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 Safety Precautions

 

 
 

 

Read the rock drill and power source operating manuals prior to use. 

 

 

Only use the rock drill in accordance with the local working regulations on allowed 

working time 

 

 

Check the oil flow to the rock drill. The oil flow may not exceed 30 l.p.m./max. 

150 bar.  

 

 

A fine jet of oil at pressure can penetrate the skin. It is therefore important never 

to use your fingers to check for oil leaks and never to hold your face close to su-
spected leaks – use a piece of cardboard instead. If oil has penetrated the skin, 

you should get medical treatment immediately.  

 

 

Never leave the rock drill when connected to the powerpack. 

 

 

Always use correct tool 

 

 

Make sure that the tool is firmly fastened 

 

 

Always use approved hoses. Contact your dealer, if necessary.  

 

 

The operator must pay extra attention and show caution when working in difficult 
working areas, such as slopes and other dangerous nature of the ground. Do not 

reach too far with the rock drill, but always maintain a good footing and keep 
your balance. 

 

 

The operator must be properly trained in using the rock drill or under supervision 
of a qualified instructor. 

 

 

The operator must always use protective goggles, earplugs, hard hat and shoes 

when operating the rock drill. 

 

 

Never wear loose clothing as it may get entangled in the moving parts of the rock 

drill. 

 

 

Inspection or cleaning of the rock drill, change of tool or disconnection of hoses 

may never be done while the rock drill is connected to the powerpack, as 
unintentional activation can cause severe damage. 

  

 

Always connect hoses to the rock drill before starting the powerpack. Be sure that 

all couplings are tight. 

Summary of Contents for HRD20RV

Page 1: ...nce of your new tool we re commend you to study this operating manual carefully and pay special attention to the chapters about Safety and Service Precautions and Oil Flow and Pressure We hope you will be satisfied with your new HYCON rock drill Best regards HYCON A S HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Tel 45 9647 5200 Fax 45 9647 5201 Mail hycon hycon dk www hycon dk ...

Page 2: ...and Pressure 4 Starting Instructions 4 Technical Data 5 Performance Chart 6 Integrated Air Supply 6 Connection to Hydraulic Power Sources 7 Service and Maintenance 8 Oil Types 9 EC Declaration of Conformity 10 Warranty Terms 11 Spare Parts List 12 ...

Page 3: ...roved hoses Contact your dealer if necessary The operator must pay extra attention and show caution when working in difficult working areas such as slopes and other dangerous nature of the ground Do not reach too far with the rock drill but always maintain a good footing and keep your balance The operator must be properly trained in using the rock drill or under supervision of a qualified instruct...

Page 4: ... The rock drill may never be operated without tool or without being held against the working surface as this may result in overload of the rock drill Always make sure that the rock drill labels and warning signs are legible Always use hoses couplings and spares as such recommend by HYCON A S Repairs may only be carried out by experienced personnel Make sure that all couplings are cleaned before co...

Page 5: ...n page 5 you will find a complete survey of the technical data and on page 7 there is a guide to connection to hydraulic power sources and how to ensure that the rock drill is not overloaded Starting Instructions START Insert tool Connect hoses clean couplings before connection Set the power source on ON Check blow frequency and rotation settings see below Get a good footing before you start drill...

Page 6: ...f valve on power source Max 150 bar Max oil temperature 80 C Tool chuck size 22x108 mm Built in compressor air supply Max 0 08 m min 2 bar Drilling performance ø45 3 m deep For drilling holes deeper than 800 mm the HRD20RV must be rebuilt for external air supply Under water use The HRD20RV must be rebuilt for external air supply Blow frequency rotations 4 settings 0 1 2 3 Blows 1 min 1500 1350 110...

Page 7: ...elow it will need additional air supply The rock drill can be modified for external air supply by a kit available The kit will however replace the integrated air flushing function so that external air supply must be used at all times 8 20 25 0 5 10 15 20 25 30 HRD20 3 8 hose diameter 1 2 hose diameter 5 8 hose diameter HRD20RV Rock Drill Maximum length of different sizes of hoses Pressure from pow...

Page 8: ...y is not too high the working pressure is not too high the return pressure is not too high the pressure relief valve is not set higher than 150 bar the internal diameter of the hoses is sufficient min all couplings are clean the power source is equipped with an oil filter of min 25 Micron Hoses with too small internal diameter and or defect couplings cause the rock drill to work with incorrect wor...

Page 9: ...r outlet MAINTENANCE 1 Check hydraulic oil on a regular basis to ensure it is always clean If the oil sticks or changes the colour replace it 2 Before starting check if oil volume is sufficient as it decreases by connecting and disconnecting the hoses 3 The air filter protects the built in compressor from sucking in dust Take out the element and the filter from the filter housing and clean them da...

Page 10: ...O Replacement of motor shaft o ring O Replacement of every o ring O Oil Types The HYCON rock drill uses standard hydraulic oil i e all types of mineral oil and biodegradable oil which comply with the following values Recommended viscosity 20 40 cSt Permitted viscosity 15 1000 cSt Viscosity index Min 100 Temperature area 20 to 70 C If using biodegradable oil we recommend the use of oil based on rap...

Page 11: ...763 service weight 25 kg is manufactured in conformity with the EC Directive 2006 42 EC HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Henrik Steen General Manager 15 04 2004 HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Tel 45 9647 5200 Fax 45 9647 5201 Mail hycon hycon dk www hycon dk ...

Page 12: ...lies to faults that can be related to construction and production errors Faults caused by incorrect operation incorrect handling lack of maintenance or the like will not be accepted as warranty The warranty covers the parts necessary for repair and the suggested average time needed for repair For further warranty details please contact your local dealer ...

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