Hycontrol SW2 Installation And Operation Manual Download Page 5

Hycontrol Ltd V1.5 

 

Page 5             

3.1) Indicators 

 
There are  two  indicators  in  the head  to  show  the  status. These  can be  seen  in  the 
diagram above.  
 
1. Green – Power on. 
 
2. Amber – On when no foam is present. Off when foam is measured. 

 
 
 
4)  INSTALLATION 

 

4.1) Installing the Sensor in a Tank 

 

The  sensor can  be  installed  in  a  closed  tank  by connecting  with  the  3/4”  BSP  fitting. If  the 
sensor needs to be sealed into the tank, the fitting should be sealed by using PTFE tape or a 
sealing compound. Alternatively the sensor can be fixed by a bracket over an open tank.  
 
Fit the sensor in a position where the foam will come into contact with it. However it should 
not be too close to metal structures (e.g. baffles or tank wall) as a “bridge” of foam can stick 
between  the  sensor  and  the  structure  and  cause  false  alarms.  Ensure  50mm  of  clearance 
exists between the end of the sensor and any other metal parts.  
 
The sensor should be connected with a 4-core screened cable. The cable carries the power 
(24V dc) as well as the sensor output and in some cases the earth/return signal. See figure 1 
for connections. 
 
The  sensor  requires  a  return  path  for  the  measurement  to  work  correctly.    If  the  foam  is 
measured in a metal tank, the return can be an earth/ground connection. If a plastic tank is 
used  then  a  separate  electrode  in  the  water  may  be  required  or  a  connection  to  metal 
pipework can be used.   
 
The easiest return path is simply the screwed fitting in connection with the metal tank which 
provides  a  return  path  though  the  sensor.    (See  figure  2)    Alternatively  the  return  can  be 
connected via the cable screen and the earth nnetwork. (See figure 3)  

  

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

Figure 2 – Metal tank 
Direct return via 
fitting 

SmartFoam fitting 
Connects to metal tank  
To provide return path. 

Summary of Contents for SW2

Page 1: ...ORS INSTALLATION AND OPERATION MANUAL Hycontrol Ltd Larchwood House Orchard Street Redditch Worcestershire B98 7DP UK Tel 44 0 1527 406800 Fax 44 0 1527 406810 email sales hycontrol com website www hycontrol com V1 5 ...

Page 2: ...Page 2 CONTENTS 1 SPECIFICATION 2 2 HOW IT WORKS 3 3 CONNECTIONS 3 3 1 Indicators 4 4 INSTALLATION 4 1 Installing the Sensor in A Tank 5 4 2 Cabling 7 5 COMMISSIONING 5 1 Setting Up 8 5 2 Sensitivity 8 5 3 Response Time 9 ...

Page 3: ...7 35 Fouling Immunity Sensitivity to fouling 1 of sensitivity to foam with Hycontrol Sensors Output Volt free c o contacts rated at 24 Volts d c at 500 mA max Connections Screw terminals Cable 4 5 core cable e g type 16 2 4C 16x0 2mm Head Polypropylene IP66 Dimensions 20mm Diameter Length 60 100 or 150cm Process entry BSPT R3 4 on standard version Materials Body 316 Stainless steel Insulators PVDF...

Page 4: ...s own transmitter located inside the head so it can connect directly to a process controller or a pump The SmartFoam can be used to create an effective foam control system without the need for any additional transmitter It is designed to be robust for industrial use The sensor is designed using the IMA SensingTM technology which enables foam to be measured reliably even when it is covered with a b...

Page 5: ...cture and cause false alarms Ensure 50mm of clearance exists between the end of the sensor and any other metal parts The sensor should be connected with a 4 core screened cable The cable carries the power 24V dc as well as the sensor output and in some cases the earth return signal See figure 1 for connections The sensor requires a return path for the measurement to work correctly If the foam is m...

Page 6: ...onnected to earth ground Alternatively the earth electrode can be connected directly to the sensor process fitting as shown in figure 5 If a metal pipe is in contact with the liquid this may be used in place of an electrode It is essential that a return path is connected for the measurement to work correctly Return via ground Network metal ground electrode Plastic Tank Figure 4 Plastic tank With r...

Page 7: ...s which open when foam is detected This can be used to switch 24V dc to a PLC or a pump Some PLC inputs can be wired directly to volt free contacts and can detect the contact closure The output contacts are provided by an isolated solid state switch The maximum load is 500mA If switching inductive loads then a suppressor or snubber should be fitted to protect the output contacts The power supply r...

Page 8: ...ested If the test above does not trigger the sensor then there is almost certainly an earth return problem 5 2 Sensitivity Setting The sensitivity can be set by the small adjuster in the head The adjustment is from 0 9 where 0 is the lowest sensitivity The factory setting of 5 is suitable for most applications However if the foam is very light the sensitivity may need to be increased Alternatively...

Page 9: ...ses foam can build up within a few seconds to a high level for which 4 seconds may be too slow Typical fast applications are vacuum cooling and gas stripping To change the response time remove the small white link on sw2 and refit as shown below In cases of high splashing the response time can be increased to 10 seconds See table 2 below Table 2 Response Time adjustment Application Response Settin...

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