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Pg 39
S22A / S23A mits 2001
PROGRAMMABLE LOGIC CONTROL, MITSUBISHI 100
NOTE:
The PLC is equipped with a lithium battery to keep the program stored while the power is shut down.
The battery will need to be replaced every 3 to 5 years, depending on usage. A visual warning will be displayed on
the interface when the battery drains to a certain level. Battaries can be purchased through your Hyd-Mech
Distibutor.
The programmable length control (PLC) uses signals from limit switches, control panel switches, an encoder
(rotary shaft or linear) and information which is programmed into it, to supply accurate automatic length control and
sawing functions.
The inputs used include;
- a head up limit switch, a head down limit switch;
- the machine function switches & push-button
- also a signal from the auto/manual push button (telling the PLC whether auto or manual
operation has been chosen).
An encoder is attached to the shuttle assembly and travels with the shuttle to provide length information to the
PLC. A proximity switch and target, mounted to the gearbox drive pulley or behind idler wheel, provides blade
speed input to the PLC.
The programmed information includes logic put into the PLC be its manufacturer, as well as information
programmed in, through the keypad, by the assembly plant. Information from the assembly plant is referred to as
the parameters. The parameters are important for the PLC to provide accurate sawing lengths and blade speed
display. Following is a description of each parameter and the procedure to access them.
To view the PLC parameters:
In manual mode, with front vise switch in 'CLOSE' position press FWD and REV keys simultaneously (not more
than 0.5 sec. apart). The PLC will prompt for a password which is obtainable from Hyd-Mech Saws. If the password
is correct a screen of parameters will appear. The display will show two lines of parameters at a time. The first
display is for the machine's self calibration of it's length control. If the length control calibration is necessary, follow
the calibration procedure on page 48. To move through the parameters use the cursor keys to scroll up or down. To
change a parameter, cursor to that parameter line, and, using the number keys, type in the new value and press
enter. To leave the parameters press the Auto/Man key. The following page lists the available parameters and their
definition.
Summary of Contents for S-23A
Page 1: ...I N B A N D S A W T E C H N O L O G Y OPERATIONS MAINTENANCE M A N UA L ...
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Page 7: ...THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 8: ...SECTION 1 INSTALLATION SECTION 1 INSTALLATION ...
Page 9: ...SECTION 1 INSTALLATION ...
Page 16: ...SECTION 2 OPERATING INSTRUCTIONS SECTION 2 OPERATING INSTRUCTIONS ...
Page 17: ...SECTION 2 OPERATING INSTRUCTIONS ...
Page 41: ...THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 42: ...SECTION 3 MAINTENANCE AND TROUBLE SHOOTING SECTION 3 MAINTENANCE AND TROUBLE SHOOTING ...
Page 43: ...SECTION 3 MAINTENANCE AND TROUBLE SHOOTING ...
Page 63: ...Pg 50 S22A S23A mits 2001 SERVICE RECORD NOTES DATE SERVICED BY COMMENTS ...
Page 64: ...SECTION 4 ELECTRICAL SYSTEM SECTION 4 ELECTRICAL SYSTEM ...
Page 65: ...SECTION 4 ELECTRICAL SYSTEM ...
Page 75: ...SEQUENCER ELECTRICAL SCHEMATIC WIRING DRAWINGS ...
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Page 78: ......
Page 79: ...OPTIONAL PLC ELECTRICAL SCHEMATIC WIRING DRAWINGS ...
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Page 87: ...THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 88: ...SECTION 5 HYDRAULIC SYSTEM SECTION 5 HYDRAULIC SYSTEM ...
Page 89: ...SECTION 5 HYDRAULIC SYSTEM ...
Page 91: ...Pg 68 S23A 2001 CYLINDER ASSEMBLIES Piston assemblies Gland assemblies ...
Page 92: ...Pg 69 S23A 2001 HYDRAULIC SCHEMATIC PLUMBING DRAWINGS ...
Page 93: ...Pg 70 S23A 2001 ...
Page 94: ...Pg 71 S23A 2001 ...
Page 95: ...THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 96: ...SECTION 6 MECHANICAL ASSEMBLIES SECTION 6 MECHANICAL ASSEMBLIES ...
Page 97: ...SECTION 6 MECHANICAL ASSEMBLIES ...
Page 98: ...Pg 73 S23A 2001a GUIDE ARM CARBIDE ASSEMBLIES SECTION 6 MECHANICAL ASSEMBLIES ...
Page 99: ...Pg 74 S23A 2001a BLADE DRIVE ASSEMBLY ...
Page 101: ...Pg 76 S23A 2001a HM4A GEAR BOX ASSEMBLY ...
Page 102: ...Pg 77 S23A 2001a IDLER WHEEL ASSEMBLY 01 2345 1 345 1 6 7809 849 59 9 3 01 1 ...
Page 103: ...Pg 78 S23A 2001a BLADE BRUSH ASSEMBLY ...
Page 104: ...Pg 79 S23A 2001a COUNTER BALANCE SPRING ASSEMBLY ...
Page 105: ...Pg 80 S23A 2001a HYDRAULIC TANK ASSEMBLY Less hoses 34 1 2 1 2 34 ...
Page 106: ...Pg 81 S23A 2001a HYDRAULIC PUMP ASSEMBLY Less hoses ...
Page 107: ...Pg 82 S23A 2001a PIVOT LINK ASSEMBLY ...
Page 108: ...Pg 83 S23A 2001a 1 ...
Page 109: ...Pg 84 S23A 2001a FRONT VISE ASSEMBLY ...
Page 110: ...Pg 85 S23A 2001a SHUTTLE VISE ASSEMBLY ...
Page 111: ...Pg 86 S23A 2001a INFEED CONEYOR ASSEMBLY ...
Page 113: ...Pg 88 S23A 2001a LENGTH CONTROL ASSEMBLY ...
Page 115: ...THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 116: ...SECTION 7 OPTIONAL ASSEMBLIES SECTION 7 OPTIONAL ASSEMBLIES ...
Page 117: ...SECTION 7 OPTIONAL ASSEMBLIES ...
Page 118: ...Pg 91 S22A S23A SECTION 7 OPTIONS WORK STOP ...
Page 121: ...Pg 94 S22A S23A PLC LENGTH ENCODER ASSEMBLY Required with the PLC option 01 ...
Page 124: ...SECTION 8 SPECIFICATIONS SECTION 8 SPECIFICATIONS ...
Page 125: ...SECTION 8 SPECIFICATIONS ...
Page 127: ...Pg 98 S23A 2001 LAYOUT DRAWINGS PLC ELECTRICAL SUPPLY LOCATION ...
Page 128: ...Pg 99 S23A 2001 PLC ELECTRICAL SUPPLY LOCATION SEQUENCER ELECTRICAL SUPPLY LOCATION ...
Page 129: ...THIS PAGE INTENTIONALLY LEFT BLANK ...
Page 130: ...SECTION 9 WARRANTY SECTION 9 WARRANTY ...
Page 131: ...SECTION 9 WARRANTY ...