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PRO SERIES 

PS-1030 

 PS-1430 

• 

PS-1930

 

42

43

MAINTENANCE & TROUBLESHOOTING MANUAL

 PS5.0-M REV B

SECTION 8 

WARRANTY

SECTION 8 

WARRANTY

8.1 | LIMITED WARRANTY

Warranty Statement - Two Year Agreement

8.2 | LIMITED WARRANTIES

Subject to the terms, conditions and limitations set forth herein, Custom Equipment, LLC (the “Company”) 
warrants to the first end-user (“Buyer”) that:

Limited Product Warranty

For a period of 24 months from the date that a new product manufactured by the Company (“Product”) 
is delivered to the Buyer, the Product will (i) conform to the specifications published by the Company for 
such Product as of the date of delivery; and (ii) be free of any defect in material and/or workmanship under 
normal use and maintenance; and

Extended Structural and Chassis Warranty

For a period of 60 months from the date that the Product is delivered to the Buyer, the chassis and other 
structural components of such Product will be free from defects in material and/or workmanship under 
normal use and maintenance.

8.3 | EXCLUSIONS/WHAT IS NOT COVERED

The following items are NOT covered under this Limited Warranty:

Defects in, and damage or loss relating to, any batteries incorporated by the Company into or made a part 
of the Product. Any such defects, damage or loss shall be exclusively covered by the battery manufacturer’s 
warranty, if any. For more information regarding the battery warranty, the Buyer should contact the battery 
manufacturer using the contact information shown on the battery;

Damage or loss resulting from or caused by carrier handling; 

Damage or loss resulting from or caused by normal wear and tear, weathering, lack of use or use with 
incompatible equipment or software;

Damage resulting from or caused by improper maintenance, improper handling or storage, improper use, 
abuse, neglect, operation beyond rated capacity, or operation after discovery of defective or worn parts; 

Any part, component or assembly altered or modified in any way not approved in writing by the Company; 

Damage to any equipment or parts not manufactured by the Company; and Acts of God, accidents or any 
other causes beyond the Company’s reasonable control.

8.4 | MAKING A WARRANTY CLAIM

As a prerequisite to making any claim under this Limited Warranty, Buyer must give the Company written 
notice of any suspected defect promptly after discovery. Such notice shall specifically identify the suspected 
defect, the original delivery date and complete Buyer identification and location information. The Company 
will not accept any Product for warranty service without receiving Buyer’s written notice and issuing a 
return goods authorization. If requested by the Company, Buyer shall return the defective Product, or parts, 
components or assemblies thereof, to the Company, F.O.B, Company’s designated location. All returned 
Products or parts, components or assemblies thereof that are replaced under this Limited Warranty shall 
become the property of the Company. The Company reserves the right to review Buyer’s maintenance and 
operation records and procedures to determine if the alleged defect(s) were due to any of the items listed 
in Sections 8.3 of this Limited Warranty. The Company shall not be liable for any claim under this Limited 
Warranty if Buyer fails to satisfy the conditions set forth in this Section.

8.5 | EXCLUSIVE WARRANTY REMEDIES

Exclusive Repair or Replace Remedy

The Company’s sole obligation and Buyer’s exclusive remedy with respect to any defect in the Product 
occurring during the warranty periods set forth in Section 8.1 of this Limited Warranty shall be for the 
Company, at its option, to repair or replace (or have one of its designated authorized dealers repair 
or replace) the Product or part, component or assembly thereof that contains a defect in materials or 
workmanship. The Company reserves the right, at its discretion, to use new, re-manufactured or refurbished 
replacement parts. Notwithstanding anything in this Limited Warranty to the contrary, the Company 
shall not be obligated to replace the entire Product if a covered defect can be remedied by the repair or 
replacement of a defective part, component or assembly. The Company shall be responsible for the cost of 
all parts and labor charges, up to the Maximum Labor Amount determined in accordance with Section 8.5 
of this Limited Warranty, necessary to remedy such defect.

Labor Charges

If field repairs or parts replacement are necessary on any Product covered by this Limited Warranty, the 
Company will reimburse its designated authorized dealer for those direct labor costs incurred to perform 
such field repairs or parts replacement up to the maximum amount specified in the Company’s current 
Field Service Rate (hereinafter, the “FSR”) or in any ‘Flat Rate Guides’ or similar agreement established with 
the authorized dealer (such maximum amount shall be referred to in this Limited Warranty as the “Maximum 
Labor Amount”). Current versions of the Company’s FSR and Flat Rate Guides are incorporated by reference 
into this Limited Warranty. For a current copy of the Company’s FSR and Flat Rate Guides, Buyer should 
contact the Company at 1-866-334-0756. Buyer shall be responsible for any costs or fees due to the 
authorized dealer in excess of the Maximum Labor Amount.

8.6 | DISCLAIMER OF OTHER EXPRESS AND IMPLIED WARRANTIES

Except for the limited warranties set forth in section 1 above, the company makes no other representations 
or warranties and hereby disclaims all express or implied representations or warranties regarding the product, 
including, without limitation, any implied warranty of merchantability, non-infringement of proprietary or third-
party rights or fitness for a particular purpose. There are no warranties which extend beyond the description 
on the face hereof. No employee or representative of the company or any of its authorized dealers is 
authorized to modify any term, condition or limitation in this limited warranty unless such modification is 
made in writing and signed by an officer of the company.

8.7 | LIMITATION OF LIABILITY

Notwithstanding anything in this warranty to the contrary, in no event shall the company or any of its affiliates 
or subsidiaries beliable to buyer for any indirect, special, exemplary, punitive or consequential damages 
(including lost profits, lost revenue, down time, loss of business opportunity or other economic losses), 
whether in an action in contract or tort (including negligence and strict liability) or otherwise, even if the 
company has been specifically advised of the possibilities of such damages.

Version 1.15.16

Summary of Contents for PRO Series

Page 1: ...ATING WORK PLATFORMS ANSI A92 20 CSA B354 6 17 PRO SERIES PS 1030 PS 1430 PS 1930 PS5 0 M REV B SERIAL NO To view machine specific information on your mobile device scan the code to the left Decals with this code can also be found on the manual box and base of the machine ...

Page 2: ...en read and understood as well as having operated the lift under supervision of an experienced and qualified operator Because the manufacturer has no direct control over machine application and operation proper safety practices are the responsibility of the user and all operating personnel This manual refers to serial number s PS 1030 PS10 50001 PS 1430 PS14 50001 PS 1930 PS19 50001 For older Seri...

Page 3: ... CONTROL BOARD DIAGNOSTIC 20 SECTION 5 WIRING DIAGRAMS 22 5 1 WIRING DIAGRAM 22 5 2 MACHINE HARNESS WIRING DIAGRAM 24 5 3 LOWER CONTROL WIRING DIAGRAM 26 5 4 UPPER CONTROL WIRING DIAGRAM 28 SECTION 6 TROUBLESHOOTING FLOWCHARTS 30 6 1 MAIN POWER SAFETY CIRCUIT 30 6 2 DRIVE CIRCUIT 32 6 3 STEER CIRCUIT 34 6 4 ELEVATE CIRCUIT 36 6 5 LOWER CIRCUIT 38 SECTION 7 PARTS 40 SECTION 8 WARRANTY 42 8 1 LIMITE...

Page 4: ...ional requirements set forth by ANSI OSHA or CSA If you come across a situation that you think might be unsafe stop the platform and request further information from qualified sources before proceeding NEVER REACH BETWEEN SCISSORS LINKS OR PROP UP PLATFORM UNLESS MAINTENANCE PINS ARE IN PLACE 1 3 SAFETY GUIDELINES Maintenance Lock The maintenance lock must be placed into position whenever the mach...

Page 5: ...rosion is detected Use a solution of 5ml baking soda per 0 95 liters of warm water Coat terminals with a commercially available coating Close cabinet and latch in place NOTE The surrounding temperature greatly affects the power reserve within a battery EXAMPLE A battery that is 100 charged at 80 F 27 C drops to 65 at 32 F 0 C At 0 F 18 C this battery will drop to 40 efficiency 2 2 CHARGING THE BAT...

Page 6: ...REQUIRING CHECKS Check safety functions as part of daily inspection Check that the brakes are holding 2 7 STORAGE After periods of storage exposure to extremes of ambient conditions heat cold moisture dust etc inspect the machine Batteries will need to be charged Refer to the Pre Delivery Frequent Inspection Checklist in the Maintenance Manual 2 8 MAJOR ALTERATIONS OR REPAIRS Any alterations must ...

Page 7: ...hat load capacity is clearly marked Check the platform rails and safety gate for damage Platform and base controls are not missing damaged or disconnected Electrical cables and wires are not torn frayed or disconnected Hydraulic hoses are not torn or loose and there are no leaks Hoses and the cables have no worn areas or chafing If machine is equipped with LeakGuard check tray for hydraulic fluid ...

Page 8: ...t SCISSORS No broken welds No bent beam members All rollers turn freely Retaining rings secure on pivots Maintenance locks Stored and securely connected Scissor beam tube bolts tight PLATFORM No bent rails No broken welds All rails in place secure 110V outlet safe working Entrance gate closes freely Y Yes Acceptable N No Unacceptable R Repaired N A Not Equipped Y N R N A DECALS Legibile Correct ca...

Page 9: ...0 S5 HS 112 20 501 1 1 N A 1 OF 1 T VUE 04 29 2020 SIZE B DWG NO A REV DO NOT SCALE DRAWING 04 29 2020 T VUE APPROVED DATE REV BY DESCRIPTION OF CHANGE REVISION HISTORY ECO THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CUSTOM EQUIPMENT AND IS LOANED IN EXPECTATION THAT IT WILL BE KEPT CONFIDENTIAL ANY REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF CUSTOM E...

Page 10: ... SENSOR 1 ANGLE SENSOR 2 PRESSURE SENSOR SIGNAL SENSOR POWER LOW SIDE ALARM OUTPUT DOWN SIGNAL UP SIGNAL LOW SIDE LED OUTPUT BRAKE COIL SIGNAL MAIN POWER CONTACTOR SIGNAL POTHOLE L S SIGNAL PUMP CONTACTOR SIGNAL EZCAL 232 COM PORT CANBUS HIGH CANBUS LOW EZCAL 232 COM PORT EZCAL 232 COM PORT EZCAL 232 COM PORT LEFT STEER SIGNAL RIGHT STEER SIGNAL DESCRIPTION SCALE WEIGHT LBS SHEET THIRD ANGLE PROJE...

Page 11: ...mpting to drive or lift the motor may be stalled and causing an overload of the TS100 or there is a power wiring error like connecting the B cable to a motor stud LED Code Possible Cause 3 2 Check P9 wiring One or more signals showing outputs when all should be off 3 3 Check B stud connections on controller Voltage is too high 3 4 There is voltage on safe pre valve supply when there should not be ...

Page 12: ...EER LIMIT SWITCH R STEER LIMIT SWITCH NC NC 10AWG TS100 M2 10AWG TS100 M1 BATTERY CHARGER CONNECTION L C HARNESS TO MACHINE HARNESS EZ CAL MAIN CABLE 112 21 531 CONNECTION L C HARNESS TO MAIN CABLE NOT USED 300 AMP FUSE DESCRIPTION SCALE WEIGHT LBS SHEET THIRD ANGLE PROJECTION DRAWN NAME DATE P 1 262 644 1300 F 1 262 247 0073 WIRING DIAGRAM PS1930 S5 WD 112 20 501 1 1 N A 1 OF 1 T VUE 04 29 2020 S...

Page 13: ... MOTOR DRIVE L MOTOR DRIVE KTI PUMP A2 KTI PUMP UP VALVE COIL KTI PUMP SOLENOID POSITION 4 KTI PUMP SOLENOID POSITION 3 REFERENCE ONLY PREFERED CONNECTION DIODE CEI PN ELEC 755 TVS 5 0 KP DESCRIPTION SCALE WEIGHT LBS SHEET THIRD ANGLE PROJECTION DRAWN NAME DATE P 1 262 644 1300 F 1 262 247 0073 WD MACHINE HARNESS PS S5 WD 112 21 532 1 1 N A 1 OF 1 T VUE 02 24 2020 SIZE B DWG NO A REV DO NOT SCALE ...

Page 14: ...RNESS J LED ROCKER SWITCH KEY SWITCH MAIN CABLE D 20 AMP FUSE SOLENOID 1 TS100 B E STOP DESCRIPTION SCALE WEIGHT LBS SHEET THIRD ANGLE PROJECTION DRAWN NAME DATE P 1 262 644 1300 F 1 262 247 0073 WD LWR CTL PRO SERIES S5 WD 112 21 505 1 1 N A 1 OF 1 T VUE 02 14 2020 SIZE B DWG NO P02 REV DO NOT SCALE DRAWING 02 14 2020 T VUE APPROVED DATE REV BY DESCRIPTION OF CHANGE REVISION HISTORY ECO THE INFOR...

Page 15: ...WN NAME DATE P 1 262 644 1300 F 1 262 247 0073 WD UPR CTL PS1930 S5 WD 112 21 506 1 1 N A 1 OF 1 S MCG 03 10 2020 SIZE B DWG NO A REV DO NOT SCALE DRAWING 04 17 2020 T VUE APPROVED DATE REV BY DESCRIPTION OF CHANGE REVISION HISTORY ECO THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CUSTOM EQUIPMENT AND IS LOANED IN EXPECTATION THAT IT WILL BE KEPT CONFIDENTIAL ANY REPRODUCTION I...

Page 16: ...tered After each step check if problem has been indentified and or resolved If so make the recommended fix or see a referenced document If not continue troubleshooting If a part has been identified as needing replacement see the Parts Manual to identify part number to order If any wiring or components have been altered from the original manufacture problems may not be identifiable WARNING Any modi...

Page 17: ...ing Consider brake damage broken joystick handle drive enable bad hour meter loose connections in lower and upper control and control board failure Still no drive Driving slowly Are batteries fully charged Drives slow when lowered Drives fast when elevated Does not drive when elevated Do pothole guards and lock deploy properly Yes Contact Hy Brid Lifts for further troubleshooting Consider board fa...

Page 18: ...lure relay block wiring Check steer actuator for failure Apply 24V to leads Replace actuator Consider joystick failure or wiring connection problem Contact Hy Brid Lifts for further troubleshooting Consider damaged main cable main cable connections at upper and lower control Check terminals 17 22 No Steering Not operating properly Check wire connections at actuator Pull test connections if failure...

Page 19: ...PRO SERIES PS 1030 PS 1430 PS 1930 36 37 MAINTENANCE TROUBLESHOOTING MANUAL PS5 0 M REV B SECTION 6 TROUBLESHOOTING FLOWCHARTS SECTION 6 TROUBLESHOOTING FLOWCHARTS 6 4 ELEVATE CIRCUIT ...

Page 20: ...without the express consent of the manufacturer is prohibited WARNING Failure to comply with safety precautions may result in damage injury or death Refer to Maintenance Manual for complete warnings See also Wiring Diagram or Schematic And Hydraulic Schematic WARNING Set up for maintenance safety Remove load from platform Check for overhead obstructions Platform movement may occur Never Reach betw...

Page 21: ...e date specific Contact your dealer for replacement part availability and pricing Description Part Number Notes ALARM CONTINUOUS ELEC 635 4 BOARD DRIVE LIFT PS 10ANSI S5 112 21 526 50 K BOARD DRIVE LIFT PS 14ANSI S5 112 21 526 53 K BOARD DRIVE LIFT PS 19ANSI S5 112 21 526 56 K BUTTON PUSH PULL RED E STOP ELEC 071 KIT CHARGER 24V ELEC 795 CORD NEMA 5 15 P 5 15R 24 IN ELEC 639 9 CTL ASM LWR PS S5 CA...

Page 22: ...liable for any claim under this Limited Warranty if Buyer fails to satisfy the conditions set forth in this Section 8 5 EXCLUSIVE WARRANTY REMEDIES Exclusive Repair or Replace Remedy The Company s sole obligation and Buyer s exclusive remedy with respect to any defect in the Product occurring during the warranty periods set forth in Section 8 1 of this Limited Warranty shall be for the Company at ...

Page 23: ...PRO SERIES PS 1030 PS 1430 PS 1930 44 45 MAINTENANCE TROUBLESHOOTING MANUAL PS5 0 M REV B SECTION 9 INSPECTION REPAIR LOG SECTION 9 INSPECTION REPAIR LOG DATE COMMENTS DATE COMMENTS ...

Page 24: ...PRO SERIES PS 1030 PS 1430 PS 1930 46 47 MAINTENANCE TROUBLESHOOTING MANUAL PS5 0 M REV B SECTION 9 INSPECTION REPAIR LOG SECTION 9 INSPECTION REPAIR LOG DATE COMMENTS DATE COMMENTS ...

Page 25: ...ual Custom Equipment LLC 2647 Highway 175 Richfield WI 53076 U S A 1 262 644 1300 1 262 644 1320 hybridlifts com Hy Brid Lifts is a trademark of Custom Equipment LLC These machines comply with ANSI SIA A92 20 and CSA B354 6 17 Revision Date November 2020 Printed in the U S A 2020 Custom Equipment LLC ...

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