserted in front of the character just marked Delete character Press the ok start keys simultaneously and the character just marked will be deleted from the measuring point designation FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 44: ...causes the averaging function to be deactivated Each measured value is immediately saved and printed out The values 0 1440 minutes are possible for the averaging interval The current non averaged measured value is always shown in the FCU display memory MEMORY 0 0 Averaging interval ok start Averaging interval x min Averaging interval x min or Averaging interval x min ok start Confirm entries stop ...

Page 45: ...on Date Measuring point ok start Press this key to confirm the operating mode selected and to initiate measurement stop Abort and exit without saving Log selection Number ok start Log number from xxx to yyy xxx yyy The default value is the last log number Log number from xxx to yyy Change values or Log number from xxx to yyy ok start Are you sure OK YES STOP NO ok start YES The selected logs are d...

Page 46: ...f dd mm yyyy are deleted stop Abort and exit without saving Log selection Meas point ok start Measuring point Designation X Designation X specified value is the measuring point of the last log Measuring point Designation X ok start Are you sure OK YES STOP NO ok start YES The selected logs of designation X are deleted stop Abort and exit without saving FCU 8111 Aviation en us BEWA FCU8111 3690427a...

Page 47: ...og Measuring point Designation X ok start Are you sure OK YES STOP NO ok start YES The selected logs of the date dd mm yyyy and the measuring point are deleted stop Abort and exit without saving Delete all This menu item enables the entire log memory to be deleted memory MEMORY 0 0 Delete all ok start Are you sure OK YES STOP NO ok start YES All logs are deleted stop Abort and exit FCU 8111 Aviati...

Page 48: ...e meas point ok start Xxx dd mm yyyy hh mm Designation X Xxx dd mm yyyy hh mm Designation X ok start Change measurement point Designation X or Change measurement point Designation X ok start ok start Confirm entries stop Abort and exit without saving FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 49: ...in the memory If the memory is 100 full the oldest log in the memory is deleted This can continue to be repeated during an ongoing measurement until only one i e the current log is in memory Then the oldest log line is deleted Stop if full Once 100 logs or 3000 measured values have been stored you can start no further measurements Delete one or more logs in order to carry out further measurements ...

Page 50: ...the parameter list print PRINT Logs PRINT PRINT Contents PRINT PRINT All parameters PRINT Paper feed PRINT Online printout PRINT Print out cancel ok start Press this key to confirm the operating mode selected and to initiate measurement stop Abort and exit FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 51: ...tion Meas point Log selection Date Measuring point ok start Confirm entries stop Abort and exit Log selection Number ok start Log number from xxx to yyy ok start Press this key to confirm the operating mode selected and to initiate measurement Printout format List Printout format Graph ok start Press this key to confirm the operating mode selected and to initiate measurement FCU 8111 Aviation en u...

Page 52: ...Date ok start Date of log dd mm yyyy ok start Press this key to confirm the operating mode selected and to initiate measurement Printout format List Printout format Graph ok start Press this key to confirm the operating mode selected and to initiate measurement Printout of ISO Printout of particle only for print out format List FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 201...

Page 53: ...s key to confirm the operating mode selected and to initiate measurement Printout format List Printout format Graph ok start Press this key to confirm the operating mode selected and to initiate measurement Printout of ISO Printout of particle only for print out format List Printout of NAS ok start The selected logs are printed FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 201...

Page 54: ...ement Measuring point Designation X ok start Press this key to confirm the operating mode selected and to initiate measurement Printout format List Printout format Graph ok start Press this key to confirm the operating mode selected and to initiate measurement Printout of ISO Printout of particle only for print out format List Printout of NAS FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 201...

Page 55: ...FCU menus ok start The selected logs are printed stop Abort and exit FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 56: ...gnation starting and stopping time and number of log lines print PRINT PRINT Contents ok start Confirm entries and initiate printing stop Abort and exit PRINT All parameters All the current settings are outputted print PRINT PRINT All parameters ok start Confirm entries and initiate printing stop Abort and exit FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 57: ...ne printout ok start Online printout ON Online printout OFF ok start Press this key to confirm the operating mode selected and to initiate measurement Printout format List Printout format Graph ok start Press this key to confirm the operating mode selected and to initiate measurement Printout of ISO Printout of particle only for print out format List Printout of NAS FCU 8111 Aviation en us BEWA FC...

Page 58: ...exit LIMITS menu The LIMITS menu enables settings limits to be entered for the various operating modes limits LIMITS M2 Relay 1 LIMITS M2 Relay 2 LIMITS M3 Filter to LIMITS M4 Filter from to LIMITS M5 Start delay ok start Press this key to confirm the operating mode selected and to initiate measurement stop Abort and exit FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 2...

Page 59: ...unc No function M2 R1 Switch func Within range M2 R1 Switch func Outside range M2 R1 Switch func Exceed M2 R1 Switch func Fall below ok start Press this key to confirm the operating mode selected and to initiate measurement M2 R1 Limit values xxx yyy Unit Jump from value to value M2 R1 Limit values xxx yyy Unit Select limit values by scrolling through them using the keys ok start Press this key to...

Page 60: ...FCU menus stop Abort and exit FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 61: ...n M2 R2 Switch func Within range M2 R2 Switch func Outside range M2 R2 Switch func Exceed M2 R2 Switch func Fall below ok start Press this key to confirm the operating mode selected and to initiate measurement M2 R2 Limit values xxx yyy Unit Jump from value to value M2 R2 Limit values xxx yyy Unit Select limit values by scrolling through them using the keys ok start Press this key to confirm the o...

Page 62: ...5 µm Channel ISO 15 µm Channel ISO Flow rate MODE M3 limits LIMITS M3 Filter to ok start M3 Limit values xx yy zz Standard Jump from value to value M3 Limit values xx yy zz Standard ok start Press this key to confirm the operating mode selected and to initiate measurement stop Abort and exit FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 63: ...mit values xx yy zz Standard ok start Press this key to confirm the operating mode selected and to initiate measurement M4 Test cycle time xxx min Standard value 120 min ok start Press this key to confirm the operating mode selected and to initiate measurement stop Abort and exit FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 64: ...key to confirm the operating mode selected and to initiate measurement M5 Number of measurements N n 1 100 or M5 Number of measurements n n 1 100 ok start Press this key to confirm the operating mode selected and to initiate measurement stop Abort and exit FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 65: ...setup SETUP Autostart SETUP Abort at Q 0 SETUP Pump start delay SETUP Date Time SETUP Bus address SETUP Operating hours SETUP Battery state ok start Press this key to confirm the operating mode selected and to initiate measurement stop Abort and exit FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 66: ...elected MODE setup SETUP Autostart ok start Autostart No Autostart yes ok start Autostart function M1 Measure Autostart function M2 Measuring and switching Autostart function M3 Filter to Autostart function M4 Filter from to ok start Press this key to confirm the operating mode selected and to initiate measurement stop Abort and exit FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 d...

Page 67: ...interrupted or stopped altogether An interrupted measurement automatically continues when a sufficient flow rate is present again This function works in all operating modes setup SETUP Abort at Q 0 ok start Abort at Q 0 No Abort at Q 0 yes ok start Press this key to confirm the operating mode selected and to initiate measurement stop Abort and exit FCU 8111 Aviation en us BEWA FCU8111 3690427a en ...

Page 68: ...caused by dry running of the pump This function is in effect in all operating modes except M2 Measurement resumes as soon as enough flow is available The stopping time ranges from 1 to 200 seconds practical recommendation 60 seconds The 0 sec setting causes the averaging function to be deactivated This means that the FCU waits as long as you wish for flow setup SETUP Pump start delay ok start Pump...

Page 69: ... Date dd mm yyyy ok start ok start Press this key to confirm the operating mode selected and to initiate measurement Time hh mm ss ok start Correct the time stop Abort and exit Time hh mm ss Selection Time hh mm ss or Time hh mm ss ok start ok start Confirm entries stop Abort and exit FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 70: ... address 1 or Bus address 3 ok start ok start Press this key to confirm the operating mode selected and to initiate measurement stop Abort and exit Display operating hours The operating hours of the unit are displayed The operating hours meter only records the measurement time setup SETUP Operating hours ok start Operating hours n h ok start Press this key to confirm the operating mode selected an...

Page 71: ...e is shown setup SETUP Battery state ok start Battery voltage 13 63 V 80 ok start Press this key to confirm the operating mode selected and to initiate measurement stop Abort and exit FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 72: ...selected and to initiate measurement stop Abort and exit the Powerup menu Selecting the language In this menu item you can select the language for the texts shown on the display and on printouts for the installed dot matrix printer Language ok start Applying the submenu selected Language German German Language German English Language German French Language German Programmable ok start Press this k...

Page 73: ...FCU menus stop Abort and exit the Powerup menu FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 74: ...t Applying the submenu selected Measurement volume 100 ml Depending on the key the value is increased decreased by 1 ml Or Measurement volume XXX ml Enter measurem ent volume via the keyboard ok start Press this key to confirm the operating mode selected and to initiate measurement stop Abort and exit FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 75: ...ion You can switch back and forth between the display in ISO or NAS coding and the display of particle counts with the keys SAE NAS Partikel ISO During the representation of the contamination class in NAS coding the figures letters in brackets state the selected particle size range FCU 81xx 2 2 5 µm 5 5 15 µm 15 15 25 µm 25 25 50 µm 50 50 100 µm 100 100 µm The particle sizes displayed can be selec...

Page 76: ...al or C cumulative behind the display of the expired measurement time Differential representation means particle count in the particle size ranges FCU 81xx 2 5µm 5 15µm 15 25µm 25 50µm 50 100µm and 100µm Cumulative representation means particle count in the particle size ranges FCU 81xx 2µm 5µm 15µm 25µm 50µm and 100µm If the determined particle count lies above the specified display range see pag...

Page 77: ...ate Measuring point Date of log dd mm yyyy Measuring point Designation x Delete all Change Measuring point Xxx dd mm yyyy hh mm Memory mode Overwrite Stop if full PRINT Logs Number List Graph Date List Graph Meas point List Graph Date Measuring point List Graph PRINT Contents All parameters Paper feed Online printout On OFF Print out cancel LIMITS M2 Relay 1 M2 R1 Meas Channel See table page 62 M2...

Page 78: ...M4 Test cycle time X min M5 Start delay M5 Start delay XX s M5 Qty Measurements X SETUP Autostart Yes M1 Measure M2 Measure Switch M3 Filter to M4 Filter from to no Abort at Q 0 Yes No Pump start delay X s Date Time Date dd mm yyyy Time Hh mm ss Bus address X Operating hours X h Battery status xx xx V yy POWERUP Language German English French Programmable Test volume x ml FCU 8111 Aviation en us B...

Page 79: ...Cause Strong electromagnetic interference has changed the parameters Rest all parameters using the keyboard or transfer the parameters with the FluMoS software Measurement ended Memory for measured values full The setting for the Memory mode parameter is at Stop if full The maximum number of reports or measured values has been reached No more values can be stored Delete the reports or set the Memo...

Page 80: ... are deleted automatically After the next power up this message is not displayed again if it was just a brief malfunction If this message is displayed several times this means that the internal back up battery is probably dead Send the FCU to HYDAC for repair No logs stored You have tried to print logs but the FCU memory is empty Carry out measurements Too few points You have tried to print a grap...

Page 81: ...n required to take measurements Turn the flow control valve clockwise until measurement operation starts Flow rate error Correct 100 ml The flow through the particle sensor is higher than the maximum value of 60 ml min permitted to take measurements Turn the flow control valve counterclockwise until measurement operation starts Internal dot matrix printer not ready Paper roll empty Insert a new ro...

Page 82: ...FCU to HYDAC for repair Laser sensor error The monitoring of the transmitting current in the laser sensor has tripped Either the measurement cell is blocked or there is air in the measurement cell In Bottle Sampling operation this message can occur between the analysis of the sample bottles more often because depending on can run dry on the viscosity of investigated sample and the time interval of...

Page 83: ...working properly Cleaning the FCU Clean the control panel with a clean moist cloth Do not use any chemical cleaning agents as these may damage the film attached to the surface of the FCU Clean the outside of the FCU with a moist cloth Changing the FCU Filter Element To change the filter proceed as follows 1 Turn the FCU so that the rear side faces upwards Ensure that the flow rate control valve is...

Page 84: ...environmentally correct manner Check the now visible O ring for damage Replace it if necessary 5 Put the new filter element into the mount bore with the opening facing down 6 Check the O ring on the screw plug for damage Replace it if necessary 7 Screw the screw plug from the filter in clockwise with a size 6 Allen wrench und tighten it securely FCU 8111 Aviation en us BEWA FCU8111 3690427a en us ...

Page 85: ...r damage Replace it if necessary 9 Insert and manually screw in the sealing cover clockwise Tighten the sealing cover with a 19 mm ring spanner 10 The filter element change is now complete FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 86: ...ff the FCU off at the switch 2 Lift the cover of the dot matrix printer 3 Remove the ink ribbon from the dot matrix printer in an upward direction To do this press on the right side of the ink ribbon 4 Remove the paper roll from the dot matrix printer in an upward direction FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 87: ...er roll and place it in the new paper roll 10 Feed the start of the new paper roll into the slot 11 Turn the transport roll with your finger to feed the paper through 14 Pull the paper a little further through the dot matrix printer FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 88: ...to the dot matrix printer using two fingers 18 Feed the start of the paper through the slot in the cover 19 Close the cover of the dot matrix printer 20 Changing the paper roll ink ribbon is complete Switch on the FCU at the switch FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 89: ...ing the device and separating its various materials dispose of it in an environmentally friendly manner Calibrating the FCU We recommend that the FCU be recalibrated every year You will receive a calibration certificate at the time of each calibration FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 90: ...rticle designation 349204 Connecting cable FCU PC 349155 Package of paper rolls dot matrix printer 5 rolls Roll diameter 50 mm Roll width 58 mm 349156 Ink ribbon for dot matrix printer 3090803 Power supply without connecting cable Primary 90 264 V AC Secondary 24 V DC 2300 mA 6008448 Connecting cable for power supply Euro plug 2000 mm long 6008447 Connecting cable for power supply Plug for UK 2000...

Page 91: ...per 1 ink ribbon for dot matrix printer 3355176 FluMoS light Software download available free of charge at www hydac com 3371637 FluMoS Professional Software 3053829 LabView Driver Package Software 3143926 Windows Driver Package Software FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 92: ...nge FCU 81xx NAS 0 15 ISO 0 0 0 25 23 21 Recalibration Recommended annually Battery buffered log memory Up to 3000 measured values Connectors rear INLET Test point type 1620 DN2 OUTLET Plug nipple DN7 INLET Operating pressure 1 250 bar OUTLET Flow rate Maximum 250 ml min at 250 bar Operating pressure max 3 bar counterpressure Measurement flow rate 40 60 ml min Permissible viscosity range 1 50 mm s...

Page 93: ...inter Serial interface RS 232 for models BUS RS 485 with 15 pin Sub D plug Ambient temperature range 0 55 C 32 131 F Storage temperature range 20 80 C 4 185 F Relative humidity max 90 non condensing Protection class II double insulated IP class IP40 Weight 14 kg FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 94: ...he measurement volume can be set by the user Measured value The contamination codes determined by a single measurement shown as a three digit ISO code or NAS codes or SAE codes of the individual particle size channels Measurement After the OK START key is pressed a single measurement begins followed immediately upon completion by the next single measurement until the STOP key is pressed mode M1 M2...

Page 95: ...atically Averaging interval Number of log lines Measurement volume Example Memory log 6 Measuring point 25 from 15 09 2003 8 32 to 15 09 2003 10 42 Averaging interval 10 min Number of log lines 13 Measurement volume 100 ml Log line A log line consists of the time and results 4 particle channels and flow rate with NAS 3 particle channels and flow rate with ISO and SAE of a measurement The FCU can s...

Page 96: ...hydac com USA HYDAC Technology Corporation HYCON Division 2260 City Line Road USA Bethlehem PA 18017 P O Box 22050 USA Lehigh Valley PA 18002 2050 Telephone 1 610 266 0100 Telefax 1 610 2 31 04 45 E Mail sales hydacusa com Internet www hydacusa com Australia HYDAC Pty Ltd 109 Dohertys Road P O Box 224 AUS 3025 Altona North Telephone 61 3 92 72 89 00 Telefax 61 3 93 69 89 12 E Mail info hydac com a...

Page 97: ... 11 4393 6617 E Mail hydac hydac com br Homepage www hydac com br China HYDAC TECHNOLOGY SHANGHAI LIMITED 28 Zhongpin Lu Shanghai Minhang Economic Technological Development Zone SHANGHAI 200245 P R CHINA Telephone 86 21 64 63 35 10 Telefax 86 21 64 30 02 57 E Mail hydacsh hydac com cn FCU 8111 Aviation en us BEWA FCU8111 3690427a en us 2017 01 23 doc 2017 01 23 ...

Page 98: ...have changed the cleanliness code will change only in individual cases When drafting the new ISO 4406 1999 it was ensured that not all the existing cleanliness provisions for systems had to be changed ISO 4406 table Allocation of particle counts to cleanliness classes Particle count 100 ml Particle count 100 ml Class More than Up to and including Class More than Up to and including 0 0 1 15 16 000...

Page 99: ...99 Size ranges 5 µm 15 µm 4 µm c 6 µm c 14 µm c Dimension determined Longest dimension of a particle Diameter of the area equivalent circle ISO 11171 1999 Test dust ACFTD dust 1 10 µm ultra fine fraction ISO 12103 1A1 SAE Fine AC Fine ISO 12103 1A2 SAE 5 80 µm ISO MTD Calibration dust for particle counters ISO 12103 1A3 SAE Coarse Coarse fraction ISO 12103 1A4 Comparable size ranges Old ACFTD cali...

Page 100: ...particle count 100 ml Size ISO 4402 1 µm 5 µm 15 µm 25 µm 50 µm 100 µm Size ISO 11171 4 µm c 6 µm c 14 µm c 21 µm c 38 µm c 70 µm c Size code a B C D E F Classes 000 195 76 14 3 1 0 00 390 152 27 5 1 0 0 780 304 54 10 2 0 1 1 560 609 109 20 4 1 2 3 120 1 220 217 39 7 1 3 6 250 2 430 432 76 13 2 4 12 500 4 860 864 152 26 4 5 25 000 9 730 1 730 306 53 8 6 50 000 19 500 3 460 612 106 16 7 100 000 38 ...

Page 101: ...ying a cleanliness code for each particle size Example cleanliness class to AS 4059 7 A 7 B 6 C 5 D Cleanliness class Particle count 100 ml Size A 1 µm 4 µm c 100 000 Size B 5 µm 6 µm c 38 900 Size C 15 µm 14 µm c 3460 Size D 25 µm 21 µm c 306 Specifying the highest cleanliness code measured Example Cleanliness code according to AS 4059 6 A F The 6 A F specification requires a particle count in si...

Page 102: ... 0 1 250 250 44 8 2 0 1 2 500 500 88 16 3 1 2 5 000 1 000 178 32 6 1 3 10 000 2 000 356 64 11 2 4 20 000 4 000 712 128 22 4 5 40 000 8 000 1 425 253 45 8 6 80 000 16 000 2 850 506 90 16 7 160 000 32 000 5 700 1 012 180 32 8 320 000 64 000 11 400 2 025 360 64 9 640 000 128 000 22 800 4 050 720 128 10 1 280 000 256 000 45 600 8 100 1 440 256 11 2 560 000 512 000 91 200 16 200 2 880 512 12 5 120 000 ...

Page 103: ...lay 0 seconds Bus address 1 LIMITS Menu M2 R1 Measurement channel Flow rate M2 R1 Switching function No function M2 R1 Limit values below 30 ml M2 R1 Limit values above 70 ml M2 R2 Measurement channel Flow rate M2 R2 Switching function No function M2 R2 Limit values below 30 ml M2 R2 Limit values above 70 ml M3 Limit values 5 5 5 NAS M4 Limit values below 5 5 5 NAS M4 Limit values above 10 10 10 N...

Page 104: ...he measurement volume can be set by the user Measured value The contamination codes determined by a single measurement shown as a three digit ISO code or NAS codes or SAE codes of the individual particle size channels Measurement After the OK START key is pressed a single measurement begins followed immediately upon completion by the next single measurement until the STOP key is pressed mode M1 M2...

Page 105: ...atically Averaging interval Number of log lines Measurement volume Example Memory log 6 Measuring point 25 from 15 09 2003 8 32 to 15 09 2003 10 42 Averaging interval 10 min Number of log lines 13 Measurement volume 100 ml Log line A log line consists of the time and results 4 particle channels and flow rate with NAS 3 particle channels and flow rate with ISO and SAE of a measurement The FCU can s...

Page 106: ... Dot matrix printer 20 22 93 E Error 23 24 35 79 81 Error message 23 79 F Filter 7 13 19 20 21 22 38 39 40 58 62 63 66 77 78 83 90 Filter element 20 90 Filter from to 38 58 63 66 77 78 Filter to 38 39 58 62 66 77 78 filtration 23 37 39 40 68 Filtration 32 Flow control valve 21 22 Flow error 29 30 31 Flow rate 20 21 22 29 30 31 32 62 81 92 103 Flow rate regulator 20 Flow rate sensor 21 22 Fluid tem...

Page 107: ...Operations control 15 OUTLET 20 33 34 92 Overview 77 98 99 P Paper roll 81 Photodetector 22 Power consumption 93 Power supply unit 18 POWERUP 72 78 103 PRINT 50 51 56 57 58 77 103 Printout format 51 52 53 54 57 103 Proper Designated Use 12 Protection class 93 Publisher 2 Pump 65 68 78 103 Pump start delay 65 68 78 103 R Relative humidity 93 Relay 22 23 24 28 29 31 58 59 61 77 Remedy 79 replacement...

Page 108: ...iet Postfach 1251 66280 Sulzbach Saar 66273 Sulzbach Saar Germany Germany Phone 49 0 6897 509 01 Central Fax 49 0 6897 509 846 Technical Department Fax 49 0 6897 509 577 Sales Department Internet www hydac com E Mail filtersystems hydac com ...

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