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Hy-Security HRG 220 ST, Installation And Maintenance Manual

The Hy-Security HRG 220 ST is a high-quality security gate operator designed for efficient installation and long-term maintenance. Ensure smooth operations and optimal performance by referring to the comprehensive Installation and Maintenance Manual available for free download on our website.

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        Installation and Maintenance Manual 

Hy-Security

 Hydraulic Swing Gate Operator 

iii

Table of Contents 

 

 

 Introduction.......................................................................................................................v 
 Warranty 

Registration .....................................................................................................vi 

 

Available Models and Features ................................................................................... 1-2 

 

I.  Safe Gate Design 

 Important 

Information .....................................................................................................3 

 

Install an Automatic Operator only When:  ...................................................................4 

 

Important Information for Gate System Owners & Users ............................................5 

 

I. Installation 

 

Scope and Planning of Installation ............................................................................ 6-8 

 Technical 

Drawings................................................................................................... 9-11 

 

Inside the HRG Swing Operator ...................................................................................12 

 

Installation Preparations and Installation.............................................................. 13-18 

 

Adjustment of Flow Regulating Valve .........................................................................18 

 

Manual Operation Hand Pump .....................................................................................19 

 

II.  Smart Touch Set up 

 

Basics of Using the Smart Touch Controller ..............................................................20 

 

Installation Configuration for Smart Touch Controller ..............................................21 

 

Wiring Control Inputs to the Smart Touch Controller ......................................... 22- 23 

 

Connecting a Master/Slave Pair ...................................................................................24 
Table of User and Installer Menu Functions ........................................................25 - 26 
User Menu: Description Functions Available..............................................................27 
Installer Menu: Description Functions Available.................................................28 - 29 
Correctional Facility / Interlocked Pair / User Optional Wiring..................................30 
Options for User Programmable Output Relays .........................................................31 
Clock Functions.............................................................................................................32 

 

III. Entrapment Protection 

Entrapment Protection Schematic ...............................................................................33 
UL 325 Standard Requirements for Entrapment Protection Devices........................34 
Placement and Use of Secondary Pedestrian Entrapment Sensors.........................35 
Installing Gate Reversing Edge (Contact Type) Sensor.............................................36 
Installing Photoelectric (Non-Contact) Sensor ....................................................37 - 38 
 
 

Summary of Contents for HRG 220 ST

Page 1: ...ch Controller With Smart Touch Controller With Smart Touch Controller With Smart Touch Controller Installation and Maintenance Manual Installation and Maintenance Manual Installation and Maintenance Manual Installation and Maintenance Manual HRG 220 ST HRG 222 ST and DC Battery UPS version Revision ___ Hy Security Gate Operators Phone 1 800 321 9947 FAX 206 286 0614 Internet www hy security com IN...

Page 2: ... of this manual may be reproduced by any means photocopier electronic or mechanical without the express written permission of Hy Security Gate Inc Additionally Hy Security Inc makes no representations or warranty with respect to this manual We also reserve the right to make changes in the products described without notice and without any obligation to notify any persons of any such revision or cha...

Page 3: ...Basics of Using the Smart Touch Controller 20 Installation Configuration for Smart Touch Controller 21 Wiring Control Inputs to the Smart Touch Controller 22 23 Connecting a Master Slave Pair 24 Table of User and Installer Menu Functions 25 26 User Menu Description Functions Available 27 Installer Menu Description Functions Available 28 29 Correctional Facility Interlocked Pair User Optional Wirin...

Page 4: ...ndard 11 Pin Vehicle Detector installation 45 Vehicle Detector Loop Fault Diagnostics 46 V Accessories 24 Hr 7 Day Time Clock Option 47 Connecting a Radio Receiver 48 VI Troubleshooting and Maintenance Troubleshooting 49 50 Maintenance 51 53 VII DC Operators DC Systems HRG 220 DC HRG 222 DC Important Notes about DC Powered Gates 54 Wiring Control 55 Battery Connection Diagrams 56 57 VIII Appendix ...

Page 5: ...me to align the gate operator properly and to verify a fully functional installation will ensure customer satisfaction and a longer life with minimal maintenance costs Installers and owners must be certain to thoroughly review and understand the Important Information regarding pedestrian entrapment protection contained within this manual There are hazards associated with automatic gates that can b...

Page 6: ...hone number __________________________ Hy Security Distributor ________________________ Telephone number __________________________ Installer name ______________________________ Telephone number __________________________ Serial number of operator _____________________ Date installed _______________________________ Model of Operator____________________________ Warranty Registration Hy Security Add...

Page 7: ...assive iron or steel gates Its 3000 lb capacity provides plenty of power and the Lift and Swing feature eliminates normal obstacles such as heavy snowfall and inclined or irregular roadways The operator s mechanism is wholly enclosed inside the post and uses no other devices to push or pull on the gate panel It s unique closing action self actuates a locking pin at the end of the gate for unparall...

Page 8: ...Volt UPS Operators Optional Version These gate operators function from 24 Volts DC all of the time to achieve a true UPS system Our Uninterruptible Power Supply is the most certain way to know that your gate will work when the AC power fails This system features fully sealed maintenance free batteries in a separate insulated and ventilated enclosure Pedestrian Entrapment Protection Read and unders...

Page 9: ...ctions for Gate System Designers Installers WARNING To reduce the risk of serious injury or death read and follow all instructions in the gate operator handbook and on the warning labels Install an Automatic Gate Operator only When Y The entry is configured for vehicular use only Pedestrians must be directed to a separate walk through entrance Y The Warning signs that have been supplied with this ...

Page 10: ...ing edge of the swing gate and along the bottom edge of a swing gate that is greater than 6 above the ground If photo eyes or other non contact sensors are used they are to be mounted in locations most likely to guard against entrapment A combination of contact and non contact sensors may be used but all must be recognized components under the UL 325 standard See pages 32 and 33 for details on the...

Page 11: ...s not moving Y Test the function of the gate operator monthly The gate MUST reverse its direction of travel upon contact with a rigid object and or stop upon a sensing a 2nd sequential activation prior to reaching a full travel limit Also test for the normal function of any non contact sensors If the gate system employs the use of a transmitting edge sensor be especially certain to test and replac...

Page 12: ... the gate for entry 4 Shadow loop prevents the gate from closing on a car This loop is active only when the gate is open 5 Obstruction loops Located inside and outside the swing arc of the gate 6 Optional free exit loop 7 Photo eyes stop the gate to help prevent vehicular or personal entrapment 8 Safety mesh on the gate panel prevents reaching through the gate panel 9 Warning signs alert users to ...

Page 13: ...loop prevents the gate from closing on a car This loop is active only when the gate is open 5 Obstruction loops Located inside and outside the swing arc of the gate 6 Optional free exit loop 7 Photo eyes stop the gate to help prevent vehicular or personal entrapment 8 Safety mesh on the gate panel prevents reaching through the gate panel 9 Warning signs alert users to the danger of entrapment when...

Page 14: ...h 1 8 Electric drill and bits 1 8 through 3 8 9 Roto hammer and bits to accommodate anchor bolts 10 Level it doesn t need to look like this one but the installation needs to be level 11 Two pair wide jaw vice grip pliers or two C clamps 4 capacity 4 Allen wrench set 3 Concrete anchor bolts four 5 8 2 Carpenters pencil or crayon 1 Chalkline or other builders string ...

Page 15: ...Installation and Maintenance Manual 9 Swing Gate Post Details ...

Page 16: ...Installation and Maintenance Manual 10 HRG 220 Pump Pack ...

Page 17: ...Installation and Maintenance Manual 11 HRG 222 Pump Pack ...

Page 18: ...Installation and Maintenance Manual 12 How Our Hydraulic Swing Gates Work ...

Page 19: ...mmends the slab reaches below the local frost line and is poured together with supporting post or pilaster NOTE The backing post column provided by others must accommodate all of the tip over loads imposed by the gate panel Installation Process Overview Mount the control box and connect all conduit fittings Mount the operator post Install all accessories such as vehicle sensing loops access contro...

Page 20: ... of the necessary hydraulic hoses If your dimensions are too little you will not reach the connections if your measurements are too long you will have trouble finding space for the excess hose 2 Remember that two hoses are needed for each cylinder This means that you need four hoses when you are installing a HRG 222 pair operator 1 Be sure to measure accurately the following distances the best way...

Page 21: ...equired note the diagram below and see step number 3 2 Mount operator post a Using 5 8 3 4 anchor bolts mount the 12 square operator base with 1 clearance between the base and the backing post or wall The gap between the operator post and the backing post will be 3 1 2 It is important that the finished installation be plumb and true Use shims if necessary to level the operator base b Attach the to...

Page 22: ...eing certain to match the color coded ends Also be certain that the connectors are firmly snapped together e Remove the blue plastic shipping plug on the pump and replace it with the vent cap that is provided f Connect the electrical power wiring to the loose wires from the On Off switch and a grounding wire to the lower left corner of the electrical panel Be certain to the labeled voltage and pha...

Page 23: ... tube where it will attach to the swing gate post Connect the threaded rod end of the Index arm to the mounting bracket on the gate panel and bolt the cut end of the index arm between the tabs on the operator post assembly 4 Mount the locking pin mechanism on the lower corner of the free end of the gate panel in such a position that the pin penetrates 2 into a lock receptacle when the gate is full...

Page 24: ... below the adjusting knob are exposed Run the gate in the close direction and turn the flow control valve clockwise until you have achieved a good control of the gate in the closed direction The most crucial part of the closing of the swing gate is when the lock pin strikes its receptacle The flow control valve adjustment is most helpful for maintaining control at this point of operation Other imp...

Page 25: ...Installation and Maintenance Manual 19 Instructions for Hand Pump or Manual Operation ...

Page 26: ... button to move forward through the list of menu items that are available as shown on pages 25 26 or press the Previous button to move back to an item that you recently passed b Press the Select button if you wish to make a setting change to a menu item The menu item will flash to indicate that its setting is ready to be changed c Press Next to move forward or Previous to go back to an earlier set...

Page 27: ...Err 1 on the LCD display The Reset button must be pushed if this happens 2 Turn on the power switch and observe that the LCD will first show the software version and then stop at a steady display within two seconds If the display reads uC 0 go to step 3 If the operator has previously been configured the Installer Menu must be accessed in order to reach the system configuration menu items see step ...

Page 28: ...this input disabled on swing gates 7 Open interlock input or Time clock Open menu configurable 8 Free Exit vehicle detector 9 Disable Free Exit vehicle detector 10 Inside Obstruction vehicle detector Inside reversing loop 11 Outside Obstruction vehicle detector Outside reversing loop 12 Shadow vehicle detector This is the loop under the arc of the gate 13 Edge Sensor one input works for both direc...

Page 29: ...Installation and Maintenance Manual 23 ...

Page 30: ...erence 5 To interconnect the two operators route a shielded twisted pair with an internal ground wire between the electric control boxes and connect to the RS485 Dual Gate terminals in matching order on both machines In the RS 485 shaded area connect the terminals for Master Com to Slave Com with the ground shield trace wire and connect the Master A to Slave A and the Master B to Slave B using the...

Page 31: ...ou have learned to navigate the menus as described in 2 on page 20 and how to change a menu setting the full range of features and choices of the Smart Touch Controller are available to use The User Menu contains the basic configuration items and the Installer Menu contains the more advanced menu items User Menu Options Default Description U1 Ct 0 Close timer setting 0 0 Close timer off or 1 99 se...

Page 32: ...C 0 0 Normally Open PE output 1 N C Supervised I17 gC 0 Set Edge input NO NC 0 0 Normally Open Edge output 1 Normally Closed I18 tC 1 Time clock Interlock input 1 0 select Time Clock 1 select Open Interlock I19 or 1 OOLD detector function 1 0 pause closing only 1 enable reversing to open I20 ir 1 IOLD detector function 1 0 pause closing only 1 enable reversing to open I21 hd 1 SLD Shadow detector ...

Page 33: ...ion This function is intended for highly secure facilities If it is enabled by setting the selection to 1 it will reinitiate a closure if a gate is somehow forced to open far enough that the close limit switch releases The Alert buzzer will sound immediately even if it had been turned off and the motor will restart to secure the gate fully closed If the gate is not fully closed within four seconds...

Page 34: ...ernal inherent sensor Available settings are 1 9 with 9 being the least sensitive Installer 8 SS 0 Inherent Sensor function This menu item is only available in UL class 4 operators and allows an option whereby the inherent sensor will only stop the gate Installer 9 LC 0 Leaf delay Close This menu item only appears if the operator is set up as a Master or a Slave Available settings are 1 7 Each inc...

Page 35: ...p detector function The default for this menu item is for full reversal when the IOLD is triggered The optional setting ir_0 causes the gate to only pause when triggered Closure begins as soon as the loop is clear again Installer 21 hd 1 SLD Shadow loop detector function The default for this menu item allows the shadow loop to prevent the swing gate from opening if triggered The optional setting h...

Page 36: ...e that it may need to be switched back for the interlock function If this alteration is needed go to the Installer Menu and set item tC _ to be tC_1 Connecting to an External Lock Mechanism An external solenoid lock or maglock can be controlled by the Smart Touch Controller to unlock just before gate motion begins 1 User relay 2 has been set by the factory to provide the necessary output for a sol...

Page 37: ...een open longer than a user selected period of time Adjustable from 0 delay then 15 seconds delay to 135 seconds delay in 30 second time increments 9 Safety Mode Alert output Activated when system is in the Safety Mode or the Entrapment Mode Safety Mode occurs upon an impact with an obstruction Entrapment Mode means the gate is stopped and occurs if the internal inherent sensor triggers while the ...

Page 38: ...elect button Note you must push the Program Menu button for software versions prior to h3 01 to change the display to a blinking adjustable value The following letters will be displayed on the left side to aid in knowing which setting is being made a Setting CL 1 minutes display ni 0 59 b Setting CL 2 hours display hr 0 23 c Setting CL 3 days display dA 1 31 d Setting CL 4 months display no 1 12 3...

Page 39: ...tes This schematic view is not meant to recommend the only way to set up your configuration but to point out the various elements of a proper automatic vehicular gate installation The gate operator itself is only the one component in the total system Always install a separate pedestrian gate ...

Page 40: ...dge sensor device or the equivalent Type C Inherent adjustable clutch or pressure relief device Type D An actuating device requiring continuous pressure to maintain opening or closing motion of the gate Type E An inherent audio alarm which warns a minimum of 3 seconds before operation UL Usage Class Information The automatic vehicular operator must also be labeled as appropriate for both the type ...

Page 41: ... both the open and closing directions of gate travel must be guarded The UL 325 standard for automatic sliding gates specifically requires the following One or more non contact sensors photoelectric eyes shall be located where the risk of entrapment or obstruction exists such as the perimeter reachable by a moving gate One or more contact sensors edge sensors shall be located at the leading edge a...

Page 42: ...tection is provided in both directions of travel b Mount one or two edge transmitters Linear Model 3022 or equivalent onto the gate panel near the upper corner of the leading edge of the gate All gate edges will function correctly if only one transmitter is used but wiring multiple edges to a single transmitter may be impractical or displeasing visually c Connect the edge s to the terminals in the...

Page 43: ...wo photo eyes will be required to function for both the open and closing directions of travel Mount the receivers on the left and right sides of the gate operator and the emitters just beyond the travel of the gate in both the full open and full closed positions of travel In some situations an additional photo eye should be installed on the public side of the gate The installation locations descri...

Page 44: ... and its reflector is important for a trouble free installation Any system operating at a range greater than 16 feet is more prone to false triggering due to dirty optics condensation or poor weather If care is taken in the initial mounting and alignment of the 3 inch reflector the chance of problems is greatly reduced Taking steps to protect the photo eye and the reflector from being exposed to f...

Page 45: ...oops keep each loop at least six feet apart This avoids cross talk It is possible to have loops closer together by selecting different frequencies An advantage of using Hy Security model HY 5A detectors is that problematic cross talk is not possible 3 For greater sensitivity and less chance of false calls caused by the motion of the gate it is better to use two smaller loops connected in a series ...

Page 46: ...ogic only The exception is in parking applications with our HTG320 operator where detectors may be also used to close the gate In applications employing our swing vertical lift or sliding gate operators closing logic cannot be used Because of their slower speeds closing logic is a poor choice for security gate systems Since there are several ways that the gate may be left standing open and because...

Page 47: ...Installation and Maintenance Manual 41 ...

Page 48: ...Installation and Maintenance Manual 42 ...

Page 49: ...LCD display e Smart Touch will report loop malfunctions and store this data in its EEprom memory f Most detector or loop faults that could occur are reported and displayed on the LCD display There are four vehicle detector inputs available both on the main terminal strip and as direct plug in modules The vehicle detector inputs are for the following functions 1 Free Exit Loop Detector ELD 2 Outsid...

Page 50: ... The frequency can also be manually selected if needed see the installer menu options 7 Sensitivity is the only adjustment on the detector itself Generally sensitivity does not need to be increased unless the loop is large loop or there are multiple loops connected to one detector Do not exceed more than 200 sq ft of loop area to one detector The rotary switch for sensitivity has eight settings wh...

Page 51: ... to the detector Polarity does not matter if the detector is a 24 AC model If a DC detector is used pin 1 is on a DC detector and pin 2 is 4 Connect the output pin 6 to the common Buss on the power supply and the output pin 5 to one of the four detector inputs depending upon the detector function required on the Smart Touch Controller terminal strip 5 If multiple detectors are used join the wires ...

Page 52: ...The display will flash between F_xx which are the high digits then the low digits of the loop frequency counter For example F_05 3413 would represent a frequency of 53 413 Hertz The highest digit will probably be only a single digit because loop frequency is usually a five digit number between 20 000 to 80 000 Hertz Changing the Loop Frequency HY 5A detectors can never cross talk but if for any re...

Page 53: ...Installation and Maintenance Manual 47 24 hr 7 day Timer Connection to Smart Touch Controller This option generates an open command which will hold the gate open until released ...

Page 54: ... spade connector and connect to the COM terminal Connect the red wire to the 24V terminal and connect the other radio output contact wire to the spade marked OPEN Note that this terminal is the same as the 4 input terminal labeled Edge Sensor on the main control board Mount an external antenna onto the top of a fixed post of the fence near the operator Connect the antenna into the socket on the ra...

Page 55: ...eported on the LCD display See table on the next page 6 If the motor contactor chatters voltage drop due to undersized wires is the likely cause Check Appendix 9 for maximum allowable length of wiring runs vs wire size The pump is running but the gate panels don t move Hydraulic pressure is between 0 700 PSI on the gauge 1 If the power is three phase verify CCW motor rotation and reverse any two A...

Page 56: ...ry 15 seconds Loop detector active 5 minutes AL12 2 chirps sec every 15 seconds Maximum run Fault FAL1 1 chirp once every 15 seconds Photo eye Fault supervised FAL2 2 chirps sec once per minute Critical AC sag bad supply wire FAL3 2 chirps sec once per minute Directional motion Error Err1 3 chirps sec once per minute Disconnected IES Error Err2 3 chirps sec once per minute Loop detector failed Err...

Page 57: ...ug in the tank fill to plug level then replace plug We recommend our Uniflow hydraulic oil part number H004 1 0 which is sold in one gallon containers by our distributors Automatic transmission fluid may be used although its performance in cold weather will be sluggish unless the operator is well heated Never use brake fluid It will severely damage the entire hydraulic system Look for leaks Occasi...

Page 58: ...of the job approximate date of installation and the service record of the operator especially any work that has been done recently Pressure Relief Valves Adjustment Procedures To check your relief valve setting first disconnect the hoses Run the operator either open or closed the gate will not move with the hose disconnected The relief valve is found on the rear of the hydraulic power unit It has ...

Page 59: ...hould find it clean If there is any sign that the brass bushings have deteriorated or there is wear in the UHMW bearings at the top and bottom of the square post a gap of more than 3 8 around the inner tube further inspection is appropriate 3 The anchor bolts at the base of the post should remain tight If the bolts are loose there may be an issue where the supporting post has issues or may be out ...

Page 60: ...rrent Observe special care when connecting the cables to the batteries that the polarity is correct The batteries are connected in a series circuit join the positive terminal from one battery to the negative terminal of the next battery Since this operator is intended to run on batteries control of the load is important Easier moving gates will drain less energy from the battery preserving capacit...

Page 61: ... User Menu U4 provides four optional system configurations for 24 Volt DC battery type gate operators Since this is an uninterruptible power supply system the installer must decide depending upon customer preference what is to happen when the AC line power fails There are four functional choices provided in the User Menu item AP__ Setting 0 Type A The operator functions normally until the batterie...

Page 62: ...Installation and Maintenance Manual 56 Battery Connection Diagram ...

Page 63: ...Installation and Maintenance Manual 57 Battery Connection Diagram ...

Page 64: ...ormance resulting from undersized wires except to replace them therefore it is much more economical to choose a sufficient wire size at the initial installation The tables on the following page are based on copper wire and allow for a 5 voltage drop The ampere values shown are the service factor ampere rating maximum full load at continuous duty of the motor Always connect in accordance with the N...

Page 65: ...Installation and Maintenance Manual 59 Wire Size Schedules ...

Page 66: ...Installation and Maintenance Manual 60 Parts Breakout HRG 220 Pump Packs ...

Page 67: ...Installation and Maintenance Manual 61 Parts Breakout HRG 222 Pump Packs ...

Page 68: ...Installation and Maintenance Manual 62 Parts Breakout Control Box ...

Page 69: ...Installation and Maintenance Manual 63 Parts Breakout Post ...

Page 70: ...Installation and Maintenance Manual 64 Parts Breakout DC Power Supply ...

Page 71: ...her incidental costs are NOT covered by this warranty There are no obligations or liabilities on the part of Hy Security Gate Inc for consequential damages arising out of or in connection with the use or performance of this product Hy Security Gate Inc assumes no responsibility for other indirect damages with respect to loss of property profit or revenue This Limited Warranty is valid only in the ...

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