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Hyd-Mech S-23A, Operation And Maintenance Manual

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S23A 2001a

SECTION 1, INSTALLATION

Upon delivery of your new S-23A saw, it is imperative that a thorough inspection be undertaken to check for

any damage that could have been sustained during shipping. Special attention should be paid to the electrical and
hydraulic systems to check for damaged cords, hoses and fluid leaks. In the event of damage caused during
shipping, contact your carrier to file a damage claim.

SAFETY PRECAUTIONS

The S-23A has been designed to give years of reliable service. It is essential that operators be alerted to the

safe operation of this saw, and the practices to avoid that could lead to injury. The following safety rules are at the
minimum necessary for the safe installation, operation, and maintenance of the saw. Take every precaution for the
protection of operators and maintenance personnel.

POWER HOOK-UPS AND REPAIRS SHOULD BE ATTEMPTED ONLY BY QUALIFIED TRADESMEN.

THE SAW SHOULD BE LOCATED IN AN AREA WITH SUFFICIENT ROOM TO SAFELY LOAD STOCK

INTO THE SAW. SECURE THE SAW TO THE FLOOR.

THE AREA AROUND THE SAW SHOULD BE MAINTAINED IN A CLEAN AND TIDY CONDITION TO AVOID
OBSTACLES OPERATORS COULD TRIP OVER.

THE S-20A SERIES II SHOULD ONLY BE OPERATED ACCORDING TO THE SPECIFICATIONS OF THE
SAW. AVOID UNSAFE USAGE PRACTICES.

IF AT ANY TIME THE SAW DOES NOT APPEAR TO BE OPERATING PROPERLY IT SHOULD BE
 STOPPED IMMEDIATELY AND REPAIRED.

OPERATOR :

THE SAW SHOULD NEVER BE OPERATED UNLESS ALL GUARDS AND DOORS ARE
IN PLACE AND CLOSED.

OPERATOR :

KEEP A SAFE DISTANCE FROM ALL MOVING PARTS - ESPECIALLY THE BLADE
AND VISES.

OPERATOR :

LOOSE CLOTHING AND GLOVES SHOULD NEVER BE WORN WHILE  OPERATING
THE SAW. COVER LONG HAIR.

OPERATOR :

STOCK SHOULD NOT BE LOADED ONTO THE SAW IF THE BLADE IS RUNNING.

OPERATOR :

LONG AND HEAVY STOCK SHOULD ALWAYS BE PROPERLY SUPPORTED IN
FRONT OF AND BEHIND THE SAW.

OPERATOR :

NEVER ATTEMPT TO DISLODGE OR MOVE STOCK WHILE THE BLADE IS MOVING.
TAKE THE TIME TO STOP THE SAW BLADE, REMOVE OBSTRUCTIONS, AND
RESTART BLADE.

OPERATOR:

MUST WEAR EYE PROTECTION.

OPERATOR:

MAINTAIN PROPER ADJUSTMENT OF BLADE TENSION, BLADE GUIDES, AND
BEARINGS

OPERATOR:

HOLD  WORKPIECE FIRMLY AGAINST TABLE.

OPERATOR:

DO NOT REMOVE JAMMED CUTOFF PIECES UNTIL BLADE HAS STOPPED.

NO MODIFICATIONS TO THE MACHINE ARE PERMITTED WITHOUT PRIOR APPROVAL FROM HYD-MECH.

ANY APPROVED MODIFICATIONS SHOULD ONLY BE UNDERTAKEN BY TRAINED PERSONNEL.

Summary of Contents for S-23A

Page 1: ...I N B A N D S A W T E C H N O L O G Y OPERATIONS MAINTENANCE M A N UA L ...

Page 2: ...ximizing the power and versatility of your new HYD MECH band saw please take the time to familiarize yourself and your employees with the correct operation and maintenance procedures as outlined in this manual We sincerely appreciate the confidence you have demonstrated in purchasing our product and look forward to building a long and mutually beneficial relationship Thank you HYD MECH GROUP LIMIT...

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Page 4: ... GUIDE 14 MANUAL CONTROLS FOR PLC OPTION 14 PLC 100 CONTROL SYSTEM 16 OPERATION OVERVIEW 16 ACTIVATINGTHE PLC 17 PLC CONTROL PANEL 17 FUNCTION KEY DESCRIPTIONS 18 MANUAL MODE FUNCTION KEY DESCRIPTIONS 18 SINGLE PART CYCLE OPERATION 19 AUTOMATIC OPERATION 20 PROCEDURE FOR EDITING OR STARTING A NEW JOB IN AUTO MODE 20 WORKING WITH A QUEUE 21 KERF CORRECTION for ANGLE CUTTING 22 HEAD UP LIMIT SETTING...

Page 5: ...ED 43 NO DISPLAY 45 NO BLADE SPEED DISPLAY 45 MITSUBISHI 100 INPUTS OUTPUTS 46 INPUT OUTPUTTERMINAL INFORMATION 47 ENCODER PROXIMITY SENSOR CONNECTIONS 47 CALIBRATION PROCEDURE FOR PLC 100L 48 SERVICE RECORD NOTES 49 SECTION 4 ELECTRICAL SYSTEM INITIAL START UP 51 SEQUENCER CONTROL BOX LAYOUT 52 OPTIONAL PLC CONTROL BOX LAYOUT 53 SEQUENCER ELECTRICAL PARTS LISTS 54 OPTIONAL PLC ELECTRICAL PARTS LI...

Page 6: ...P 86 LENGTH CONTROL ASSEMBLY 88 DOORS and COVERS 89 SECTION 7 OPTIONS WORK STOP 91 OVER HEAD BUNDLING 92 MITSUBISHI PLC 100 93 PLC LENGTH ENCODER ASSEMBLY 94 BLADE BREAKAGE 95 WORK LAMP ASSEMBLY 95 OUT OF STOCK SWITCH 96 VARIABLE VISE PRESSURE 96 SECTION 8 SPECIFICATIONS SPECIFICATION LIST 97 LAYOUT DRAWINGS 98 SECTION 9 WARRANTY WARRANTY 101 MITSUBISHI PLC PARAMETERS 102 SEQUENCER PARAMETERS 102 ...

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Page 8: ...SECTION 1 INSTALLATION SECTION 1 INSTALLATION ...

Page 9: ...SECTION 1 INSTALLATION ...

Page 10: ... CLEAN AND TIDY CONDITION TO AVOID OBSTACLES OPERATORS COULD TRIP OVER THE S 20A SERIES II SHOULD ONLY BE OPERATED ACCORDING TO THE SPECIFICATIONS OF THE SAW AVOID UNSAFE USAGE PRACTICES IF AT ANY TIME THE SAW DOES NOT APPEAR TO BE OPERATING PROPERLY IT SHOULD BE STOPPED IMMEDIATELY AND REPAIRED OPERATOR THE SAW SHOULD NEVER BE OPERATED UNLESS ALL GUARDS AND DOORS ARE IN PLACE AND CLOSED OPERATOR ...

Page 11: ...DESCENDING TO TABLE 4 PIVOT CHECK FOR HEAD MOVEMENT BLOCKAGE 5 SHUTTLE STAY CLEAR OF MOVING SHUTTLE VISE OPERATOR SAFETY VISUAL INSPECTION The operator should always make a visual inspection of the saw before operating The following areas should be checked 5 BEHIND HEAD 4 3 1 2 Safety Inspection Points for Operators ...

Page 12: ...or retaining during shipping and for use with concrete floor anchors The smaller diameter threaded holes at each corner are used for levelling the saw properly LIFTING THE S 23A The S 23A is shipped with a shipping pallet attached to the saw When lifting the pallet with a forklift truck make sure that the load is firmly balanced The following photo shows a lift truck lifting the saw and pallet fro...

Page 13: ... coolant as it returns to the coolant trough at the vise end of the saw Levelling to give a small incline towards this area helps to ensure the coolant supply returns to the container HYDRAULIC OIL and TANK The S 23A is supplied with a Texaco 46 hydraulic oil in the oil tank Substitutes should be a 46 grade of hydraulic oil See Section 3 for instructions on changing brands of oil The oil tank shou...

Page 14: ...d ground terminals in the electrical control box as shown below If equiped with the PLC option these connections are made in the power disconnect switch as shown in the photographs on the next page Supply conductors should be rated for the current supplied and should be protected by time delay fusing rated for the amperage stated on the machine serial plate CHECK FOR Signs of damage to the electri...

Page 15: ...e gauge registering a pressure rise and the blade running in a counter clockwise direction If the hydraulics do not register an immediate pressure rise SHUT THE POWER OFF And change the phase order As supplied the machine is set to run on the three phase voltage as indicated on the serial plate and voltage label Power connection to the machine is made to the main disconnect switch and the Ll L2 L3...

Page 16: ...SECTION 2 OPERATING INSTRUCTIONS SECTION 2 OPERATING INSTRUCTIONS ...

Page 17: ...SECTION 2 OPERATING INSTRUCTIONS ...

Page 18: ...in will alleviate blade vibration improve surface finish accuracy and blade life After break in the following six points must be closely monitored to ensure long blade life 1 Proper blade tension should be maintained see Section 3 Maintenance andTroubleshooting 2 Generous coolant application is essential with most materials A high quality and well mixed coolant will extend blade life and also incr...

Page 19: ...trol unit This unit is covered in detail later in this section see Hydraulic Feed Control on page 25 The manual control switches allow the operator to raise and lower the Head of the saw turn the blade on and off open and close the vises move the shuttle and turn the coolant supply on and off The control switches are described by function on the following three pages The Sequencer controller provi...

Page 20: ...when the PLC switch is in MANUAL When the switch is set to HOLD the Head will remain stationary In the UP position the Head will rise until the UPPER LIMIT is met In the DOWN position the Head will descend only if the Feed Rate control is set to a value greater than zero FEED FORCE PUSH BUTTON The FEED FORCE switch is used ONLY for the hydraulic setup Service personnel should contact the Hyd Mech ...

Page 21: ...as long as it is held at OPEN HOLD Holds the vise jaw in it s current position however a large force will cause some creeping over time CLOSE Closes the vise INDEX VISE REVERSE BUTTON The INDEX VISE button is a two position push button When partially depressed the INDEX VISE will move away from the HEAD slowly When pressed in fully the INDEX VISE will move at a fast rate HYDRAULIC START PUSH BUTTO...

Page 22: ...peration of the S 20A Series II or S 23A The operator needs only to set the required length measurement using the adjusting block and scale For longer lengths than 29 the SEQUENCER can provide multi indexes of the shuttle by setting the single digit INDEX function The required number of cuts is set using the 3 digit REQUIRED QUANTITY function In AUTOMATIC mode the S 20A Series II S 23A will cut th...

Page 23: ...l also count down with the completion of each cut 8 When the job is completed the HEAD will rise to it s set limit and the saw will shut down with the exception of the SEQUENCER as it will be ready for the next job to be entered IMPORTANT NOTE If the job cycle is interrupted at any time by switching from AUTO to MANUAL mode the SEQUENCER will not function until the AUTO mode is started again If th...

Page 24: ...eel Pulses Revolution 1 Vise Open Time 0 Machine Parameter Options Settings The INDEX display with the single digit is used to show which option is active and can be set The Options are OPTION 0 With option 0 there are four machine characteristics settings This function is the active option default when the Parameter Setup is entered by holding down the INDEX key as the PLC switch is turned ON SET...

Page 25: ...CUT MODE while vise is closed in MANUAL MODE HEAD POSITION SWITCH The Head switch is a three position switch UP HOLD and DOWN UP The head will rise until the head up limit switch is tripped HOLD The head will remain in it s current position DOWN The head will descend at whatever rate is set on the positive down feed control until it has reached the table BLADE START BUTTON The blade start button i...

Page 26: ...he vise as long as it is held at OPEN HOLD Holds the vise jaw in it s current position however a large force will cause some creeping over time CLOSE Closes the vise BLADE SPEED Not used on this machine Blade speed is controlled by use of the adjuster on the drive assembly BLADE STOP BUTTON Stops the blade If the blade is stopped during a cycle the cycle will continue but will not let the head des...

Page 27: ...the operator has the ability to execute a single cut utilizing a preprogrammed Single Part Cycle In automatic mode the PLC has the capacity to program and store 99 jobs Designated job numbers can be programmed for quantity required maximum of 999 pieces and lengths from 0 to 220 5588mm Jobs can be run individually or in a QUEUE which allows a maximum of 5 jobs to run consecutively and the queue ca...

Page 28: ...nt revision number 2100 1 0 will be shown on the display window and finally the MANUAL MODE display window will appear as shown below The AUTO MAN green indicator light will be on and all MANUAL controls are enabled The LTH value shuttle vise position will always display zero at start up The LTH value can be reset or cleared at any time in MANUAL mode by pressing the CLEAR function button PLC CONT...

Page 29: ...CLEAR While depressed momentarily it resets the displayed length value to zero If held depressed for a few seconds the displayed length will toggle between millimeters and inches and the blade speed in either surface feet per minute or meters per minute It becomes disabled once any cycle is initiated MANUAL MODE FUNCTION KEY DESCRIPTIONS While in manual mode the display will show the current funct...

Page 30: ...splay window Start the blade and adjust the blade speed as required 6 When the blade is started the word BLADE will change to the word CYCLE flashing on the display window to begin the cut Press CYCLE START and the cycle will begin 7 When the start button is pressed the shuttle vise will move to the forward home position before executing the length movement The head will descend and make the cut 8...

Page 31: ...se the CURSOR keys 2 After the values are entered press the CYCLE START button the switch will illuminate the display window will prompt you to start the blade for a trim cut if the Trim Cut parameter has been selected CAUTION If the head is in it s full down position it will rise to the head up limit so that no damage to the blade will occur 3 After starting the blade the head will descend for th...

Page 32: ...QUEUE press the key below the words CLEAR QUE on the display This will clear any jobs that are in the QUEUE and the display window will show an empty Queue Jobs may be entered and edited in this mode To fill the QUEUE follow these two steps 1 Key in a job number and press ENTER If that job number has previously been programmed it s values will be displayed The cursor will move to the next position...

Page 33: ...ference in the kerf value at various angles If the kerf value is to be adjusted it s value can be accessed while in Auto Mode Press and hold the key below the word KERF on the display until the display appears as shown Enter the desired kerf value and press The standard kerf and corrected values are as follows STD KERF 90O 75O 60O 55O 50O 45O 40O 35O 30O 1 BLADE 059 061 068 072 077 083 092 103 118...

Page 34: ...ce the head will move Lowering the lever all the way down will allow the head to travel to it s full height Head Swing Scale and Angle Brake Locked COOLANT FLOW The main coolant control is found on the control panel WASH Coolant flows any time the machine is under power permitting wash down with spray nozzle without running machine OFF No coolant flow ON The coolant flows only when the blade is ru...

Page 35: ...Arm Locking Handles GUIDE ARM POSITIONING The S 23A guide arms are adjustable to accommodate varying material widths The guide arms should be adjusted as close to the material width as possible while still allowing the material to pass between them This process of matching the guide arm width to the material size is important to optimize blade life To adjust the guide arms the locking handles are ...

Page 36: ...o set Feed Force Limit counter clockwise rotation to increase and clockwise rotation to decrease Feed Rate Knob Used to control speed of Head Descent The scale reads inches per minute CUTTING PARAMETERS CHART A full size CUTTING PARAMETERS CHART is mounted on the drive door of the saw The chart contains five steps for the operator to follow in order to achieve optimum performance of the saw Exampl...

Page 37: ...mode according to the label CUTTING SOLIDS For cutting solids the wider the section the less FF should be set to avoid blade overloading See the graph EXAMPLE When cutting a solid which is 1 2 of machine capacity using the graph locate 50 on the horizontal line and travel upwards to the plotted line and then travel directly across to the vertical FF Setting line The point that you have arrived at ...

Page 38: ...h structurals and bundles a lower blade speed may reduce vibration and prevent premature blade failure 2 Material Hardness The graph above illustrates blade speed curves for materials of hardness 20 RC 225 Bhn or lower If the material is hardened then the multipliers need to be used These multipliers are given in the NOTE at the bottom right of the graph As the hardness increases the optimum blade...

Page 39: ...on Steel 225 70 2 12 300mm I Beam 290 90 3 4 x 4 100 x 100mm RecTube 1 4 6mm Wall 350 110 4 4 100 400 Stainless Steel 140 45 5 2 x 2 50 x 50mm RecTube 1 4 6mm Wall Bundle 5 x 5pcs 10 x 10 500 x 500mm 325 100 6 3 x 3 75 x 75mm Inconel 60 20 Materials and Blade Speed The following table gives examples of the optimum blade speeds for different materials Feed Rate Calculation STEP 5 DETERMINE FEED RAT...

Page 40: ...dle Low carbon steel 2 x 2 Tube with 1 4 wall 12 piece bundle 50mm x 50mm with 6mm wall Dimensions 6 x 8 150mm x 200mm STEP I Effective Material Width 5 6 X 8 120mm 6 x 200 STEP 2 Feed Force limit setting for 8 Diameter material Refer to Feed Force Limit Setting in Step 2 STEP 3 Optimum blade pitch TPI 3 4 T P I STEP 4 Optimum blade speed for 5 effective material width 320 ft min 100m min STEP 5 F...

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Page 42: ...SECTION 3 MAINTENANCE AND TROUBLE SHOOTING SECTION 3 MAINTENANCE AND TROUBLE SHOOTING ...

Page 43: ...SECTION 3 MAINTENANCE AND TROUBLE SHOOTING ...

Page 44: ...blade manufacturers supply blades that measure 1 25 including the teeth In this case you may not be able to adjust the head down limit switch to complete the cut 6 Your new blade will be in a coil While wearing gloves hold the blade away from yourself twist the blade to uncoil it Do not let the blade teeth bounce on the concrete floor as some damage may be caused 7 Place the new blade in the carbi...

Page 45: ...ill allow easy movement for the slide assembly It should be noted that most adjustments can be made with the B D bolts Loosening bolts A and turning in set screws C by equal amounts will move the blade off the wheel Loosening bolts B and turning in set screws D by equal amounts will move the blade on to the wheel After each C or D adjustment tighten bolts A B run the blade and then check the track...

Page 46: ...urn the handle clockwise until it rests against the coolant tap on the idler guide arm or the roll pin on the drive guide arm Turn the set screw clock wise with a 3 16 allen key until tight and then loosen 1 8 of a turn and tighten the hex nut This should put just enough pressure on the blade to permit you to push the blade down approximately 1 8 Idler guide arm carbide locking handle in the locke...

Page 47: ...ing post meets the limit switch roller Shortening the setting bolt by turning it into the spring post will lengthen the time before the Head limit switch is activated Head Down Limit Switch Head horizontal pivot fitting Shuttle g Shuttle g Shuttle g Shuttle g Shuttle gr r r r rease f ease f ease f ease f ease fittings can be accessed ittings can be accessed ittings can be accessed ittings can be a...

Page 48: ... it to 1 3 full level with the new oil operate through several fully automatic cycles with the index set to full stroke and the head to full rise Drain the tank again and finally fill the tank with the new oil Hydraulic tank capacity is approximately 8 US gallons Recommended replacement oils Chevron AW Hydraulic Oil 46 Esso NUTO H46 Mobil Mobil DTE 25 Texaco Rando HD 46 Shell Tellus 46 3 OIL TEMPE...

Page 49: ...essive blade tension 6b Excessive feed rate 7a Blade pitch too fine 7b Blade brush not cleaning 7c Excessive feed rate 7d Excessive feed force 8a No coolant 8b Coolant line blocked 8c Coolant pump inoperable PROBLEM 1 Saw is cutting out of square vertically 2 Saw is cutting out of square horizontally 3 Blade comes off wheels 4 Blade stalls in cut 5 Blade vibrates excessively 6 Excessive blade brea...

Page 50: ...al switch replace limit switch If function still does not respond then Open panel door to gain access to vaves Remove coil retaining nut and withdraw problem related coil replace it with any other coil from the group If the problem remains it requires the attention of a qualified service person PROBABLE CAUSE 9a Motor overload has tripped 9b Control circuit fuse has blown 10 On machines so equippe...

Page 51: ...led is on check for lighted connector at directional valve for that function PROBABLE CAUSE 14b If pilot light related to inoperative function does light problem may still be the coil If problem remains it may result from dirt in the valve spool 15a Feed Rate Valve is fully closed pointer is set on 0 or close to 0 in min 15b Feed Force Limit is set too low 15c Pointer is not adjusted 15d Check for...

Page 52: ...wheel provides blade speed input to the PLC The programmed information includes logic put into the PLC be its manufacturer as well as information programmed in through the keypad by the assembly plant Information from the assembly plant is referred to as the parameters The parameters are important for the PLC to provide accurate sawing lengths and blade speed display Following is a description of ...

Page 53: ...irection i e 1 000 Shuttle decceleration distance Distance in inches the shuttle will travel slowly reaching home or target position i e 1 000 Minimum fast speed distance If programmed length is smaller than this parameter override to slow speed Shuttle Allowable tolerance from programmed length Delay time for the opening of the fixed VISE in seconds Delay time for the opening of the shuttle VISE ...

Page 54: ...or between 0 V pin and 24 V pin This voltage should be a minimum of 22 to 26 VDC If the voltage is incorrect check encoder cable continuity if OK possible PLC problem If the voltage is correct go to step b b At encoder connector between 0 V and channel A and 0V and channel B This should be slightly less than supply voltage at each channel If voltage is incorrect at this point check for proper cont...

Page 55: ...f material and measuring the width of the cut the operator can check blade kerf INCONSISTENT INACCURACY i with the machine in MANUAL mode move the shuttle all the way forward and clear zero the length display Move the shuttle in reverse in slow speed all the way to the end of it s travel Return the shuttle forward to the home position also in slow The display should read 0 000 005 Do this test sev...

Page 56: ...een initiate length calibration see 48 re enter new ACT LTH Actual Length value recut test lengths and check if accuracy is satisfactory NOTE Linear inaccuracy may be corrected in two ways by using the length calibration as described above or by adjusting the LTH CONST as follows load machine with a piece of stock for test cutting program the PLC to cut two pieces each of 1 12 and a length equal t...

Page 57: ...output should shut off and the shuttle should travel slow for the Dec Dist parameter cushion distance i e 1 00 When the shuttle reaches target length the SVC output should light and the shuttle vise should close on the material 4 FVO output light should come monetarily on and front vise should open 5 FWD output should light as will as FST for the shuttle to move forward in fast speed FST will turn...

Page 58: ...y have failed Check for proper connection of cable at PLC at interface If connection is secure replace If light is not on check the 2 amp PLC fuse If the fuse is OK check power to it PROBLEM 5 No Blade Speed Display POSSIBLE CAUSES i Fault at proximity sensor bad sensor misadjusted sensor gap should be approx 0 015 contamination on the end of the sensor ii Fault at the PLC bad connection of sensor...

Page 59: ... Input or Output of the same number ie Input LED 0 corresponds to Input X0 Output LED 0 corresponds to Output Y0 PLC Status indicators Power on when power exists to the PLC Run on when the PLC is running Batt V on when PLC memory backup battery has low voltage condition Prog E on when PLC has a program error MITSUBISHI 100 INPUTS OUTPUTS S S OV X0 X2 X4 L X5 X3 X1 24V N X10 X11 X12 X13 X6 X7 X14 X...

Page 60: ...Head Raise L S X14 Head Raise S S X5 Head Lower L S X15 Head Lower S S X6 Coolant Switch X16 Blade Start X7 Coolant Switch X17 Cycle Start Outputs Y0 Machine Latch Y10 Front Vise Close Y1 Open Y11 Front Vise Open Y2 Open Y12 Shuttle Fast Y3 Shuttle Vise Close Y13 Open Y4 Blade Motor Contactor Y14 Shuttle Rev Y5 Shuttle Vise Open Y15 Shuttle Fwd Y6 Coolant Pump On Off Y16 Head Raise Y7 Cycle On Y17...

Page 61: ... the sign only while the shuttle is retracting and in calibration mode If the actual length value shows as a negative number then the channels must be reversed and the calibration procedure repeated B To determine LTH CONST value use this formula LTH CONST ENCODER PINION CIRCUMFERENCE TTd I ENCODER RESOLUTION Example For a 1 piniondiameter and 2500 PPR encoder LTH CONST TTd I 2500 PPR 0 001257 NOT...

Page 62: ...ength of 12 Existing LTH CONST parameter of 0 001256 11 988 I 12 000 X 0 001256 0 001255 The new LTH CONST value of 0 001255 should be entered as the LTH CONST parameter and test cuts repeated Adjust the parameter again if necessary General rule Lowering the LTH CONST value Longer shuttle travel Longer parts Increasing the LTH CONST value Shorter shuttle travel Shorter parts ...

Page 63: ...Pg 50 S22A S23A mits 2001 SERVICE RECORD NOTES DATE SERVICED BY COMMENTS ...

Page 64: ...SECTION 4 ELECTRICAL SYSTEM SECTION 4 ELECTRICAL SYSTEM ...

Page 65: ...SECTION 4 ELECTRICAL SYSTEM ...

Page 66: ...C is equipped with a lithium battery to keep the program stored while the power is shut down The battery will need to be replaced every 3 to 5 years depending on usage A visual warning will be displayed on the interface when the battery drains to a certain level Battaries can be purchased through your Hyd Mech Distibutor 2 If the machine is equipped with an inverter do not turn disconnect on for 3...

Page 67: ...A 2001a Shuttle length control box Found on the side of the shuttle SEQUENCER CONTROL BOX LAYOUT 6LS 7LS 3LS 2LS 1LS 3FU TR 1 2 3 4CR 2FU 1O L 4FU 2O L SEQUENCER NOTE 1LS may be located at horizontal pivot shaft ...

Page 68: ...e installed at the top of the PLC control box not sequencer machines These bumpers will maintain a spacing between the lid and the top of the operator interface Damage may result if the lid is installed without these bumpers ENCODER Length Control Box 2LS Head down limit switch 3FU 1M TR 1O L 3CR 4CR PLC FX2N 32MR Operator Interface MTA 100 2M 2FU1 2FU2 2O L ...

Page 69: ...Pg 54 S23A 2001a SEQUENCER ELECTRICAL PARTS LISTS 0 12 3 4 4 5 6 7 0 3 81 2 8 9 6 0 3 81 2 8 9 7 6 6 ...

Page 70: ...Pg 55 S23A 2001a A 1 5 1A 1 B 1 5 1 1 5 2 7 9 2 9 7A 7 61 C 5 5 6 A 8 C 8 C 6 8 C 6 B 0 3 1 5 9C D 0 23 5 2 1 B 4 14 4C A 4 4 9 14 4C5 A 4 A 6 1 4 4 1 5 9 1 8 C 6 8 C 8 C 8 C 6 5 ...

Page 71: ...7 1 0 6 3 1 91 91 5 1 5 1 6 1 0 7A 7A 3 7A 1 E 7A 1 E 1 1 1 1 61 1 6 A 61 1 6 A 61 1 6 61 1 6 A 1 7 1 E 0 3 2 6 2 6 2 6 2 6 2 6 2 6 6 D 1 F 7A 7A 1 E 7A 1 E 0 7A 7A 3 1 7 1 1 A 91 7 1 1 9 A 51 7 1 1 5 A 51 7 1 1 5 A 61 7 1 1 6 A 1 7 1 1 A 1 F 7A 7A 1 E 7A 1 E 0 7A3 61 1 6 A 61 1 6 A 61 1 6 A 61 1 6 A 61 1 6 A 61 1 6 A 0 1 22 3 3 3 22 4 5 6 0 1 22 3 3 3 ...

Page 72: ...Pg 57 S23A 2001a OPTIONAL PLC ELECTRICAL PARTS LISTS 0 12 3 4 4 5 6 4 0 12 3 4 4 5 6 1 6 0 12 3 4 4 5 6 7 ...

Page 73: ...2001a 78 78 D D 1 D 1 78 2 7 5 26 7 7 9 7 9 2 9 7A 7 61 A 1 6 7A 7 G G 1 D 4C 1 4 67A 67A 7 1 4C 4 8 C 8 C 6 8 C 6 B 0 3 1 5 9C D 0 6 3 5 2 1 B 4 14 4C A 4 4 9 14 4C5 A 4 9 14 4C A 4 A 6 1 7 5 1 57 92 4 4 1 5 9 1 ...

Page 74: ... D C C 1 A1 1 0 3 C 5 C 5 C C C C 5 C 7 1 0 6 3 1 91 91 5 1 5 6 1 1 7 1 E 0 3 2 6 2 6 2 6 2 6 2 6 2 6 6 D 1 F 7A 7A 1 E 7A 1 E 0 7A 7A 3 21 7 1 1 2 A 91 7 1 1 9 A 51 7 1 1 5 A 51 7 1 1 5 A 61 7 1 1 6 A 1 7 1 1 A 1 F 7A 7A 1 E 7A 1 E 0 7A3 61 1 6 A 61 1 6 A 61 1 6 A 61 1 6 A 61 1 6 A 61 1 6 A D 1 D 013 1 E 5 1 5 5 1 5 1 1 1 5 1 5 7A 1 D 013 7A 1 E 7A 7A 1 1 61 1 6 1 1 1 61 6 22 4 5 6 0 1 22 3 3 3 0...

Page 75: ...SEQUENCER ELECTRICAL SCHEMATIC WIRING DRAWINGS ...

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Page 79: ...OPTIONAL PLC ELECTRICAL SCHEMATIC WIRING DRAWINGS ...

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Page 88: ...SECTION 5 HYDRAULIC SYSTEM SECTION 5 HYDRAULIC SYSTEM ...

Page 89: ...SECTION 5 HYDRAULIC SYSTEM ...

Page 90: ...ine before its start up The hydraulic tank is filled with Texaco Rando HD46 hydraulic oil and all machine functions have been tested at the factory to ensure proper operation upon initial start up HYDRAULIC COMPONENTS LIST and LOCATIONS Door Mounted Hydraulic Assembly 10 under 5 6 11 8 under 9 15 12 7 Behind valves 13 ...

Page 91: ...Pg 68 S23A 2001 CYLINDER ASSEMBLIES Piston assemblies Gland assemblies ...

Page 92: ...Pg 69 S23A 2001 HYDRAULIC SCHEMATIC PLUMBING DRAWINGS ...

Page 93: ...Pg 70 S23A 2001 ...

Page 94: ...Pg 71 S23A 2001 ...

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Page 96: ...SECTION 6 MECHANICAL ASSEMBLIES SECTION 6 MECHANICAL ASSEMBLIES ...

Page 97: ...SECTION 6 MECHANICAL ASSEMBLIES ...

Page 98: ...Pg 73 S23A 2001a GUIDE ARM CARBIDE ASSEMBLIES SECTION 6 MECHANICAL ASSEMBLIES ...

Page 99: ...Pg 74 S23A 2001a BLADE DRIVE ASSEMBLY ...

Page 100: ...d adjustor completely counter clockwise Hold the assembly so that the speed clock decal faces you Rotate the assembly until 75 suface feet per minute on the decal is positioned at the 12 O clock position Hold the cup of the speed adjustor assembly with one hand while rotating the body of the speed adjustor assembly until the needle alignes with 75 surface feet per minute at the 12 O clock position...

Page 101: ...Pg 76 S23A 2001a HM4A GEAR BOX ASSEMBLY ...

Page 102: ...Pg 77 S23A 2001a IDLER WHEEL ASSEMBLY 01 2345 1 345 1 6 7809 849 59 9 3 01 1 ...

Page 103: ...Pg 78 S23A 2001a BLADE BRUSH ASSEMBLY ...

Page 104: ...Pg 79 S23A 2001a COUNTER BALANCE SPRING ASSEMBLY ...

Page 105: ...Pg 80 S23A 2001a HYDRAULIC TANK ASSEMBLY Less hoses 34 1 2 1 2 34 ...

Page 106: ...Pg 81 S23A 2001a HYDRAULIC PUMP ASSEMBLY Less hoses ...

Page 107: ...Pg 82 S23A 2001a PIVOT LINK ASSEMBLY ...

Page 108: ...Pg 83 S23A 2001a 1 ...

Page 109: ...Pg 84 S23A 2001a FRONT VISE ASSEMBLY ...

Page 110: ...Pg 85 S23A 2001a SHUTTLE VISE ASSEMBLY ...

Page 111: ...Pg 86 S23A 2001a INFEED CONEYOR ASSEMBLY ...

Page 112: ... 4 MNPT 1 4 HOSE BARB 3049 40 NEEDLE VALVE attached to idler guide arm 738 44 SWIVEL 1 4 FNPT 1 4 BARB 101 B 1 4 FNPT TEE attached to fence TO IDLER GUIDE ARM TO OUTFEED FENCE PVC CHK 426 B6 B6 E CHECK VALVE RVH 6 3 8 HOSE x 1 BPCROSS 04 1 4 FNPT BMI CROSS RVH 6 3 8 HOSE x 8 8 5 RVH 6 3 8 HOSE x 4 125 6B 3 8 BARB 1 4 MNPT 590 06 12 3 8 BARB 3 4 8 MALE N6MCB4 3 pcs 3 8 BARB 1 4 MNPT COOLANT GROUP ...

Page 113: ...Pg 88 S23A 2001a LENGTH CONTROL ASSEMBLY ...

Page 114: ...s DOORS and COVERS NOTE When ordering doors or covers specify label language Control box lid S22 71 02 Idler wheel door S23 32A 00 Drive wheel door S23 33A 00 Lower blade gaurd S22 41 01D with 1 4 20 x 3 4 thumb screw hex nut Blade tension handle S22 42 00 Drive belt cover S22 41 02 ...

Page 115: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 116: ...SECTION 7 OPTIONAL ASSEMBLIES SECTION 7 OPTIONAL ASSEMBLIES ...

Page 117: ...SECTION 7 OPTIONAL ASSEMBLIES ...

Page 118: ...Pg 91 S22A S23A SECTION 7 OPTIONS WORK STOP ...

Page 119: ...eration of the Overhead Bundling a The material should be loaded into the machines vises and advanced to a position where a trim cut can be performed b Close the Fixed Vise until the Overhead Bundling Arm is slightly 1 32 to 1 64 above the material to be cut c Close the ball valve located on the Fixed Overhead Bundling cylinder to lock the position of the Overhead Bundling Arm and then operate as ...

Page 120: ...Pg 93 S22A S23A MITSUBISHI PLC 100 SEE SECTION 2A FOR DETAILS Mitsubishi PLC 100 Control Panel ...

Page 121: ...Pg 94 S22A S23A PLC LENGTH ENCODER ASSEMBLY Required with the PLC option 01 ...

Page 122: ...Pg 95 S22A S23A BLADE BREAKAGE Standard on CE machines WORK LAMP ASSEMBLY XCKL 115H7 LIMIT SWITCH BLADE TENSIONER ASSEMBLY WORK LAMP 0618 3 AS MS3 MOUNTING STUD WITH HEX NUT TOOTH WASHER ...

Page 123: ...Pg 96 S22A S23A OUT OF STOCK SWITCH Standard on CE machines Limit switch trip VARIABLE VISE PRESSURE VVP control VVP valve assembly ...

Page 124: ...SECTION 8 SPECIFICATIONS SECTION 8 SPECIFICATIONS ...

Page 125: ...SECTION 8 SPECIFICATIONS ...

Page 126: ...including teeth thickness 042 Blade speed 75 to 400 Surface Feet Minute Variable Blade guides Carbide Blade wheel diameter 19 Motors 2 Horsepower Hydraulic 5 Horsepower Variable Speed Blade Drive Coolant pump 3 5 Gallons Per Minute Coolant reservoir 6 Gallons Table height 31 High Shuttle Stroke 29 Maximum Workload 5000 pounds Machine weight 3400 pounds Overall Dimensions 105 Wide x 122 Long x 63 H...

Page 127: ...Pg 98 S23A 2001 LAYOUT DRAWINGS PLC ELECTRICAL SUPPLY LOCATION ...

Page 128: ...Pg 99 S23A 2001 PLC ELECTRICAL SUPPLY LOCATION SEQUENCER ELECTRICAL SUPPLY LOCATION ...

Page 129: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 130: ...SECTION 9 WARRANTY SECTION 9 WARRANTY ...

Page 131: ...SECTION 9 WARRANTY ...

Page 132: ...r items used in the manufacture of the S 23A but not originally manufactured by Hyd Mech are subject to the original manufacturer s warranty Hyd Mech will provide such assistance and information as is necessary and available to facilitate the user s claim to such other manufacturer Liability or obligation on the part of Hyd Mech for damages whether general special or for negligence and expressly i...

Page 133: ...AMETERS NOTE With the V V P option parameter 1 is increased to allow vises to close 0 1 2 3 4 MITSUBISHI PLC PARAMETERS DATE ___ ____ ____ SER ______________ VOLTAGE _______ MM DD YY Interface E200 2100 software Version ___________ ...

Page 134: ...NCE MANUAL Through its twinned distribution channel of authorized dealers and factory representatives HYD MECH services a worldwide network of customers from its two state of the art manufacturing facilities in Houston Texas USA and Woodstock Ontario Canada Check out the full range of Rock Solid Sawing Solutions at www hydmech com HYD MECH GROUP LIMITED HYD MECH CORPORATION P O Box 1030 1079 Parki...

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