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Hydraulic Settings 
 

Check the working pressure by means of test equipment. The test equipment must 
comprise a pressure gauge, a flow meter and a valve for adjustment of pressure. 
 
The pressure relief valve is placed on the right side of the valve block. 

  

1.  Connect the test equipment, start the powerpack and move the lever to “ON”. 

Then close the valve - the pressure gauge must show 110 bar. 

 

Adjust the pressure relief valve by loosening the lock nut and turning the adjust-
ment screw in or out. “In” increases the pressure, and “out” decreases the 
pressure. 

 

Retighten the lock nut after adjustment.  
 

2. 

When the pressure relief valve has been adjusted correctly, the working pressure 
must be set at 100 bar by means of the valve on the test equipment. At 100 bar, 
the oil flow should be 18 l. p.m. 

 

 
 
 
 
 
 

 

 
 
Fault Location   

 

 

Start by checking the hydraulic settings 
 

Before starting, check the oil level at the sight 
glass. 
 
Check the working pressure by means of the 
test equipment. The test equipment com-
prises a pressure gauge, a flow meter and a 
valve for adjustment of pressure. 
 
 
 
 

 

If correct pressure/oil flow cannot be achieved by following the 
above instructions, the powerpack must be re-adjusted. If the 
pressure/oil flow is then still incorrect, the pump is defect and 
must be replaced. 

HYCON Test Equipment  
Item No. 4040062 

Summary of Contents for HPP06

Page 1: ...ensure smooth operation and long lasting performance of your new powerpack we recommend you to study this operating manual carefully and pay special attention to the Safety and Service Precautions We...

Page 2: ...cautions 2 Filling up hydraulic oil 2 Technical data 3 Starting instructions 4 Service maintenance and hydraulic settings 4 Fault location 5 Oil types 7 EC Declaration of Conformity 8 Warranty conditi...

Page 3: ...from a vehicle we recommend the use of a crane 8 The pressure relief valve is set at 110 bar from our plant Never set it higher 9 Always use filters with by pass The use of filters without by pass may...

Page 4: ...110 bar Pump Gear pump Oil temperature Max 70 C Hydraulic oil tank capacity Min 5 litres max 7 litres Petrol tank capacity 3 1 litres Hydraulic system compl Max 8 litres Filter system filter element...

Page 5: ...witch to 1 Pull recoil starter Move the lever to ON Stop Move the lever to OFF Turn off the ignition switch Turn the fuel tap to OFF Service Maintenance and Hydraulic Settings Service Maintenance Dail...

Page 6: ...etighten the lock nut after adjustment 2 When the pressure relief valve has been adjusted correctly the working pressure must be set at 100 bar by means of the valve on the test equipment At 100 bar t...

Page 7: ...lutions must not exceed 3300 r p m at 18 l p m If the number is higher there may be dirt in the pressure relief valve or the pump may be worn Problem Cause Solution Powerpack does not give the right o...

Page 8: ...ses standard hydraulic oil i e all types of mineral oil and biodegradable oil which comply with the following values Recommended viscosity 20 40 cSt Permitted viscosity 15 1000 cSt Viscosity index Min...

Page 9: ...irectives 2006 42 EC and 2000 14 EC Notified Body 1585 AkustikNet A S Frederikssundsvej 179 B DK 2700 Br nsh j Denmark Guaranteed sound power level 100 dB HYCON A S Juelstrupparken 11 DK 9530 St vring...

Page 10: ...plies to faults that can be related to construction and production errors Faults caused by incorrect operation incorrect handling lack of maintenance or the like will not be accepted as warranty The w...

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