HYCON HPP27VMF Operating Manual Download Page 3

 

Safety Precautions

 

 

1.

 

Always use protective earplugs. Daily long-lasting operation increases the risk of 

hearing defects. 

 
2.

 

Always connect hoses before starting. 

 

3.

 

Never add fuel and oil when the engine is running. 

 
4.  In case of non-operation or performance of service, always turn off the engine. 

  

5.

 

Never start the engine without side covers. 

 

6.

 

Operation of the powerpack without tool connected and with lever at “ON” may 
cause overheating of the system and damage to the powerpack.  

 
7.

 

When lifting the powerpack from a vehicle, we recommend the use of a crane. 

 

  

8.  The pressure relief valves are set at 160 bar / 2300 psi from our plant. Never set 

them higher.  

 
9.  Always use filters with by-pass. The use of filters without by-pass may blow the 

hydraulic hoses and the filter cover. 

 

 

Filling Up Hydraulic Oil 

 

 

To fill up with hydraulic oil, loosen the 

filter cover on top of the powerpack. 

 

 

Remove the filter element (see photo), 

and fill up with oil. When oil is showing 

at the bottom of the filter unit, there is 
enough oil on the powerpack. 

 

 

Insert the filter element again, mount 

the cover and the powerpack is ready 

for use. 

 

Please note: When connecting new extension 

hoses, it is necessary to fill up with extra 2 liter / 

0.5gal of oil. Therefore always top up the 

powerpack when connecting new extension hoses.  

 

Summary of Contents for HPP27VMF

Page 1: ... HYCON powerpack Please note that the powerpack is delivered without hydraulic oil and therefore it must be filled up with hydraulic oil prior to operation To ensure smooth operation and long lasting performance of your new powerpack we recommend that you study this operating manual carefully and pay special attention to the Safety and Service Precautions We hope you will be satisfied with your ne...

Page 2: ...s Page Safety precautions 2 Filling up hydraulic oil 2 Technical data 3 Starting instructions 4 Setting of flow 4 Service maintenance and hydraulic settings 5 Oil types 6 Warranty conditions 6 Spare parts list 7 ...

Page 3: ... of a crane 8 The pressure relief valves are set at 160 bar 2300 psi from our plant Never set them higher 9 Always use filters with by pass The use of filters without by pass may blow the hydraulic hoses and the filter cover Filling Up Hydraulic Oil To fill up with hydraulic oil loosen the filter cover on top of the powerpack Remove the filter element see photo and fill up with oil When oil is sho...

Page 4: ...nst overheating The powerpack has no POR system and the engine r p m oil flow is adjusted manually by means of the throttle Oil flow connection A 30 l p m 8 g p m at 1900 r p m 40 l p m 10 g p m at 2700 r p m 60 l p m 16 g p m at 3600 r p m Oil flow connections B and C 15 l p m 4 g p m at 1900 r p m 20 l p m 5 g p m at 2700 r p m 30 l p m 8 g p m at 3600 r p m Working pressure nominal 120 bar 1750...

Page 5: ...has three connections allowing for connection of two tools simultaneously The connections are marked A B and C respectively The oil flow can be adjusted by regulating the engine r p m by means of the throttle Connection A can be set to 30 60 l p m 8 16 g p m Connections B and C can be set to 20 30 l p m 4 8 g p m Connection A cannot be used simultaneously with connections B and C Each connection i...

Page 6: ...C levers to OFF Then close the valve on the test equipment and adjust the pressure relief valve B according to the technical data Adjust the pressure relief valve by loosening the lock nut and turning the adjustment screw in or out In increases the pressure and out decreases the pressure Retighten the lock nut after adjustment Connect the test equipment to connection C start the powerpack and move...

Page 7: ... date of operation however not more than 18 months from the date of delivery The warranty applies to faults that can be related to construction and production errors Faults caused by incorrect operation incorrect handling lack of maintenance or the like will not be accepted as warranty The warranty covers the parts necessary for repair and the suggested average time needed for repair For further w...

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