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Contents

 

 

 

Page 

 
 
Safety precautions ................................................................................................ 2 

 
 

Filling up hydraulic oil ........................................................................................... 2 
 
 
Technical data ...................................................................................................... 3 

 
 

Electrical circuit diagrams...................................................................................... 4 

 

 
Starting instructions ............................................................................................. 6 
 
 
Service, maintenance and hydraulic settings .......................................................... 8 
 
 
Oil types .............................................................................................................. 8 
 
 
EC-Declaration of Conformity ................................................................................ 9 
 
 
Warranty conditions ............................................................................................10 
 
 
Spare parts list ....................................................................................................11 
 
 

Summary of Contents for HPP18E FLEX

Page 1: ...be filled up with hydrau lic oil prior to operation To ensure smooth operation and long lasting performance of your new powerpack we recommend that you study this operating manual carefully and pay special attention to the Safety and Service Precautions We hope you will be satisfied with your new HYCON power pack Best regards HYCON A S HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Tel 45 9...

Page 2: ...ns 2 Filling up hydraulic oil 2 Technical data 3 Electrical circuit diagrams 4 Starting instructions 6 Service maintenance and hydraulic settings 8 Oil types 8 EC Declaration of Conformity 9 Warranty conditions 10 Spare parts list 11 ...

Page 3: ...ck from a vehicle we recommend the use of a crane 8 The pressure relief valve is set at 160 bar from our plant Never set it higher 9 Always use filters with by pass The use of filters without by pass may blow the hydraulic hoses and the filter cover Filling Up Hydraulic Oil To fill up with hydraulic oil loosen the filter cover on top of the powerpack Remove the filter element see photo and fill up...

Page 4: ...he powerpack against over heating Oil flow 30 l p m or 40 l p m Working pressure nominal 120 bar Pressure relief valve Set at 160 bar Pump Gear pump Oil temperature Max 70 C Hydraulic oil tank capacity Min 8 litres max 11 litres Hydraulic system compl Max 12 litres Filter system filter element 25 Micron with by pass Motor Electric motor 11 kW 3x400 V 50 Hz 2900 r p m Motor Rotation Counterclockwis...

Page 5: ...4 Electric Circuit Diagram Components ...

Page 6: ...5 Electric Circuit Diagram ...

Page 7: ...button If the powerpack does not start invert the phases in the socket by means of a screw driver Move the lever to ON Stop Move the lever to OFF Press the STOP button The powerpack is not equipped with a phase inverter If the motor does NOT start the phases must be inverted in the socket Also see above under Start Motor Rotation Counterclockwise from oil cooler fan side ...

Page 8: ...r stops due to a short circuit water malfunctioning etc the fuse in the relay might need to be reset 1 Open the electrical box 2 Open the clear doors on the relays Q34 and Q35 3 Push the blue fuses to reset the relays see picture ...

Page 9: ...loosening the lock nut and turning the adjustment screw in or out In increases the pressure and out decreases the pressure Retighten the lock nut after adjustment 2 When the pressure relief valve has been adjusted correctly the working pressure must be set at 100 bar by means of the valve on the test equipment At 100 bar check that the oil flow is correct according to the technical data Oil Types ...

Page 10: ...ity with the EC Directives 2006 42 EC 2000 14 EC 2006 95 EC Notified Body 1585 AkustikNet A S Frederikssundsvej 179 B DK 2700 Brønshøj Denmark Guaranteed sound power level 98 dB HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Henrik Steen General Manager 15 05 2003 HYCON A S Juelstrupparken 11 DK 9530 Støvring Denmark Tel 45 9647 5200 Fax 45 9647 5201 Mail hycon hycon dk www hycon dk ...

Page 11: ...pplies to faults that can be related to construction and production errors Faults caused by incorrect operation incorrect handling lack of maintenance or the like will not be accepted as warranty The warranty covers the parts necessary for repair and the suggested average time needed for repair For further warranty details please contact your local dealer ...

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