Hyd-Mech M-16A User Manual Download

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3.18

3.19

ACTUAL LTH

LTH CONST

ACCEL DIST

DECEL DIST

MIN FST DIST

TARGET WINDOW

FVO DWELL

SVO DWELL

CLOSE TIME

FEED RATE

ACTUAL POSITION

HOLD SHT HOME

BRKN PROX

MIN BLD SPEED

SPD PROX DELAY

POWER DWN TIMER

BLADE CLEAR

TRIM CUT

OUT OF STOCK

COOLANT

Actual Length Value. Value entered after performing length calibration procedure (described

later in this section). PLC uses this value to calculate its length encoder resolution and stroke

parameter. Note: If Calibration Procedure is activated and not completed, or activated and a

value not entered for ACT LTH, this value will reset to 00.000 and the PLC will not be able to

count/display lengths.

Length constant. Specifies linear distance of shuttle movement in inches per one pulse of

shuttle encoder.

Shuttle acceleration distance. Distance, in inches, the shuttle will travel slowly before reach-

ing fast speed while starting to move in either direction. (i.e. 1.000).

Shuttle deceleration distance. Distance, in inches, the shuttle will travel slowly before reach-

ing home or target position. (i.e. 1.000)

Minimum fast speed distance. If programmed length is smaller than this parameter the shuttle

will only move in slow speed.

All/- tolerance from programmed length.

Delay time for the opening of the fixed VISE in seconds.

Delay time for the opening of the shuttle VISE in seconds.

Delay time for the closing of the shuttle or fixed VISE in seconds.

Activates feed rate display. Not active on S20A, S23A and H10 machines.

If this value is set to “YES” displays shuttle vise actual position.

Hold shuttle VISE home and closed during cut.

Allows user to override the signal from the proximity sensor in case it is broken. (When set to

“NO” machine will not run with broken proximity sensor. Set to “YES” allows machine to run).

Minimum blade speed on which blade breakage alarm will be activated.

Delay in monitoring of the blade speed proximity sensor during acceleration of the blade from

start to desired speed set by the potentiometer.

If “0” selected, then the machine will shut down after the job is completed. This will allow the

machine to continue running for a specified time after the job (in Manual Mode) or the cyle (in

Auto Mode) has been completed. Range from “0” to “180” minutes.

If set to “YES”; When the AUTO cycle reaches the function of head up, the shuttle will retract

the material from the blade by 1/8” before the head will move up. When the head reaches the

up position the next length of material is shuttled into position.

If “YES” selected the machine will perform a facing cut of the material at the beginning of an

automatic cycle.

Selecting “YES” activates the out of stock option, which prevents the shuttle vise from closing

if insufficient length of material is available for the next length advance. Also stops the auto-

matic cycle if there is insufficient length of material.

When “BLD” selected, coolant flows when the blade is running. When “BLD + DWN” select-

ed, coolant flows when the blade is running and the head is moving down.

Summary of Contents for M-16A

Page 1: ...re you are maximizing the power and versatility of your new HYD MECH band saw please take the time to famil iarize yourself and your employees with the correct operation and maintenance procedures as outlined in this manual We sincerely appreciate the confidence you have demonstrated in purchasing our product and look forward to building a long and mutually beneficial relationship Thank you HYD ME...

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Page 3: ... E200 INTERFACE 2 4 CONTROL SYSTEM MITSUBISHI PLC 500 2 5 OPERATION OVERVIEW 2 5 PLC CONTROL DESCRIPTION 2 6 FUNCTION BUTTON DESCRIPTION 2 7 ONE CUT MODE 2 9 AUTOMATIC OPERATION 2 10 PROCEDURE FOR EDITING OR STARTING A NEW JOB IN AUTO MODE 2 10 WORKING WITH A QUEUE 2 12 PLC CONTROL SYSTEM E200 2 13 OPERATION OVERVIEW 2 13 ACTIVATING THE INTERFACE 2 14 FUNCTION KEY DESCRIPTIONS 2 14 SINGLE PART CYC...

Page 4: ... LIST 208V 4 8 M16A PLC500 COMPONENT LIST 240V 4 9 M16A PLC500 COMPONENT LIST 480V 4 10 M16A PLC500 COMPONENT LIST 575V 4 11 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH NO OPTIONS 4 18 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH NO OPTIONS 4 42 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH OPTIONS 4 54 M 16 20 A PLC 100 E200 208 240V WITH OPTIONS 4 74 M 16 20 A PLC 100 E200 480 575V WITH OPTIONS ...

Page 5: ...ENT BUNDLING ASSEMBLY 7 1 BUNDLING ASSEMBLY 7 2 BUNDLING ASSEMBLY COMPONENT LIST 7 3 VERTICAL ROLLER ASSEMBLY 7 4 CUT LINE LASER SIGHT 7 6 OUTBOARD VISE ASSEMBLY OPTION 7 7 OUTBOARD VISE ASSEMBLY COMPONENT LIST 7 8 MIST BLADE LUBRICATION SYSTEM 7 9 M16 20 A REMOTE CONSOLE 7 10 SECTION 8 SPECIFICATIONS M 20 SPECIFICATIONS 8 1 M 16 SPECIFICATIONS 8 2 M20 LAYOUT 8 3 M16 LAYOUT 8 4 SECTION 9 WARRANTY ...

Page 6: ...TOC 4 ...

Page 7: ... materials are within designed specifications and are non hazardous Owner is responsible to keep Manual accessible at the machine ensure only reliable fully trained personnel work with the machine clearly define responsibilities of all personnel working with the machine keep the machine in good working order Operator and Maintenance Personnel are responsible to keep all safety equipment in order c...

Page 8: ...e task that we have done over and over Here familiarity boredom or tiredness may lull us into unthinking automatic repetition Be alert for this and when you feel it happening stop and take stock of your situa tion Review the safety hazards associated with what you are doing That should get your brain working again Certainly production is important but if you think you re too busy to put safety fir...

Page 9: ...t I have read and understood all parts of this Operation and Maintenance Manual Name Date Signature BASIC RULES Intended Use Our machines are designed and built in line with the state of the art and specifically in accordance with American National Standards Institute Standard B11 10 Safety Requirements for Metal Sawing Machines However all machines may endanger the safety of their users and or th...

Page 10: ...inal safety equipment and guards Liability The machine may only be operated when it is in good working order and when the operator has read and understood the Safety and Operating Instructions Sections of the Manu al and when all operations and procedures are in compliance with this Manual Hyd Mech Group cannot accept any liability for personal injury or property damage due to operator errors or n...

Page 11: ...nt the foreseeable dangers that may arise during operation of the machine and the safety precautions to be taken In addition the personnel must be instructed to check all safety devices at regular intervals Define responsibilities Clearly define exactly who is responsible for operating setting up servicing and repairing the machine Define the responsibilities of the machine operator and authorize ...

Page 12: ...e equipment is in place and operational Keep a safe distance from all moving parts especially the blade and vises Stock should not be loaded onto the saw if the blade is running Long and heavy stock should always be properly supported in front of and behind the saw Faults The machine must be switched off and locked out before starting to remedy any faults Safety hazard labels Safety hazard labels ...

Page 13: ...se to wear hearing protection It is important to understand that hearing loss is gradual and easily goes un noticed until it is serious and irreversible Workplace A clear working area without any obstructions is essential for safe operation of the machine The floor must be level and clean without any build up of chips off cuts coolant or hydraulic oil The workplace must be well lit and protected f...

Page 14: ...g to work on machine electrical circuits If compressed air is supplied to the machine to power a mist lubrication system or other devices it should be disconnected and any stored air pressure released before working on the machine The weight of individual machine components represents stored potential energy that can be released if they fall when disconnected Secure these components with adequate ...

Page 15: ...TO THE FLOOR NO MODIFICATIONS TO THE MACHINE ARE PERMITTED WITHOUT PRIOR APPROVAL FROM HYD MECH ANY APPROVED MODIFICATIONS SHOULD ONLY BE UNDERTAKEN BY TRAINED PERSONNEL SECTION 1 INSTALLATION LIFTING INSTRUCTION This machine is designed to be lifted in one fully assembled piece In order to lift the machine it needs to be in the follow ing condition Saw head in its bottom position at 90O Shuttle v...

Page 16: ...h corner of the machine base Steel plates are to be placed under each screw to prevent their sinking into the concrete floor In cases when the machine is to be anchored permanently anchoring holes are provided They are located next to the leveling screws NOTE In some cases leveling the saw in feed and auxiliary conveyors with a slight slope towards the blade is recommended This will prevent coolan...

Page 17: ...al conduits cords or hydraulic hoses Hydraulic oil level is between the upper and lower lines on the level gauge During the initial hook up it is very important to check that the phase order is correct This is indicated by the hydraulic pressure gauge registering a pressure rise and the blade running in a counterclockwise direction If the hydraulics do not register an immediate pressure rise SHUT ...

Page 18: ...for your needs No cutting fluid coolant is supplied with the machine There are two types of coolant available Oil based dilute 1 10 ratio one part concentrated coolant to 10 parts water Synthetic dilute as recommended by manufacturer Coolant wash down gun on the front of the saw HYDRAULIC OIL As shipped the saw oil tank is filled with Texaco Rando HD 46 hydraulic oil If you want to change the hydr...

Page 19: ...e is in transit the position changes slightly This should be checked at the time of installation If adjustment is required loosen the jam nut on the head cylinder and turn the cylinder rod to drive the rod end in or out as required The blade should be 1 8 below the top surface of the infeed table Blade Outfeed Table Blade teeth 1 8 below the top surface of the Infeed Table Head Height Adjustment ...

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Page 21: ...r mild steel at an extremely slow feed rate It is also advisable to utilize a slow blade speed These two or three slow cuts sufficiently lap polish the new blade so that it does not snag the material being cut Proper break in will alleviate blade vibration improve surface finish accuracy and blade life After break in the following six points must be closely monitored to ensure long blade life 1 Pr...

Page 22: ...LOSE With the switch held in the OPEN position the vise will open all the way or until the switch is released With the switch in the HOLD position the vise will stay where it is and will not move freely although it will not resist a large force indefinitely without creeping In CLOSE the vise will close all the way or until it encounters enough resistance to stop it HEAD CONTROL This switch has thr...

Page 23: ...e vise will stay where it is and will not move freely although it will not resist a large force indefinitely without creeping In CLOSE the vise will close all the way or until it encoun ters enough resistance to stop it SHUTTLE VISE This switch has three positions OPEN HOLD and CLOSE With the switch held in the OPEN position the vise will open all the way or until the switch is released With the s...

Page 24: ...0 or the button is released This allows for a fine adjust ment in the cut angle If pressed fully in the head will swing at a fast rate Note The head control switch must be in the HOLD position for this button to operate HEAD SWING 30 This is a two position push button By pressing the button in partially the head will slowly swing towards the 30 position until it reaches 30 or the button is release...

Page 25: ... a preprogrammed ONE CUT MODE In automatic mode the PLC has the capacity to program and store 99 jobs Designated job numbers can be programmed for quantity required maximum of 999 pieces Piece lengths from 0 1 to 220 5588mm and cut angles from 900 through to 300 Jobs can be run individually or in a QUEUE which allows a maximum of 5 jobs to run consecutively NOTE If an emergency situation arises du...

Page 26: ...e display will prompt you to SWING THE HEAD TO 90 DEGREES Press and hold the 900 key until the display returns to MANUAL MODE When the head is at 900 the AUTO MAN indicator light will be green all MANUAL controls as described previously are enabled and the MANUAL MODE STATUS screen will appear as shown below The PLC controls are described on the following pages The length value shuttle vise positi...

Page 27: ...ll swing the head toward 90 degrees AUTO MODE Key is disabled 30 SLOW FAST MANUAL MODE This key will swing the head toward 30 degrees AUTO MODE Key is disabled MANUAL MODE Green light indicates that the shuttle movement and head swing will move at a slow speed Red light indicates that the same movements will be at a fast speed AUTO MODE Key is disabled INCH METRIC MANUAL MODE AUTO MODE Green light...

Page 28: ...een cannot be accessed while in METRIC mode and any change made to the KERF value will not be accepted by the con troller until it has been shut down and restarted The standard kerf values are 066 for 1 1 4 blade 074 for 1 1 2 blade at 90O AUTO MODE Used to scroll down through job information MANUAL MODE Used to clear the length display shuttle vise position value AUTO MODE Used to CLEAR the jobs ...

Page 29: ...itch block to allow it to slide b Move the head with the HEAD switch so the blade is just above the material c Move the limit switch block so the trip plate is almost touching the limit switch roller and tighten the grip knob d Turn the head switch to UP When the head trips the limit switch the head will stop 3 To enable the ONE CUT MODE turn the front vise switch to the CLOSED position 4 To the l...

Page 30: ...e control panel will be disabled PROCEDURE FOR EDITING OR STARTING A NEW JOB IN AUTO MODE Each job is defined by two angles and two lengths Angle 1 A1 is the first angle to be cut this will be the trim cut Length 1 L1 is the length of the material to be cut as measured between the two intersection points of the blade axis and the saw table datum line Angle 2 A2 is the second angle to be cut and le...

Page 31: ...y pressing F8 The desired job or queue must be selected using the cursor key in order for the item to be deleted To start the cycle Move the cursor to the 1st JOB and key in the desired JOB and press ENTER followed by F5 INIT initiate CYCLE You will then be prompted to enter MATERIAL WIDTH and press ENTER The display will then read PRESS CYCLE START TO INITIATE JOB QUEUE If the blade is not runnin...

Page 32: ...each individual JOB as it is being run The STOP and PAUSE functions are as above and at completion of the last JOB in the QUEUE the machine will shut off The machine will auto matically advance the stock between jobs for trim cuts as needed NOTES 1 The CYCLE START button is used to PAUSE a job in progress When a job is PAUSED the PICK LIST will appear and the operator can make eventual alterations...

Page 33: ...pre programmed Single Part Cycle In automatic mode the PLC has the capacity to program and store 99 jobs Des ignated job numbers can be programmed for quantity required maximum of 999 pieces and lengths from 0 to 220 5588mm Jobs can be run individually or in a QUEUE which allows a maximum of 5 jobs to run consecutively and the queue can be repeated automatically as well All machine operators shoul...

Page 34: ...en MAN and AUTO modes Auto mode cannot be accessed unless the front vise is closed Also used to stop an automatic job in progress by switching to MANUAL mode UNLABELED The function of theses keys is displayed directly above them The function will change as the PLC is switched from one mode to another and as the action of each mode changes INCH MM CLEAR While depressed momentarily it resets the dis...

Page 35: ... the word CYCLE flashing on the display window to begin the cut Press CYCLE START and the cycle will begin BLADE SPEED LENGTH FLASHING 7 When the start button is pressed the shuttle vise will move to the forward home position before executing the length movement The head will descend and make the cut 8 When the cut is completed the head will rise to the head up limit switch the blade will stop and...

Page 36: ...to the head up limit so that no damage to the blade will occur 4 After starting the blade the head will descend for the cut and the machine will complete the required job 5 At the completion of the job the machine will shut down if 0 has been entered in the POWER DWN TIMER parameter or continue running for the specified time up to a maximum of 180 minutes NOTES 1 The CT value is the accumulated to...

Page 37: ...e key below the words CLEAR QUE on the display This will clear any jobs that are in the QUEUE and the display window will show an empty Queue Jobs may be entered and edited in this mode To fill the QUEUE follow these two steps 1 Key in a job number and press ENTER If that job number has previously been programmed its values will be displayed The cursor will move to the next position in the QUEUE U...

Page 38: ...racy of the part length required the part length must be set lon ger than the desired length by an amount called the KERF CORRECTION This is due to the fact that the PLC will not account for a difference in the kerf value width of material removed by the blade at various angles other than 90O If the kerf value is to be adjusted it s value can be accessed while in Auto Mode Press and hold the key b...

Page 39: ...d clockwise rotation to decrease Fast Approach Lever Depress for fast head descent Feed Rate Knob Used to set Feed Rate counterclockwise rotation to increase and clockwise rotation to decrease Hydraulic Feed Control CUTTING PARAMETERS CHART A full size CUTTING PARAMETERS CHART is mounted on the front of the saw The chart contains five steps for the operator to follow in order to achieve optimum pe...

Page 40: ...is going to be used Feed Force Setting should be reduced even further Material Width Chart CHART EXAMPLE 1 We will use the parameters chart to set up the saw for cutting 8 200mm Diameter 1045 Carbon Steel STEP 1 DETERMINE EFFECTIVE MATERIAL WIDTH W inches or mm Effective material width W in for most common shapes of materials is the wid est solid part of the material to be in contact with blade du...

Page 41: ...itch is 2 3 and from Step 4 that blade speed is 200 ft min 60mm min From the Graph on the left the FEED RATE is determined in the following way On the horizontal axis blade speed axis find 200 ft min 60mm min Find the point where a vertical line from 200 ft min 60mm min would intersect the 2 3 blade pitch curve From this intersection point run horizontally left to the vertical FEED RATE axis to ar...

Page 42: ...s that as effective material width gets wider or as material gets harder lower blade speeds are recommended If material is narrow or soft higher blades speeds should be selected In Example 1 8 200mm diameter 1045 Me dium Carbon Steel solid bar is to be cut On the graph above find the Me dium Carbon Steel Curve which represents the optimum blade speeds for 1045 Carbon Steel On the horizontal axis e...

Page 43: ...ONAL CUTTING SETUP EXAMPLES EXAMPLE 2 Material Round Steel Tube SAE 4320 Hardened to 35 RC 325 Bhn Dimensions 6 O D x 4 I D 150mm O D x 100mm I D STEP 1 Effective Material Width 4 1 2 75 X 6 114mm 19 x 6 STEP 2 Feed Force limit setting for 6 Diameter material Refer to Feed Force Limit Setting in Step 2 STEP 3 Optimum blade pitch TPI 3 4 T P I Actual blade pitch on the saw 4 6 T P I STEP 4 Optimum ...

Page 44: ...d be used in cases when cutting solid bars bundles or wide structurals The flow of coolant should be directed into the opening created by the blade NOTE When cutting materials that do not need coolant cast iron some coolant flow is required to provide blade lubrication to prevent blade scoring by carbides Coolant flow adjusting taps HEAD UP AND DOWN LIMIT SETTING Head Up Limit In order to maximize...

Page 45: ...lectric ity inside it s capacitors which require a minimum of three minutes to completely discharge LOCK OUT Purpose To prevent injury to workers caused by unexpected start up of machines being worked on OR Where the starting of a machine or device may endanger the safety of a worker a Control switches or other control mechanisms shall be locked out AND b Other effective precautions necessary to p...

Page 46: ...ely 45O and open the idler door 5 Turn the Blade Tension Switch to to release the tension on the blade until it becomes free 6 Remove the blade from both wheels 7 Push the blade down and out of the carbide guides and remove the blade 8 Install a new blade on the wheels and slide the blade up and into the carbide guides 9 Turn the Blade Tension Switch to to put tension on the blade until it stops l...

Page 47: ... the tracking movement after each one quarter turns of bolts C by running the blade at minimum speed When the tracking is within specification tighten bolts A IDLER WHEEL ADJUSTMENT Remove the cover on the front of the idler end of the head to reveal the hori zontal pin There are four set screws A set screws should not be adjusted as they are the pivot points Set screws B C are adjusted by turning...

Page 48: ...o light seen between the blade and wear strip To adjust the blade height the head cylinder rod eye is adjusted as described Begin by first lowering the head to the bottom of it s stroke and moving the guide arm to it s fully open position Remove the feed rate cover and cable near the top of the cylinder Then loosen the hex nut and turn the cylinder rod using a wrench on the cylinder rod flats belo...

Page 49: ...ne once a month using any general purpose grease at the points indicated below Adjustable guide arms bar shown with the cover and work lamp removed Horizontal pivot Idler wheel tensioner Bundling guides Shuttle bearing housing not present on P models 1 Point on each bearing housing lubricated every two months Vise shafts 4 Points under plugs 2 points on P models Lubricated every two months ...

Page 50: ...CHANGE Oil visual inspection should be conducted with every filter change for the following signs of degradation Milky of hazy oil color Burnt smell Varnish or sludge formation Increased viscosity If one of the above is observed oil should be changed It is recommended to change the oil after 6000 hours of operation or every 2 years 4 OIL TEMPERATURE Oil temperature is indicated by a thermometer co...

Page 51: ...ension 4a Tension blade 4b Excessive feed force 4b Reduce 4c Excessive feed rate 4c Reduce 5 Blade vibrates excesively 5a Blade speed too fast 5a Reduce 5b Guide arms too far apart 5b Adjust accordingly 5c Not enough blade tension 5c Tension blade 6 Excesive blade breakage 6a Excessive blade tension 6a Reduce blade tension 6b Excessive feed rate 6b Reduce 7 Tooth strippage 7a Blade pitch too fine ...

Page 52: ...ion fails to light problem is electrical 12a Check the wiring to the relevant valve 12b If pilot light related to inop erative function does light problem may still be the coil If problem remains it may result from dirt in the valve spool 12b Disassembly of hydraulic valves should be under taken only by qualified service personnel or those knowledgeable with hydraulic components 13 Head will not d...

Page 53: ...e shuttle vise open close blade start stop coolant on auto and cycle start all are inputs to the PLC One rotary shaft encoder is attached to the shuttle assembly and travels with shuttle to provide length information to the PLC Another encoder is attached to the machine frame behind the head and is driven by a cable attached to the head pivot drum This encoder provides the PLC with head swing angl...

Page 54: ...activated and not allowed to be completed or a value for that parameter is not en tered during or after starting or completion of the procedure the value for that parameter will reset to 00 000 and the PLC will not be able to count display the particular function for which the parameter is intended If any of the following problems occur performing the calibration procedure may help NOTE Checks of ...

Page 55: ...ne should read HD CLB ENTER OFF The cycle light will still be flashing 3 At any point after the procedure has started move the cursor down to the ACT HD MVT line ACT HT on M16 20A type in the desired value and press ENTER To finish the procedure press the AUTO MANUAL key and the value entered will then be accepted by the PLC This value is determined by measuring the full stroke movement of the hea...

Page 56: ...ter to be modified in a case where the angle display is inaccurate and proper calibration cannot be performed Proper material not available for test cuts Actual calibration is performed by running the angle calibration procedure with a piece of cold rolled material 6 8 wide allowing the blade to scribe the material then measuring and calculating the angles cut For angle troubleshooting details ple...

Page 57: ... tolerance for programmed length Distance in inches the shuttle will travel slowly before going to fast speed when starting to move in either direction ie 250 Distance in inches from the home or target length position the shuttle will travel in slow speed ie 1 000 Minimum slow speed distance If programmed length is smaller than this parameter the PLC will only move the shuttle in slow speed Openin...

Page 58: ...ed factor must be calculated Providing wheel target parameter is set correctly Actual speed Display speed Adjustment factor Adjustment factor X Existing speed factor New speed fac tor Number of targets per revolution of the idler wheel M16 20A 1 V18APC 6 Starting in Jan 99 this changed to 1 If this parameter is set to 1 length display will show actual position If this parameter is set to 0 if the ...

Page 59: ... be sure all four wires are con nected properly See next page for connection wiring information Measure the voltage a At encoder connector Between 0 V pin and 24 V pin This voltage should be a minimum of 22 to 26 VDC If the voltage is incorrect check encoder cable continuity if OK possible PLC problem If the voltage is correct go to step b b At encoder connector Between 0 V and channel A and 0V an...

Page 60: ...R INACCURACY Load machine with a piece of stock for test cutting Open parameters screen Initiate length calibration and measure cut length as accurately as possible Re enter new ACT LTH Actual Length value Re cut test lengths and check if accuracy is satisfactory Or Perform test cuts of three different lengths i e 6 12 20 and measure as accurately as possible If the measurements indicate a linear ...

Page 61: ... vise switch in CLOSE position press FWD and REV keys simultaneously not more than 0 5 sec apart The PLC will prompt for a password which is obtainable from Hyd Mech Service If the password is correct a screen of parameters will appear The display will show two lines of parameters at a time The first display is for the ma chine s self calibration of it s length control If the length control calibr...

Page 62: ...seconds Activates feed rate display Not active on S20A S23A and H10 machines If this value is set to YES displays shuttle vise actual position Hold shuttle VISE home and closed during cut Allows user to override the signal from the proximity sensor in case it is broken When set to NO machine will not run with broken proximity sensor Set to YES allows machine to run Minimum blade speed on which bla...

Page 63: ...uttle move away from the blade and should count is negative going back and goes in a positive direction coming toward home then the green channel wire and the white channel wire should be reversed ii If the display alters between 0 000 and 0 001 or 0 000 and 0 001 then one of the encoder channels is not being recorded correctly 2 To determine the cause first check the encoder cable connections at ...

Page 64: ...st likely a defective electrical hydraulic or mechanical component 2 Consistent a Lengths cut are consistent and the error is also consistent The error always stays the same regardless of part length Cause b Kerf value 3 Linear a Lengths cut are consistent but the error increases as the part length increases The longer the part the greater the error Cause b When self calibration is executed incorr...

Page 65: ...e machine being checked Make the cuts and measure as a accurately as possible vernier caliper Using the formula provided below calculate the new parameter LTH CONST Formula for determining new parameter LTH CONST Measured length divided by Programmed length X Existing constant New LTH CONST INCONSISTENT INACCURACY 1 With the machine in MANUAL mode move the shuttle all the way forward and clear zer...

Page 66: ...ts per step 2 HUP input not on check that head up limit switch is being actuated check limit switch limit switch wiring 2 Front vise should be closed the shuttle vise should stay open and move back to the programmed length FVC output should be on SVO output will light momentarily REV output and FST output should be on when the shuttle moves back fast 3 As the shuttle approaches target length the F...

Page 67: ...0 040 Contamination on the end of the sensor 2 Fault at the PLC Bad connection of sensor wiring Faulty PLC input and HUP L S deactivates 7 After the cut is completed HDN input should light HDN output should go out the HUP output should light and the head should move up When the head reaches it s up limit HUP input should come on HUP output off and the cycle repeats with the next length being clamp...

Page 68: ...atus indicators Power on when power exists to the PLC Run on when the PLC is running Batt V on when PLC memory backup battery has low voltage condition Prog E on when PLC has a program error DIAGNOSIS 1 Check for LED light on the sensor light on indicates prox sensor power connections are correct and sensor is activated Problem could be with the sensor signal wire to the PLC or with the PLC With b...

Page 69: ...Lower Switch X6 Coolant Switch ON X16 Blade Start P B X7 Coolant Switch OFF X17 Cycle Start P B X20 Blade Stop P B X21 Out of Stock Option L S X22 Head Up L S HUP Outputs Y0 Machine Latch Y10 Front Vise Close FVC Y1 Head Swing Y11 Front Vise Open FVO Y2 Open Y12 Shuttle Fast FST Y3 Blade Run Pilot Light Y13 Blade Motor Contactor Y4 VFD Start Y14 Shuttle Rev REV Y5 VFD Stop Reset Y15 Shuttle Fwd FW...

Page 70: ... length parameter for the sign only during shuttle retraction in calibration mode If the actual length value shows as a negative number then the channels must be reversed and the calibration procedure repeated To determine LTH CONST value use this formula LTH CONST ENCODER PINION CIRCUMFERENCE ENCODER RESOLUTION Example For a 1 pinion diameter and 2500 PPR encoder LTH CONST Pi x 1 2500 PPR 0 00125...

Page 71: ...Using the arrow cursor keys scroll down until the screen displays 3 With the cursor on the word ENTER press the key The cycle start button will begin to flash the ENTER will change to ON indicating self calibration mode and the head will move to it s down limit and then will move up to it s full upper limit 4 Measure the distance from the vise horizontal wear strip to the blade teeth tips and ente...

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Page 73: ...wer sooner than 3 minuets will result in damage to the Variable Frequency Drive EARTH GROUNDING PROCEDURE 1 Customer to provide and install a ground rod approx 600 15mm diameter copper clad steel to be driven no less than 8 2 5m into the ground no more than 10 3m away from control enclosure 2 Ground rod to be connected to customer s in plant ground system This connection shall be made directly at ...

Page 74: ... behind a cover Coolant pump Out of Stock Limit Switch Hirschman connectors direc tional control valve solenoids and electric motor Proximity sensor located behind idler wheel cover Shuttle Encoder located on the idler side of shuttle under a cover ...

Page 75: ...4 3 90 Degree Limit Switch inside hydraulic compartment 90O Limit Switch Trip Pin attached to the head Head Up and Down Limit Switch Digital Angle Display Encoder ...

Page 76: ...0 Programmable Length Controller FX2N 48 MR ES UL 1 00 EA 371080 FERRITE CLIP ON 1 00 EA 372650 Switch Selector 3 Position Spring Return to Center ZB2BD5 1 00 EA 372635 Switch Selector 3 Position Maintained ZB2BD3 2 00 EA 372305 Push Button Illuminated Green ZB2BW33 2 00 EA 372310 Push Button Illuminated White ZB2BW31 1 00 EA 370590 Contact Block Body Illuminated 1 NO ZB2BW061 3 00 EA 370585 Conta...

Page 77: ...e Holder 2FU1 1FU2 USM2 1 00 EA 371070 End Stop 9708 S35 1 00 EA 372335 Rail Din 35 x 7 5 Slottted 2M 10 00 IN K M16A PLC 715 00 Kit Duct Generic 1 00 EA 370955 Duct 1 1 2 x 3 DNG 75037 52 00 IN 370970 Duct 3 4 x 1 1 2 DNG 37020 55 00 IN 372665 Tape 4952 12 mm x 32m 3M 13 00 IN 372670 Tape 4952 24 mm x 32 m 3M 32 00 IN 370950 Duct 1 1 2 x 1 1 2 DNG 37037 22 00 IN K M16A PLC 716 00 Kit Cables Gener...

Page 78: ... 391440 Label M Machine Blade Tension 1 00 EA 371005 Enclosure Plastic For Push Button Station XAL J01H7 1 00 EA 370595 Contact Block NO XENL1111 2 00 EA 371035 Encoder Optical 2500 PPR 2 00 EA 370385 Connector Encoder Amphenol 90 Degree 1 00 EA 370045 Box Junction Coolant 1 00 EA 370505 Connector Liquid Tight Metric 1 00 EA 370515 Connector Liquid Tight 3 4 in Mnpt 1 00 EA 370400 Connector Encode...

Page 79: ...0 Bolt Socket Cap 10 24 x 0 375 2 00 EA M16 741 00 Weldment Cover Wire 1 00 EA M16 741 01 Plate Cover Wire 1 00 EA M16 741 02A Wall Cover Wire 1 00 EA K M16 93 00 Kit Guard Front 1 00 EA 390080 Bolt Hex Head Cap 0 312 18 x 1 00 1 00 EA 394765 Washer Lock 0 312 1 00 EA M16 93 00 Weldment Guard Front 1 00 EA M16 93 01 Tube Rail Long 1 00 EA SQ TUBE 1 50 X 1 50 X 0 125 Tubing square 1 50 in x 1 50 in...

Page 80: ...tector PKZMO 10 1 00 EA 370645 Contactor Incl 1 NO 1 NC Aux 120 Coil Volt SE00 11 PKZO 1 00 EA 370550 Contact Block Auxilliary NHI 11 PKZO 2 00 EA 372145 Overload Manual Protector PKZMO 25 1 00 EA 371240 Fuse Fast Acting 10 Amp ATM10 2 00 EA 371415 Fuse Time Delay 5 Amp ATDR5 1 00 EA 372705 Terminal Block 8 mm 20 9 Awg WK6SL U 2 00 EA 372707 Terminal Block 6 mm 20 8 Awg 600 Beige WK6 U 6MM 3 00 EA...

Page 81: ... 00 IN 370455 Connector Conduit Gray 1 2 in 1 00 EA 370440 Connector Conduit Fixed 1 2 in 90 Deg 1 00 EA 373120 Wire 10 Awg 19 T90 Black 567 00 IN 373155 Wire 10 Awg 19 T90 Green Yellow Striped 142 00 IN 392985 Nut Metal 1 2 in 2 00 EA 390905 Bushing Reducer 1 in 1 2 in 8 00 EA 372835 Terminal Ring 10 12 Awg RC 367M 3 00 EA 370325 Conduit Metal 3 4 in 225 00 IN 370430 Connector Conduit 3 4 in 90 D...

Page 82: ...0 End Plate AP 6 1 00 EA 391480 Label Voltage 480V 2 00 CARD 370455 Connector Conduit Gray 1 2 in 1 00 EA 370440 Connector Conduit Fixed 1 2 in 90 Deg 1 00 EA 373125 Wire 12 Awg 19 T90 Black 1 170 00 IN 373160 Wire 12 Awg 19 T90 Green Yellow Striped 390 00 IN 392985 Nut Metal 1 2 in 4 00 EA 394870 Washer Metal 1 2 in 3 4 in 12 00 EA 372835 Terminal Ring 10 12 Awg RC 367M 3 00 EA 370320 Conduit Met...

Page 83: ...8 mm 20 9 Awg WK6SL U 2 00 EA 372707 Terminal Block 6 mm 20 8 Awg 600 Beige WK6 U 6MM 3 00 EA 371050 End Plate AP 6 1 00 EA 391485 Label Voltage 600V 2 00 CARD 370455 Connector Conduit Gray 1 2 in 1 00 EA 373125 Wire 12 Awg 19 T90 Black 1 170 00 IN 373160 Wire 12 Awg 19 T90 Green Yellow Striped 390 00 IN 392985 Nut Metal 1 2 in 4 00 EA 394870 Washer Metal 1 2 in 3 4 in 12 00 EA 372835 Terminal Rin...

Page 84: ... O contact blocks ZB2 BD3 ZB2 BZ103 Telemecanique Telemecanique 2SS Shuttle Vise Selector Switch Black 1 position spring return from left to center 1 position maintained to right s s Mounting base with 2 N O contact blocks plus 1 N C contact ZB2 BD7 ZB2 BZ103 ZB2 BE102 Telemecanique Telemecanique Telemecanique 3SS Front Vise Selector Switch Black 1 position spring return from left to center 1 posi...

Page 85: ...L S Head Up Limit switch with roller lever XCK L115H7 Telemecanique 2 L S Head Down Limit switch with roller lever XCK L115H7 Telemecanique 4 L S Out Of Stock Limit switch with roller lever XCK L115H7 Telemecanique 5 L S Head 90 Deg Limit switch with plunger XCK L510H7 Telemecanique P1 Blade Speed Proximity switch c w washer nut NPN N0 DCA12 4608KS Burgess Saia E1 Incremental encoder for length co...

Page 86: ...contact blocks plus 1 N C contact ZB2 BD7 ZB2 BZ103 ZB2 BE102 Telemecanique Telemecanique Telemecanique 15SS Laser Guide Selector Switch Black 2 positions maintained selector switch Mounting base with 1 N O contact block ZB2 BD2 ZB2 BZ102 Telemecanique Telemecanique 25SS Oil Heater Selector Switch Black 2 positions maintained selector switch Mounting base with 1 N O contact block ZB2 BD2 ZB2 BZ102...

Page 87: ...CT BLOCK 2 O L 1 N O 1 N C NHI 11 PKZO NHI 11 PKZO NHI 11 PKZO NHI 11 PKZO NHI 11 PKZO Klockner Moeller MANUAL PROTECTOR OVERLOAD 2 O L PKZMO 25 PKZMO 25 PKZMO 16 PKZMO 16 PKZMO 10 Klockner Moeller MOTOR F L A 1750 RPM 20 6A 18 6A 10 7A 9 3A 7 5A CONTROL TRANSFORMER TR 500 VA TRANSFORMER PART TR 9070 T500D3 9070 T500D1 9070 T500D33 9070 T500D1 9070 T500D5 Square D PRIMARY FUSE FUSE PART FUSE HOLDE...

Page 88: ...T BLOCK 2 O L 1 N O 1 N C NHI 11 PKZ2 NHI 11 PKZ2 NHI 11 PKZO NHI 11 PKZO NHI 11 PKZO Klockner Moeller MANUAL PROTECTOR OVERLOAD 2 O L PKZ2 ZM32 PKZ2 ZM32 PKZM0 20 PKZM 0 16 PKZM 0 16 Klockner Moeller MOTOR F L A 1750 RPM 27 7A 25A 14 4A 12 5A 10A CONTROL TRANSFORMER TR 500 VA TRANSFORMER PART TR 9070 T500D3 9070 T500D1 9070 T500D33 9070 T500D1 9070 T500D5 Square D PRIMARY FUSE FUSE PART FUSE HOLD...

Page 89: ...4 17 ...

Page 90: ...4 18 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH NO OPTIONS ...

Page 91: ...4 19 ...

Page 92: ...4 20 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH NO OPTIONS ...

Page 93: ...4 21 ...

Page 94: ...4 22 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH NO OPTIONS ...

Page 95: ...4 23 ...

Page 96: ...4 24 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH NO OPTIONS ...

Page 97: ...4 25 ...

Page 98: ...4 26 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH NO OPTIONS ...

Page 99: ...4 27 ...

Page 100: ...4 28 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH NO OPTIONS ...

Page 101: ...4 29 ...

Page 102: ...4 30 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH OPTIONS ...

Page 103: ...4 31 ...

Page 104: ...4 32 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH OPTIONS ...

Page 105: ...4 33 ...

Page 106: ...4 34 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH OPTIONS ...

Page 107: ...4 35 ...

Page 108: ...4 36 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH OPTIONS ...

Page 109: ...4 37 ...

Page 110: ...4 38 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH OPTIONS ...

Page 111: ...4 39 ...

Page 112: ...4 40 M16 20 A 480V 575V ELECTRICAL SCHEMATIC WITH OPTIONS ...

Page 113: ...4 41 ...

Page 114: ...4 42 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH NO OPTIONS ...

Page 115: ...4 43 ...

Page 116: ...4 44 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH NO OPTIONS ...

Page 117: ...4 45 ...

Page 118: ...4 46 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH NO OPTIONS ...

Page 119: ...4 47 ...

Page 120: ...4 48 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH NO OPTIONS ...

Page 121: ...4 49 ...

Page 122: ...4 50 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH NO OPTIONS ...

Page 123: ...4 51 ...

Page 124: ...4 52 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH NO OPTIONS ...

Page 125: ...4 53 ...

Page 126: ...4 54 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH OPTIONS ...

Page 127: ...4 55 ...

Page 128: ...4 56 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH OPTIONS ...

Page 129: ...4 57 ...

Page 130: ...4 58 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH OPTIONS ...

Page 131: ...4 59 ...

Page 132: ...4 60 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH OPTIONS ...

Page 133: ...4 61 ...

Page 134: ...4 62 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH OPTIONS ...

Page 135: ...4 63 ...

Page 136: ...4 64 M16 20 A 240V 208V ELECTRICAL SCHEMATIC WITH OPTIONS ...

Page 137: ...4 65 ...

Page 138: ...4 66 ...

Page 139: ...4 67 M16 A M20 A PLC 100 E200 COMPONENT LIST ELECTRICAL DIAGRAMS ...

Page 140: ... Telemecanique Telemecanique 1SS Coolant Selector Switch Black 3 positions maintained selector switch Mounting base with 2 N O contact blocks ZB2 BD3 ZB2 BZ103 Telemecanique Telemecanique 2SS Shuttle Vise Selector Switch Black 1 position spring return from left to center 1 position maintained to right s s Mounting base with 2 N O contact blocks plus 1 N C contact ZB2 BD7 ZB2 BZ103 ZB2 BE102 Teleme...

Page 141: ...2225 00 Stegmann Coolant Pump Coolant pump 1 Phase 120 VAC 2E NT Little Giant Coolant Pump Junction Box SCEJB442 HMG Wire terminal 20 10 AWG WK4 U Wieland Wire terminal 20 8 AWG WK6 U Wieland Wire terminal 16 6 AWG WKN 10 U Wieland Double ground terminal 20 8 AWG WK4 D2 2SLU Wieland Ground terminal 16 6 AWG WKN 10 SL U Wieland Work Lamp Work lamp 120 VAC 3206875 HMG Suppressor SSQUENCHO1 HMG R C S...

Page 142: ... PKZO NHI 11 PKZO NHI 11 PKZO NHI 11 PKZO NHI 11 PKZO Klockner Moeller MANUAL PROTECTOR OVERLOAD 2 O L PKZMO 25 PKZMO 25 PKZMO 16 PKZMO 16 PKZMO 10 Klockner Moeller 2M CONTACTOR DIL 0M DIL 0M DIL 0M DIL 0M DIL 0M Klockner Moeller MOTOR F L A 1750 RPM 20 6A 18 6A 10 7A 9 3A 7 5A CONTROL TRANSFORMER TR 500 VA TRANSFORMER PART TR 9070 T500D3 9070 T500D1 9070 T500D33 9070 T500D1 9070 T500D5 Square D P...

Page 143: ...PKZ2 NHI 11 PKZ2 NHI 11 PKZO NHI 11 PKZO NHI 11 PKZO Klockner Moeller MANUAL PROTECTOR OVERLOAD 2 O L PKZ2 ZM32 PKZ2 ZM32 PKZM0 20 PKZM 0 16 PKZM 0 16 Klockner Moeller 2M CONTACTOR DIL 1M DIL 1M DIL 0M DIL 0M DIL 0M Klockner Moeller MOTOR F L A 1750 RPM 27 7A 25A 14 4A 12 5A 10A CONTROL TRANSFORMER TR 500 VA TRANSFORMER PART TR 9070 T500D3 9070 T500D1 9070 T500D33 9070 T500D1 9070 T500D5 Square D ...

Page 144: ...4 72 M 16 20 A PLC 100 E200 208 240V WITH OPTIONS ...

Page 145: ...4 73 ...

Page 146: ...4 74 M 16 20 A PLC 100 E200 208 240V WITH OPTIONS ...

Page 147: ...4 75 ...

Page 148: ...4 76 M 16 20 A PLC 100 E200 208 240V WITH OPTIONS ...

Page 149: ...4 77 ...

Page 150: ...4 78 M 16 20 A PLC 100 E200 208 240V WITH OPTIONS ...

Page 151: ...4 79 ...

Page 152: ...4 80 M 16 20 A PLC 100 E200 208 240V WITH OPTIONS ...

Page 153: ...4 81 ...

Page 154: ...4 82 M 16 20 A PLC 100 E200 208 240V WITH OPTIONS ...

Page 155: ...4 83 ...

Page 156: ...4 84 M 16 20 A PLC 100 E200 480 575V WITH OPTIONS ...

Page 157: ...4 85 ...

Page 158: ...4 86 M 16 20 A PLC 100 E200 480 575V WITH OPTIONS ...

Page 159: ...4 87 ...

Page 160: ...4 88 M 16 20 A PLC 100 E200 480 575V WITH OPTIONS ...

Page 161: ...4 89 ...

Page 162: ...4 90 M 16 20 A PLC 100 E200 480 575V WITH OPTIONS ...

Page 163: ...4 91 ...

Page 164: ...4 92 M 16 20 A PLC 100 E200 480 575V WITH OPTIONS ...

Page 165: ...4 93 ...

Page 166: ...4 94 M 16 20 A PLC 100 E200 480 575V WITH OPTIONS ...

Page 167: ...4 95 ...

Page 168: ......

Page 169: ...ttle Cylinder 3 1 S25 C5 00 Blade Tension Cylinder 4 1 M20 C21 00A Front Vise Cylinder 5 1 M20 C21 00A Shuttle Vise Cylinder 6 1 M16 C22 00B Datum Vise Cylinder 7 2 M20 C23 00B Bundling Clamp Cylinder Optional 8 1 M20 C6 00 Guide Arm Cylinder 9 1 S25 C7 00 Swing Cylinder 10 1 DDF21 0 00 Positive Downfeed Valve 11 1 MB6PA Manifold Block 12 1 EB 01A Manifold Extension Block 13 4 DPCH 1 Double Pilot ...

Page 170: ...NT LIST ITEM QTY M20 PART NUMBER DESCRIPTION 1 1 M16 C4 00B Head Cylinder 2 1 M16 C1 00A Shuttle Cylinder 3 1 S25 C5 00 Blade Tension Cylinder 4 1 M20 C21 00A Front Vise Cylinder 5 1 M20 C21 00A Shuttle Vise Cylinder 6 1 M16 C22 00B Datum Vise Cylinder 7 2 M20 C23 00B Bundling Clamp Cylinder Optional 8 1 M16 C6 00B Guide Arm Cylinder 9 1 S25 C7 00 Swing Cylinder 10 1 DDF21 0 00 Positive Downfeed V...

Page 171: ...5C Cushion Block shuttle 26 1 HP 1 Pump 27 1 SS 100 00 Suction Strainer 28 1 SF6520 Return Filter 29 1 HM 1 Chip Conveyor Motor 30 1 N10BK Needle Valve 31 1 CHB 15C Cushion Block swing 32 1 JB 02B Double Junction Block Option 33 1 PRV1 12 Pressure Reducing Valve Option 34 1 EB 02 Extension Block Left Option ...

Page 172: ...5 4 M 16 20 HYDRAULIC PLUMBING DIAGRAM ...

Page 173: ...5 5 ...

Page 174: ...5 6 M 16 20 HYDRAULIC SCHEMATIC ...

Page 175: ...N BLADE BRUSH 5 1 342315 WHEEL WIRE BLADE BRUSH 3 6 2 394665 WASHER FLAT 0 50 7 1 392860 NUT HEX 0 50 13 8 1 393940 SCREW SET CUP POINT 0 25 20 x 0 25 9 4 394745 WASHER FLAT USS 0 3125 10 2 341960 SPRING COMPRESSION OD 0 600 x W 0 072 x L 1 500 TC13 11 2 390745 BOLT SOCKET HEAD CAP 0 375 16 x 3 50 12 1 394154 SCREW SET FLAT POINT 0 375 16 x 2 50 13 1 392850 NUT HEX 0 375 16 BLADE BRUSH ASSEMBLY ...

Page 176: ...6 2 GUIDE ARM ASSEMBLY ...

Page 177: ... 2 340785 CARBIDE INSERT 1 BLADE CRB 770 12 2 390640 BOLT SOCKET HEAD FLAT 0 3125 18 x 0 50 13 NOT USED ON M16 14 15 16 17 18 19 20 1 M M16 46 01B GUIDE ARM IDLER MACHINED 21 1 392930 NUT JAM 0 625 18 22 1 394190 SCREW SET FLAT POINT 0 625 11 x 2 0 23 1 362880 SEAL ORING 0 50 x 0 25 x 0 125 2 202 24 1 COOL1202B NOZZLE COOLANT BACK PLATE 25 1 COOL1201B NOZZLE COOLANT 26 2 390600 BOLT SOCKET HEAD FL...

Page 178: ...2 2 390640 BOLT SOCKET HEAD FLAT 0 3125 18 x 0 50 13 2 M20 46 02 BOLT CARBIDE LOADER 14 2 393950 SCREW SET CUP POINT 0 25 20 x 0 25 15 2 CRBL 150 3 ROD HANDLE 16 2 CRBL 150 4 TUBE SLEEVE 17 2 CRBL 150 02A HUB CARBIDE LOADER 18 6 342035 SPRING DISC OD 1 00 x ID 0 50 x W 0 035 30E1000 035 19 2 341440 KNOB GRIP 1 25 BALL 1 4 20 20 1 M M16 46 01B GUIDE ARM IDLER MACHINED 21 1 392930 NUT JAM 0 625 18 2...

Page 179: ...6 5 BLADE TENSION ASSEMBLY ...

Page 180: ... 12 M16 4 12 BOLT BLADE TENSION SHAFT GREASE 7 1 391165 391165 FITTING GREASE STRAIGHT 1 4 MNPT ST 8 1 M16 3 02A M20 3 02 SHAFT IDLER WHEEL 9 4 394170 394170 SCREW SET FLAT POINT 0 50 13 x 1 0 10 1 M16 3 05 M16 3 05 BOLT ADJUSTMENT IDLER SHAFT 11 2 394775 394775 WASHER LOCK 0 50 12 1 390190 390190 BOLT HEX HEAD CAP 0 50 13 x 2 0 13 1 M W19 45 01 M W22 45 01 WHEEL IDLER MACHINED 14 2 340125 340130 ...

Page 181: ...C OD 16 x 0 125 4 1 M16 2 09 DISK THRUST BEARING PLATE 5 1 M16 2 12 SHAFT PIVOT 6 1 M16 2 18B SHEET COVER PIVOT BACK 7 2 390850 BOLT SOCKET HEAD CAP 10 24 x 0 375 8 1 M16 3 06C SHAFT HORIZONTAL HEAD 9 2 342265 WASHER THRUST TRD 3648 10 2 390820 BOLT SOCKET HEAD CAP 0 625 11 x 1 50 11 2 393805 ROLL PIN 0 625 x 1 50 12 2 340630 BUSHING BRONZE 2 625 x 2 250 x 2 00 ...

Page 182: ...TANK COMPONENT SUCTION STRAINER 7 1 360675 FITTING PIPE PLUG 1 4 NPT HOLLOW HEX 8 1 363100 TANK COMPONENT OIL SIGHT LEVEL GAUGE 9 3 360095 FITTING 90 MNPT FNPT 2102 1212 10 1 363095 TANK COMPONENT FILTER HEAD 11 1 363105 TANK COMPONENT RETURN FILTER ELEMENT 12 1 360415 FITTING HYDRAULIC BRASS MNPT HOSE BARB 31082B 12 8 13 1 360090 FITTING 90 FNPT FNPT 2202 1216 14 1 360410 FITTING HYDRAULIC BRASS ...

Page 183: ...60 6 4 394775 WASHER LOCK 0 50 7 4 390180 BOLT HEX HEAD CAP 0 50 13 x 1 50 8 1 362745 PUMP HYDRAULIC PISTON HYP 1 9 2 394770 WASHER LOCK 0 375 10 2 390125 BOLT HEX HEAD CAP 0 375 16 x 0 75 11 1 360305 FITTING HYDRAULIC 90 SWIVEL 3903 8 8 12 1 360320 FITTING HYDRAULIC ADAPTER STRAIGHT 0503 12 8 13 1 360305 FITTING HYDRAULIC 90 SWIVEL FJIC MJIC 3903 8 8 14 1 360315 FITTING HYDRAULIC ADAPTER STRAIGHT...

Page 184: ...6 10 CONVEYOR ASSEMBLY ...

Page 185: ... 363325 WIPER 3 16 4 342170 STRIP WEAR RING 3 SHAFT 17 1 M20 C21 00A ASSEMBLY CYLINDER VISE M16 20 18 7 390565 BOLT SOCKET HEAD FLAT 0 50 13 x 1 50 19 1 M M16 2 16B PLATE CYLINDER MOUNTING MACHINED 20 1 M M20 2 02B PLATE JAW MOVABLE FRONT VISE MACHINED 21 1 390615 BOLT SOCKET HEAD FLAT 0 75 10 x 2 00 22 2 390879 BOLT SOCKET HEAD CAP 1 0 8 x 2 00 23 2 M20 5 08 WEAR STRIP FRONT JAW 24 10 390640 BOLT...

Page 186: ...BLY CYLINDER VISE M16 20 6 1 M M16 2 16B PLATE CYLINDER MOUNTING MACHINED 7 2 390565 BOLT SOCKET HEAD FLAT 0 50 13 x 1 50 8 1 393560 RING RETAINING EXTERNAL 2 3 8 9 2 394105 SCREW SET CUP 0 75 16 x 1 0 10 1 M M20 5 01B PLATE JAW FRONT VISE MACHINED 11 2 390879 BOLT SOCKET HEAD CAP 1 0 8 x 2 00 12 1 390615 BOLT SOCKET HEAD FLAT 0 75 10 x 2 00 13 2 M20 5 08 WEAR STRIP FRONT JAW 14 10 390640 BOLT SOC...

Page 187: ...7 1 M16 53 00 WELDMENT YOKE DATUM JAW CYLINDER 8 2 393950 SCREW SET CUP POINT 0 25 20 x 0 25 9 1 M16 5 09 PIN CYLINDER 10 1 392860 NUT HEX 0 50 13 11 1 394040 SCREW SET CUP POINT 0 375 16 x 2 00 12 2 M20 5 08 WEAR STRIP FRONT JAW 13 10 390640 BOLT SOCKET HEAD FLAT 0 3125 18 x 0 50 14 1 M16 5 07 PIN CYLINDER 15 1 M M16 5 03A PLATE LINK A MACHINED 16 10 340640 BUSHING FIBERGLIDE 0 875 x 0 750 x 0 75...

Page 188: ... SLOTTED FILLISTER HEAD CAP 3 1 M16 7 11 SPUR GEAR 4 1 M16 7 02C HINGE ENCODER 5 1 M16 7 08A ENCODER BRACKET 6 1 M16 7 03 DRUM WIRE 7 1 371035 ENCODER 2500 PPR 6 PIN RADIAL CONNECTOR HD20 S18 8 4 390850 BOLT SOCKET HEAD CAP 10 24 x 0 375 9 1 M16 56 00A WELDMENT COVER LENGTH ENCODER 10 3 393818 SCREW MACHINE 6 32 x 0 25 SLOTTED FILLISTER HEAD CAP ...

Page 189: ...0 x 0 25 4 1 371025 ENCODER 8192 PPR 6 PIN RADIAL CONNECTOR 5 4 393824 SCREW MACHINE 6 32 x 0 625 SLOTTED FILLISTER HEAD CAP 6 1 M16 7 03 DRUM WIRE 7 1 394025 SCREW SET CUP POINT 10 24 x 0 25 8 1 M16 7844 00 ASSEMBLY WIRE ENCODER DRIVE 9 5 390850 BOLT SOCKET HEAD CAP 10 24 x 0 375 10 1 342100 SPRING EXTENSION TE0635 089 0508 11 1 M16 76 01B WRAPPER COVER FEED RATE ENCODER 12 4 392980 NUT LOCK 6 32...

Page 190: ...MOTOR HYDRAULIC 2 2 360340 FITTING HYDRAULIC ADAPTER STRAIGHT 7 8 NF FNPT 0502 10 4 3 2 360535 FITTING HYDRAULIC STEEL ELBOW ADAPTER 90 MNPT MJIC 2103 4 4 4 1 393965 SCREW SET CUP POINT 0 312 18 x 0 25 5 4 390630 BOLT SOCKET HEAD FLAT 0 375 16 x 1 00 6 1 M16 0101 00 WELDMENT AUGER CHIP ...

Page 191: ...3 07D Parameters Label S20 9 25 Idler Door M16 33 00A M20 33 00 The head must be raised or swung to open Drive Door M16 32 00B M20 32 00B Logo Label S20 9 20 Blade Cover M16 3 12 Cover M16 5 10 Encoder Cover M16 56 00A Blade Guard M16 3 09C Thumb Screw 1 4 20 x 75 ...

Page 192: ... 2 394180 SCREW SET FLAT 0 50 20 x 1 0 9 1 394839 WASHER LOCK M20 10 1 390447 BOLT HEX HEAD CAP M20 2 5 x 50 ITEM QUANTITY PART NUMBER DESCRIPTION 1 1 213T 10HP 1800 RPM SPECIFY VOLTAGE 2 1 HM5DD RM CANIMEX GEAR BOX SHIM KIT HM5 SK 3 4 390170 BOLT HEX HEAD CAP 0 50 13 x 1 25 4 4 394775 WASHER LOCK 0 50 5 1 M W22 44 01 WHEEL DRIVE 22 MACHINED 6 1 M M20 3 13A CAP RETAINER DRIVE WHEEL MACHINED 7 2 39...

Page 193: ...6 19 ...

Page 194: ...6 20 GEARBOX ASSEMBLY ...

Page 195: ...6 21 ...

Page 196: ......

Page 197: ... When cutting a number of pieces at once the vertical clamp holds the bundle down firmly to prevent cutting errors due to material slippage or vibration This also helps to extend blade life Bundling Cylinder 2 Bundling Vise Jaw 2 This option is shown with the standard vises closed and the Bundling Vises Open Parts drawings and numbers on the following page SECTION 7 OPTIONAL EQUIPMENT ...

Page 198: ...7 2 Shuttle Vise Only Front Vise Only Shuttle Vise Only Mounted inside top of shuttle frame BUNDLING ASSEMBLY ...

Page 199: ...STRIP BUNDLING BLACK URETHANE 80 SHORE 12 8 393960 SCREW SET CUP POINT 0 25 20 x 0 5 13 2 391180 FITTING GREASE STRAIGHT 1 8 NPT 14 4 342165 STRIP WEAR RING 1 1 4 SHAFT 15 4 363320 WIPER 2 1 4 16 2 M20 C23 00B ASSEMBLY CYLINDER BUNDLING M16 20 17 4 393560 RING RETAINING EXTERNAL 2 3 8 18 2 M20 524 00 WELDMENT BUNDLING ARM SLIDER 19 4 394745 WASHER FLAT 0 312 20 4 394765 WASHER LOCK 0 312 21 4 3907...

Page 200: ...AL ROLLER MACHINED 2 2 M16 253 00 SHAFT VERTICAL ROLLER 3 2 393795 ROLL PIN 0 50 x 1 50 4 2 M16 252 00 ASSEMBLY ROLLER VERTICAL 5 2 393530 RING RETAINING EXTERNAL 1 1 2 6 2 M16 25 01 CAP 7 2 394775 WASHER LOCK 0 50 8 2 390180 BOLT HEX HEAD CAP 0 50 13 x 1 50 9 4 390580 BOLT SOCKET HEAD FLAT 0 50 13 x 2 50 ...

Page 201: ...is useful when the material being cut is soft or is a structrual and may be distorted by the full vise pressure OUT OF STOCK SWITCH For customers who plan to cut in the automatic cycle with limited supervision an Out of Stock Limit Switch is available It will stop the machine as soon as there is not enough material for the next cut in a cycle ...

Page 202: ...en cutting angles on structural materials NOTE In order to lengthen the life of the light this unit should be shut off when not actually aligning a cut line CUT LINE LASER SIGHT CUT LINE LASER SIGHT LASER RADIATION DO NOT STARE INTO BEAM LASER DIODE 1 0 MILLIWATT MAXIMUM OUTPUT CLASS II LASER PRODUCT LASER RADIATION Laser Information Wave length is 635nm 5nm Voltage is supplied by an adaptor at 6V...

Page 203: ...7 7 OUTBOARD VISE ASSEMBLY OPTION ...

Page 204: ...IARY TABLE MOUNTING PLATE 11 1 S25 533 00A WELDMENT VISE CYLINDER MOUNTING 12 1 S25 53 04A RETAINING RING CLAMP 13 2 390730 BOLT SOCKET HEAD CAP 0 375 16 x 2 00 14 2 393560 RING RETAINING EXTERNAL 2 3 8 15 1 S25 C3 00A ASSEMBLY VISE CYLINDER 16 1 S25 535 00 WELDMENT REAR VISE 17 1 S25 53 02 LEFT SIDE VISE KEY 18 1 S25 53 03 LEFT SIDE VISE GIB 19 1 390355 BOLT HEX HEAD CAP 0 75 10 x 6 00 20 1 39288...

Page 205: ...onnection for the mist lubrication system located at the right side of the control console To turn the mist flow on slide the valve forward and to turn it off pull the valve back Flow adjustment dial for the mist lubrication system Rated in drops per minute located behind the control panel Application nozzle for the mist lubrication system located beside the idler wheel door Automatic on off contr...

Page 206: ...7 10 M16 20 A REMOTE CONSOLE ...

Page 207: ...carbides coolant lubricated Blade Wheel Diameter 22 diameter 560 mm Motors blade drive 10HP 7 5kW hydraulic 3HP 2 2kW Pumps hydraulic pump 6 1 2 gpm 24 5 L min pressure compensated coolant pump 3 1 2 gpm 150W 13 2 L min 150W Hydraulic Tank 11 US gallons 42 L Hydraulic System Pressure 950 psi 6544kPa Hydraulic Blade Tension Pressure 950 psi 6544kPa Vise Control hydraulic Shuttle Stroke single strok...

Page 208: ... coolant lubricated Wheel Diameter 19 diameter 480 mm Motors Blade Drive 7 5HP 5 6kW Hydraulic 3HP 2 2kW Pumps Hydraulic pump 6 1 2 gpm 24 5 L min pressure compensated Coolant pump 3 1 2 gpm 150W 13 2 L min 150W Hydraulic Tank 11 US gallons 42 L Hydraulic System Pressure 950 psi 6544kPa Hydraulic Blade Tension Pressure 650 psi 4477kPa Vise Control hydraulic Shuttle Stroke single stroke 0 33 0 838m...

Page 209: ...8 3 M20 LAYOUT ...

Page 210: ...8 4 M16 LAYOUT ...

Page 211: ... manufacture of the M 16 20 but not originally manufactured by Hyd Mech are subject to the original manufacturer s war ranty Hyd Mech will provide such assistance and information as is necessary and available to facilitate the user s claim to such other manufacturer Liability or obligation on the part of Hyd Mech for damages whether general special or for negligence and expressly includ ing any in...

Page 212: ... Lth CLB Press Enter Actual Length Length Constant Accel Dist Decel Distance Min Fast Dist Target Window FVO Dwell SVO Dwell Close Time Feed Rate Actual Position Hold SHT Home Yes No Yes No Yes No Brkn Prox Min Bld Speed SPD Prox Delay Yes No Power Dwn Timer Blade Clear Trim Cut Yes No Yes No Out of Stock Coolant Queue Yes No BLD BLD DOWN Single Repeat ...

Page 213: ...G CLB ENTER Off Act LTH TTL MEAS ANG STROKE ANG TRG WD 0 06 LNG TRG WD 006 ANG DEC 3 ACC DIST 250 BP RADIUS DEC DIST 1 000 DP RADIUS SLW DIST 1 000 SPD FACTOR FVO DIST WHEEL TRG SVO DIST ACT POSITION ON OFF CLS TIME BRKN PROX ON OFF BLD CHAMBER ON OFF HD CLB ENTER Off POWER DOWN T ACT HD MVT ...

Page 214: ...l diagrams supersede the electrical diagrams in the operations manual Also included are exploded diagrams with parts list of the gearbox for the M16 and M20 These diagrams supersede the diagrams in the operations manual Page 6 18 to 6 22 HYD MECH GROUP LIMITED P O BOX 1659 Woodstock Ontario Canada N4S 0A9 Phone 519 539 6341 Service 1 877 237 0914 Sales 1 877 276 SAWS 7297 Fax 519 539 5126 e mail i...

Page 215: ...plication is essential with most materials A high quality and well mixed coolant will extend blade life and also increase cutting rate and quality On those materials where coolant is undesirable for cutting a slight coolant flow or periodic oiling of the blade is necessary to prevent the blade from being scored by the carbide guides 3 The stock being cut must be securely clamped in the vises 4 The...

Page 216: ...tions UP HOLD and DOWN The switch is inactive unless the PLC is in manual mode In the UP position the head will rise until it trips the head up limit which is adjustable In the HOLD position the head will stay still In the DOWN position the head will descend until it reaches the bottom of the stroke The speed of descent is controlled by the Head Feed and Head Force Limit controls BLADE START The b...

Page 217: ...electing this option in the PLC parameters SHUTTLE VISE This switch has three positions OPEN HOLD and CLOSE With the switch held in the OPEN position the vise will open all the way or until the switch is released With the switch in the HOLD position the vise will stay where it is and will not move freely although it will not resist a large force indefinitely without creeping In CLOSE the vise will...

Page 218: ...ws a maximum of 5 jobs to run consecutively NOTE If an emergency situation arises during any operation use the large red mushroom emergency stop button located on the control panel to shut down the machine CONTROL SYSTEM MITSUBISHI PLC 500 BLADE CHANGE MODE This lock is provided for the safety of the operator during the blade changing procedure When the lock is in the ON I position the door interl...

Page 219: ...lay will prompt you to SWING THE HEAD TO 90 DEGREES Press and hold the 900 key until the display returns to MANUAL MODE When the head is at 900 the AUTO MAN indicator light will be green all MANUAL controls as described previously are enabled and the MANUAL MODE STATUS screen will appear as shown below The PLC controls are described on the following pages The length value shuttle vise position wil...

Page 220: ...y is disabled 30 SLOW FAST MANUAL MODE This key will swing the head toward 30 degrees AUTO MODE Key is disabled MANUAL MODE Green light indicates that the shuttle movement and head swing will move at a slow speed Red light indicates that the same movements will be at a fast speed AUTO MODE Key is disabled INCH METRIC MANUAL MODE AUTO MODE Green light indicates Imperial values Red light indicates M...

Page 221: ... value will not be accepted by the controller until it has been shut down and restarted The standard kerf values are 066 for 1 1 4 blade 074 for 1 1 2 blade at 90O AUTO MODE Used to scroll down through job information MANUAL MODE Used to clear the length display shuttle vise position value AUTO MODE Used to CLEAR the jobs from the queue or job values for whichever job the cursor is at F7 F8 F5 F6 ...

Page 222: ...witch block to allow it to slide b Move the head with the HEAD switch so the blade is just above the material c Move the limit switch block so the trip plate is almost touching the limit switch roller and tighten the grip knob d Turn the head switch to UP When the head trips the limit switch the head will stop 3 To enable the ONE CUT MODE turn the front vise switch to the CLOSED position 4 To the ...

Page 223: ...e control panel will be disabled PROCEDURE FOR EDITING OR STARTING A NEW JOB IN AUTO MODE Each job is defined by two angles and two lengths Angle 1 A1 is the first angle to be cut this will be the trim cut Length 1 L1 is the length of the material to be cut as measured between the two intersection points of the blade axis and the saw table datum line Angle 2 A2 is the second angle to be cut and le...

Page 224: ...ected using the cursor key in order for the item to be deleted To start the cycle Move the cursor to the 1st JOB and key in the desired JOB and press ENTER followed by F5 INIT initiate CYCLE You will then be prompted to enter MATERIAL WIDTH and press ENTER The display will then read PRESS CYCLE START TO INITIATE JOB QUEUE If the blade is not running the cycle will not continue Press the BLADE STAR...

Page 225: ...each individual JOB as it is being run The STOP and PAUSE functions are as above and at completion of the last JOB in the QUEUE the machine will shut off The machine will auto matically advance the stock between jobs for trim cuts as needed NOTES 1 The CYCLE START button is used to PAUSE a job in progress When a job is PAUSED the PICK LIST will appear and the operator can make eventual alterations...

Page 226: ...l while the machine is shut down This is a latched button and must be pulled out to start the machine FAST APPROACH LEVER DEPRESS FOR FAST HEAD DESCENT FEED FORCE KNOB USED TO SET FEED FORCE LIMIT COUNTERCLOCKWISE ROTATION TO INCREASE AND CLOCKWISE ROTATION TO DECREASE FEED RATE KNOB USED TO SET FEED RATE COUNTERCLOCKWISE ROTATION TO INCREASE AND CLOCKWISE ROTATION TO DECREASE HYDRAULIC FEED CONTR...

Page 227: ...IAL WIDTH W inches or mm Effective material width W in for most common shapes of materials is the widest solid part of the material to be in contact with blade during cutting For simple shapes as illustrated on the chart this can be directly measured For bundles of tubes and structurals measuring the effective width is difficult Effective width is 60 to 75 of the actual material width Material Wid...

Page 228: ...on the less FF should be set to avoid blade overloading See the graph below EXAMPLE When cutting a solid which is 1 2 of machine capacity using the graph locate 50 on the horizontal line and travel upwards to the plotted line and then travel directly across to the vertical FF Setting line The point that you have arrived at shows a setting of 40 for a piece 50 of capacity CUTTING STRUCTURALS A redu...

Page 229: ...T P I for Material Width Inches It is impractical to change the blade to the proper pitch every time a different width of material is cut and it is not necessary but remember that the optimum blade will cut most efficiently Too fine a blade must be fed slower on wide material because the small gullets between the teeth will get packed with chips before they get across and out of the cut Too coarse...

Page 230: ...the Medium Carbon Steel Curve 5 From this intersection point run horizontally left to the vertical axis optimum blade speed axis and find the point marked 200 6 For 8 200mm diameter 1045 Carbon Steel solid bar 200 ft min 60m min is the optimum blade speed NOTE 1 Higher than optimum blade speed will cause rapid blade dulling Lower than optimum blade speeds reduce cutting rates proportionately and d...

Page 231: ...direction from O to required value If you go too far go back to O and come back up To set FEED RATE for particular cutting situations use the graph below which represents the relationship between FEED RATE blade speed and blade pitch Example 1 It is known from Step 3 that optimum blade pitch is 2 3 and from Step 4 that blade speed is 200 ft min 60mm min From the Graph on the left the FEED RATE is ...

Page 232: ...l Tube SAE 4320 Hardened to 35 RC 325 Bhn Dimensions 6 O D x 4 I D 150mm O D x 100mm I D Step 1 Effective Material Width 4 1 2 75 X 6 114mm 19 x 6 Step 2 Feed Force limit setting for 6 Diameter material Refer to Feed Force Limit Setting in Step 2 Step 3 Optimum blade pitch TPI 3 4 T P I Actual blade pitch on the saw 4 6 T P I Step 4 Optimum blade speed for 4 1 2 effective 225 ft min 70m min materi...

Page 233: ...of coolant should be directed into the opening created by the blade NOTE When cutting materials that do not need coolant cast iron some coolant flow is required to provide blade lubrication to prevent blade scoring by carbides Coolant flow adjusting taps HEAD UP AND DOWN LIMIT SETTING Head Up Limit In order to maximize production in the automatic cycle the Head Up Limit should be set to just clear...

Page 234: ...2 20 ...

Page 235: ... following steps shall be taken 1 Operator shuts down the machine 2 The supervisor in charge of the machine must be informed of the intention to Lock out the machine 3 The FEEDER power which supplies power to the machine and which is connected to the machine via the Power Junction Box see picture below must be turned OFF and locked in the OFF 0 position by means of a padlock The key for this padlo...

Page 236: ...e informed that the lock out has been removed After notification is made the machine may be re started BLADE CHANGE MODE PROCEDURE Wear safety glasses gloves and a long sleeve shirt for protection when handling band saw blades during blade change NOTE THAT GLOVES SHOULD NEVER BE WORN NEAR A RUNNING BANDSAW BLADE When handling new blades or ones that will be re used it is important to keep the teet...

Page 237: ...be installed with the teeth facing towards the back of the saw where it passes around the wheels and with the teeth in the cutting area pointing towards the drive wheel This may require that the blade be turned inside out before installation 1 With the blade change mode key switch remaining in the ON position turn the blade tension switch to the position for several seconds until the idler wheel h...

Page 238: ...o the ON position 13 Open the blade wheel doors and inspect the blade tracking plus the position of the blade brush 14 Close the blade wheel doors and turn the blade change mode key to the OFF position 15 Blade change procedure is now complete ...

Page 239: ... 1 5 1 6 35235 7 5 1 21 17 5 352 8 7 21 38 7 21 25 675 87 21 2 1 3 57 5 48 5 6 5 77 1 216 17 2 0 5283 7 6 7 6 7 3523 57 2 0 5283 1 76 3266 6 21 21 56 12 16 72 86 25 5 7 25 16 72 6 26 7 72 27 56 25 1 385326 762 9 5 5 76 5 6 59 0 0 1 180 5 5 9 7 5 9 6 216 67 1 5 72 5 1 6 81 66 27 5 6 63 0 16 216 5 1 1 6 1 5 1 8 5 1 1 1 0 52 1 6 7 5 1 352 7 21 7 7 5 1 0 7 7 6 6 7 5 9 5 1 180 5 22 672 217 5 2 1 1 6 0 ...

Page 240: ...75 x 55 15 4 390437 Bolt Hex Head Cap M12 x 1 75 x 70 16 2 390433 Bolt Hex Head Cap M20 2 5 x 65 17 2 394170 Screw Set Flat Point 0 5 13 x 1 0 18 2 394839 Washer Lock M20 19 1 391195 Fitting Grease 45 Degree 0 125 NPT 20 2 394693 Washer Flat 0 875 x 1 375 x 18 Ga 21 1 394537 Shim For H18SV 0 875 x 1 375 x 0 010 THE DATA DESIGN CONTAINED HEREIN IS PROPRIETARY AND CONFIDENTIAL REPRODUCTION PUBLICATI...

Page 241: ...THIS PAGE IS INTENTIONALLY LEFT BLANK ...

Page 242: ...6A M20A M16APC M20APC Machines M JSH Number of pages 37 M20A Laser Option 04 12 2010 From abbr Project name Company customer Drawing number N A M20A NA 7 011 1 01 10 2005 HYD MECH GROUP LTD 1079 PARKINSON ROAD P O BOX 1659 1 877 237 0914 jhayre Fax N4S 0A9 DIN_DKB_1 N A REV Affected pages Modifications Editor Date WOODSTOCK ONTARIO CANADA Tel 1 519 539 5126 eMAIL info hydmech com ECN W00 0414 02 1...

Page 243: ... Head Kit EXT Externally mounted components OP OFV Option Out Feed Vise OP CC Option Chip Conveyor OP M C Option Mist Coolant OP C Option Coolant FU SEQUENTIAL COUNTER 1 FUCNTION CODE A LS Normally Open LS Normally Closed SS Normally Closed Key Operated SS Normally Open Key Operated Contact Normally Open Contact Normally Closed MS Motor Starter Contactor CR Relay Coil TB Terminal FU Fusible Termin...

Page 244: ...25 2024 2023 2022 2021 2020 2019 2018 2017 2016 2015 2014 2013 2012 2011 2010 2009 2008 2007 2006 2005 2004 2003 2002 2001 2000 RLS LSA PWS2 80 260Vac I P 5VDC O P AC AC 2 120 NEUT LASER LIGHT PWS C LSR LL C LS2 TQ BN ALL IN ONE PACKAGE SS15 LASER LIGHT ON OFF 3 4 FU15 1 2A T D TB1 1 2 SS6 GUIDE ARM OUT NEUTRAL IN 14 13 4 3 10 NEUT TB2 ve ve C LS1 C LS THE FOLLOWING ITEMS ARE ALL INCLUDED IN PART ...

Page 245: ... Option Parts usage indication Part number Qty DT Designation Manufacturer X ref DIN_TNP_30 Function text LTH 0 1 2 3 4 5 6 7 8 9 391340 1 Label Danger Laser Radiation LL LASER LIGHT PWS C LS 2006 815726 1 Light Laser 90 240VAC PWS Cables LL LASER LIGHT PWS C LS 2006 370576 1 Contact Block Body 1 NO SS15 LASER LIGHT 2003 392480 1 Label Overlay Laser On Off SS15 LASER LIGHT 2003 372626 1 Switch Sel...

Page 246: ... MECH GROUP LTD Next page Previous page www hydmech com Laser Option Parts usage indication Part number Qty DT Designation Manufacturer X ref DIN_TNP_30 Function text LTH 0 1 2 3 4 5 6 7 8 9 372802 1 Terminal Fusible 6 3x32 400V TB1 FU15 Phoenix Contact 2003 371434 1 Fuse Time Delay 0 5 AMP TB1 FU15 Bussman 2003 372756 1 Terminal Markers Unprinted TB1 FU15 Phoenix Contact 2003 ...

Page 247: ...Page path Function text Device list DIN_PSL_50_4 Designation 2 Length Colomn Intentionally left blank 0 1 2 3 4 5 6 7 8 9 C LS 2002 LASER C LS1 2002 LASER C LS2 2002 POWER CABLE FOR PWS2 LL 1 Light Laser 90 240VAC PWS Cables 815726 2006 LASER LIGHT PWS C LSR 1 Label Danger Laser Radiation 391340 PWS2 2003 80 260Vac I P 5VDC O P SS6 2009 GUIDE ARM SS15 1 Switch Selector 2 Position Maintained 372626...

Page 248: ...rom Wire To Jumper Conductor Page Conductor End LENGTH Inches to Length x mm AWG color Wire des definition More info from Cable Wire Length x mm AWG color Wire des definition Parts from wire to to More info Jumper Conductor Page Conductor End LENGTH Inches 0 1 2 3 4 5 6 7 8 9 SS6 14 HMI RLS 16 AWG RD SS15 3 HMI N N 2009 SS15 4 HMI LSA 16 AWG RD TB1 FU15 1 MP N N 2003 T TB2 10 MP C LS2 TQ PWS2 NEUT...

Page 249: ...SS6 SS15 Text F8 CND_PSL_30_2_dyn 04 12 2010 500 M20A Electrical Doc HYD MECH GROUP LTD Next page Previous page www hydmech com Laser Option DT Device list PIN WIRES TARGETS DT PIN WIRES TARGETS 0 1 2 3 4 5 6 7 8 9 2009 GUIDE ARM SS6 14 RLS RD SS15 3 13 4 3 2003 LASER LIGHT SS15 3 RLS RD SS6 14 4 LSA RD TB1 FU15 1 T ...

Page 250: ... MECH GROUP LIMITED The Rock Solid Solution HYD MECH P L C O U T P U T S E1022 Y20 E1060 Y5 E1022 Y15 E1060 Y14 SHUTTLE HOME L S SVC FWD SVC FWD E1022 Y12 E1060 Y2 E1022 Y14 E1060 Y15 REV FST REV FST NEUT ...

Page 251: ... Black 1 position spring return from left to center 1 position maintained to right s s Mounting base with 2 N O contact blocks plus 1 N C contact 372652 370586 370529 3SS Front Vise Selector Switch Black 1 position spring return from left to center 1 position maintained to right s s Mounting base with 2 N O contact blocks plus 1 N C contact 372652 370586 370529 4SS Head Selector Switch Black 3 pos...

Page 252: ...0066 1 L S Head up Limit switch with roller lever 372555 2 L S Head Down Limit switch with roller lever 372555 4 L S Out Of Stock Limit switch with roller lever 372555 7 L S Idler Door Safety interlock switch Hinge Style Cable 10M 4 Pole c w straight M12 Connector 372549 370098 8 L S Drive Door Safety interlock switch Hinge Style Cable 10M 4 Pole c w straight M12 Connector 372549 370098 P1 Blade S...

Page 253: ...915 372915 372965 Square D PRIMARY FUSE FUSE PART FUSE HOLDER PART 2FU1 2FU2 8A Fast Acting 371280 371200 8A Fast Acting 371280 371200 5A Fast Acting 371270 371200 4A Fast Acting 371265 371200 Gould SECONDARY FUSE FUSE PART FUSE HOLDER PART 3FU 5A T D 371415 371195 5A T D 371415 371195 5A T D 371415 371195 5A T D 371415 371195 Gould DISCONNECT RATING A PART 60A 370895 60A 370895 30A 370890 30A 370...

Page 254: ...2915 372915 372965 Square D PRIMARY FUSE FUSE PART FUSE HOLDER PART 2FU1 2FU2 8A Fast Acting 371280 371200 8A Fast Acting 371280 371200 5A Fast Acting 371270 371200 4A Fast Acting 371265 371200 Gould SECONDARY FUSE FUSE PART FUSE HOLDER PART 3FU 5A T D 371415 371195 5A T D 371415 371195 5A T D 371415 371195 5A T D 371415 371195 Gould DISCONNECT RATING A PART 60A 370895 60A 370895 30A 370890 30A 37...

Page 255: ...GRY PNK LS8 DRIVE 5 6 DOOR C06 C05 PBSE SHUTTLE 1 2 PB1 E STOP 1 2 PB1 E STOP 11 12 SSK1 BLADE CHANGE 13 14 PBSE SHUTTLE 11 12 HS3 1 BLK HS4 2 BLK HS1 3 BLK 4 BLK HS2 41 23 13 33 CR1 SAFETY RELAY A1 S21 34 SSK1 BLADE CHANGE 3 4 C04 C04 S11 S14 JMP 24 14 42 A2 S13 S10 1 BLK MS 1M HYDRAULIC 21 22 M STARTER FU2 CR1 FUSE 2A FAST C2MC MS 2M BLADE MOTOR 21 22 CONTACTOR PB2 HYDRAULIC 13 14 START S12 HS7 ...

Page 256: ...HYD MECH GROUP LIMITED HYD MECH The Rock Solid Solution ...

Page 257: ...HYD MECH GROUP LIMITED HYD MECH The Rock Solid Solution ...

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Page 260: ...HYD MECH GROUP LIMITED HYD MECH The Rock Solid Solution ...

Page 261: ...GRY PNK LS8 DRIVE 5 6 DOOR C06 C05 PBSE SHUTTLE 1 2 PB1 E STOP 1 2 PB1 E STOP 11 12 SSK1 BLADE CHANGE 13 14 PBSE SHUTTLE 11 12 HS3 1 BLK HS4 2 BLK HS1 3 BLK 4 BLK HS2 41 23 13 33 CR1 SAFETY RELAY A1 S21 34 SSK1 BLADE CHANGE 3 4 C04 C04 S11 S14 JMP 24 14 42 A2 S13 S10 1 BLK MS 1M HYDRAULIC 21 22 M STARTER FU2 CR1 FUSE 2A FAST C2MC MS 2M BLADE MOTOR 21 22 CONTACTOR PB2 HYDRAULIC 13 14 START S12 HS7 ...

Page 262: ...HYD MECH GROUP LIMITED HYD MECH The Rock Solid Solution ...

Page 263: ...HYD MECH GROUP LIMITED HYD MECH The Rock Solid Solution ...

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Page 266: ...HYD MECH GROUP LIMITED HYD MECH The Rock Solid Solution ...

Page 267: ...The Rock Solid Solution HYD MECH HYD MECH GROUP LIMITED ...

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Page 270: ...The Rock Solid Solution HYD MECH HYD MECH GROUP LIMITED ...

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Page 272: ...The Rock Solid Solution HYD MECH HYD MECH GROUP LIMITED ...

Page 273: ...The Rock Solid Solution HYD MECH HYD MECH GROUP LIMITED ...

Page 274: ...HYD MECH GROUP LIMITED HYD MECH The Rock Solid Solution ...

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Page 276: ... MECH GROUP LIMITED The Rock Solid Solution HYD MECH P L C O U T P U T S E1022 Y20 E1060 Y5 E1022 Y15 E1060 Y14 SHUTTLE HOME L S SVC FWD SVC FWD E1022 Y12 E1060 Y2 E1022 Y14 E1060 Y15 REV FST REV FST NEUT ...

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