Hy-Brid Lifts HB-P1027 Maintenance & Troubleshooting Manual Download

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Push-Around Aerial Work Platform
Maintenance & Troubleshooting Manual
HB-P827/HB-P1027

© 2017 Custom Equipment, LLC
2647 Highway 175
Richfield, WI 53076
U.S.A.
Tel. +1-262-644-1300
Fax: +1-262-644-1320
www.hybridlifts.com
[email protected]

“Hy-Brid Lifts” is a trademark of Custom Equipment, LLC.
These machines comply with ANSI/SIA A92.6

Revision Date: June 2017

Printed in the U.S.A.

BY CUSTOM EQUIPMENT LLC

Summary of Contents for HB-P1027

Page 1: ...BY CUSTOM EQUIPMENT LLC MAINTENANCE TROUBLESHOOTING MANUAL PUSH AROUND AERIAL WORK PLATFORM SUPO 722 REV B HB P827 HB P1027 SERIES I ...

Page 2: ... application and or operation contact Custom Equipment LLC 2647 Hwy 175 Richfield WI 53076 U S A P 1 262 644 1300 F 1 262 644 1320 www hybridlifts com MAINTENANCE TROUBLESHOOTING HB P827 HB P1027 SUPO 722 REV B BY CUSTOM EQUIPMENT LLC 2 ...

Page 3: ...l information in the Safety and Operations Manual before operation THE OPERATION AND SAFETY MANUAL MUST BE READ AND UNDERSTOOD PRIOR TO OPERATING THE MACHINE The user operator should not accept operating responsibility until the manual has been read and understood as well as having operated the lift under supervision of an experienced and qualified operator Because the manufacturer has no direct c...

Page 4: ...TORAGE 10 2 9 MAJOR ALTERATIONS OR REPAIRS 10 SECTION 3 MAINTENANCE CHECKLISTS 12 3 1 PRE START INSPECTION CHECKLIST 13 3 2 PRE DELIVERY FREQUENT ANNUAL INSPECTION CHECKLIST 14 SECTION 4 TECHNICAL REFERENCES 16 4 1 HYDRAULIC SCHEMATIC 16 4 2 ELECTRICAL SCHEMATIC 18 SECTION 5 WIRING DIAGRAMS 20 5 1 WIRING DIAGRAM 20 5 2 UPPER CONTROL WIRING DIAGRAM 22 SECTION 6 TROUBLE SHOOTING FLOWCHARTS 24 6 1 TR...

Page 5: ...X OF FIGURES FIGURE 1 Maintenance Lock Use 7 FIGURE 2 Maintenance Lock Storage 7 FIGURE 3 Battery Charger LED Display 9 MAINTENANCE TROUBLESHOOTING HB P827 HB P1027 SUPO 722 REV B BY CUSTOM EQUIPMENT LLC 5 ...

Page 6: ...is subject to certain hazards that cannot be protected by mechanical means It is therefore essential that operators be competent careful physically and mentally fit and thoroughly trained in safe operation of this machine Although Custom Equipment LLC conforms to specified ANSI OSHA it is the responsibility of the owner to instruct operators with the safety requirements made not only by Custom Equ...

Page 7: ...trained or loose fitting clothing and neckties which may become caught on or entangled in equipment Observe and obey all warnings and cautions on machine and in manual Keep oil grease water etc wiped from standing surfaces and handhold s Before making any adjustments lubricating or performing any other maintenance shut off all power controls Battery should always be disconnected during replacement...

Page 8: ...t when charging The solution is at its proper strength when the battery is manufactured Use distilled water and keep fluid up to proper level When required water should be added to battery after charging unless water level is below the plates Slide cabinet open to access battery Remove battery caps and check fluid level Fill each cell if needed to split ring with distilled water Reinstall caps Was...

Page 9: ...o a battery The charger must see approximately five 5 volts on a battery do deliver D C current This display indicates that power is on and that both outputs are delivering D C current to the batteries This display indicates that power is on and that both outputs are finished charging and are in a float maintenance mode SECTION 2 MAINTENANCE CAUTION WARNING POWER BATTERY 1 STATUS CHARGING READY Gr...

Page 10: ...t the brakes are holding 2 8 STORAGE After periods of storage exposure to extremes of ambient conditions heat cold moisture dust etc inspect the machine Batteries will need to be charged Refer to the Pre Delivery Frequent Inspection Checklist in the Maintenance Manual 2 9 MAJOR ALTERATIONS OR REPAIRS Any alterations must be approved by the manufacturer Major repairs which affect the stability stre...

Page 11: ...THIS PAGE WAS INTENTIONALLY LEFT BLANK MAINTENANCE TROUBLESHOOTING HB P827 HB P1027 SUPO 722 REV B BY CUSTOM EQUIPMENT LLC 11 ...

Page 12: ...cks at the stated intervals or more frequently if required by local operating conditions The following inspection checklists are required and included in this manual Pre Start Required before operation at each work shift Frequent Required at intervals not more than three months Pre Delivery Annual Required at intervals not more than twelve months The rated life of the machine is Light Intermittent...

Page 13: ... board or railing Platform Controls Check all switches and push buttons for proper operation Emergency Stop Stops all movement Up Down Controls Elevates Lowers Enable button must be pressed Base Controls Check all switches and push buttons for proper operation Emergency Stop Stops all movement Key Switch Selects Platform Control Ground Control or Off Alarm Not damaged sounds for descent Up Down Ro...

Page 14: ...utlet safe working if installed Battery Hold Downs Secure Entrance gate closes freely Batteries Fully Charged Cables in place secure Counterweights secured Functions Wheels Grease casters Elevate Lower Operational Wheels Bolts Nuts Tight Master Power Switch Breaks Circuits Maintenance Locks Pins storage location Emergency Stop Breaks Circuits All Shields Guards in place Emergency Down Operational ...

Page 15: ...THIS PAGE WAS INTENTIONALLY LEFT BLANK MAINTENANCE TROUBLESHOOTING HB P827 HB P1027 SUPO 722 REV B BY CUSTOM EQUIPMENT LLC 15 ...

Page 16: ...SECTION 4 TECHNICAL REFERENCES 4 1 HYDRAULIC SCHEMATIC Part No HS HB P830CE MAINTENANCE TROUBLESHOOTING HB P827 HB P1027 SUPO 722 REV B BY CUSTOM EQUIPMENT LLC 16 ...

Page 17: ...SECTION 4 TECHNICAL REFERENCES MAINTENANCE TROUBLESHOOTING HB P827 HB P1027 SUPO 722 REV B BY CUSTOM EQUIPMENT LLC 17 ...

Page 18: ... 50 NC NO NC V 1 2 3 4 20 AMP OPTIONAL LIGHT 20 AMP OPTIONAL ALL MOTION ALARM A B C D 5 6 7 8 8 7 6 5 THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM EQUIPMENT AND IS LOANED IN EXPECTA MAINTENANCE TROUBLESHOOTING HB P827 HB P1027 SUPO 722 REV B BY CUSTOM EQUIPMENT LLC 18 ...

Page 19: ...EC SCH HB P SCALE 1 1 DO NOT SCALE DRAWING ATION THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED SPEC MATL DRAWING WS 144 20 002 50 REV DESCRIPTION OF CHANGE DATE REV BY A INITIAL RELEASE 12 23 2015 DJS ECO 2017 3153A SHEET 1 OF 1 WEIGHT APPROX 0 00 LB A SECTION 4 TECHNICAL REFERENCES MAINTENANCE TROUBLESHOOTING HB P827 HB P1027 SUPO 722 REV B BY CUSTOM EQUIP...

Page 20: ... PUMP M BATTERY BATTERY CHARGER POWER SWITCH CYLINDER ELEC 641E 143 01 025 50 ELEC 641E A B C D 5 6 7 8 8 7 6 5 THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM EQUIPMENT AND IS LOANED IN EXPECTATION MAINTENANCE TROUBLESHOOTING HB P827 HB P1027 SUPO 722 REV B BY CUSTOM EQUIPMENT LLC 20 ...

Page 21: ... 1027 SCALE 1 1 DO NOT SCALE DRAWING N THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED SPEC MATL Schematic DRAWING WD 144 20 002 50 REV DESCRIPTION OF CHANGE DATE REV BY A INITIAL RELEASE 06 23 2016 GLH ECO 2017 3153A SHEET 1 OF 3 WEIGHT APPROX 0 00 LB A SECTION 5 WIRING DIAGRAMS MAINTENANCE TROUBLESHOOTING HB P827 HB P1027 SUPO 722 REV B BY CUSTOM EQUIPMENT ...

Page 22: ... 2 1 NC E STOP 2 1 NO ELEV 2 1 NO LWR 4 3 2 1 BATTERY GAUGE BATT BATT OPTIONAL ALL MOTION ALARM A B C D 5 6 7 8 8 7 6 5 THIS DRAWING IS CONFIDENTIAL AND PROPRIETARY TO CUSTOM EQUIPMENT AND IS LOANED IN EXPECTATIO MAINTENANCE TROUBLESHOOTING HB P827 HB P1027 SUPO 722 REV B BY CUSTOM EQUIPMENT LLC 22 ...

Page 23: ...ALE 1 1 DO NOT SCALE DRAWING ON THAT IT WILL BE KEPT CONFIDENTIAL AND USED ONLY FOR THE PURPOSE FOR WHICH IT IS LOANED SPEC MATL Wiring Diagram DRAWING WD 144 21 075 50 REV DESCRIPTION OF CHANGE DATE REV BY B 5 COND MAIN CBL WAS 4 COND 08 01 2017 GLH ECO 2017 3153B SHEET 1 OF 1 WEIGHT APPROX 0 00 LB B SECTION 5 WIRING DIAGRAMS MAINTENANCE TROUBLESHOOTING HB P827 HB P1027 SUPO 722 REV B BY CUSTOM E...

Page 24: ...SECTION 6 TROUBLE SHOOTING FLOWCHARTS 6 1 TROUBLESHOOTING FLOWCHART POWER Troubleshooting Step 1 Main Power MAINTENANCE TROUBLESHOOTING HB P827 HB P1027 SUPO 722 REV B BY CUSTOM EQUIPMENT LLC 24 ...

Page 25: ...SECTION 6 TROUBLE SHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB P827 HB P1027 SUPO 722 REV B BY CUSTOM EQUIPMENT LLC 25 ...

Page 26: ...SECTION 6 TROUBLE SHOOTING FLOWCHARTS 6 2 TROUBLESHOOTING FLOWCHART ELEVATING Troubleshooting Step 2A Elevating MAINTENANCE TROUBLESHOOTING HB P827 HB P1027 SUPO 722 REV B BY CUSTOM EQUIPMENT LLC 26 ...

Page 27: ...SECTION 6 TROUBLE SHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB P827 HB P1027 SUPO 722 REV B BY CUSTOM EQUIPMENT LLC 27 ...

Page 28: ...SECTION 6 TROUBLE SHOOTING FLOWCHARTS 6 3 TROUBLESHOOTING FLOWCHART LOWERING Troubleshooting Step 2B Lowering MAINTENANCE TROUBLESHOOTING HB P827 HB P1027 SUPO 722 REV B BY CUSTOM EQUIPMENT LLC 28 ...

Page 29: ...SECTION 6 TROUBLE SHOOTING FLOWCHARTS MAINTENANCE TROUBLESHOOTING HB P827 HB P1027 SUPO 722 REV B BY CUSTOM EQUIPMENT LLC 29 ...

Page 30: ... are model serial number or manufacture date specific Contact your dealer for replacement part availability and pricing Description Part Number Notes BRAKE SPRNG HARD 690 BUBBLE LEVEL HARD 086 BUTTON PUSH GREEN ELEC 602 KIT BUTTON PUSH PULL RED E STOP ELEC 071 KIT CONTACT BLOCK NC ELEC 072 CONTACT BLOCK NO ELEC 603 DECAL KIT HB P1027 144 21 007 52 K DECAL KIT HB P827 144 21 007 50 K GATE SPRING HA...

Page 31: ...Number Notes SWIVEL CASTER ASSELMLY WHEE 713 5 KIT Swivel TERMINAL BOOT BLACK ELEC 634D UPR CTL ASM HB P827 1027 144 21 075 50 WHL 8X2 WHEE 706 KIT MAINTENANCE TROUBLESHOOTING HB P827 HB P1027 SUPO 722 REV B BY CUSTOM EQUIPMENT LLC 31 ...

Page 32: ...ompatible equipment or software Damage resulting from or caused by improper maintenance improper handling or storage improper use abuse neglect operation beyond rated capacity or operation after discovery of defective or worn parts Any part component or assembly altered or modified in any way not approved in writing by the Company Damage to any equipment or parts not manufactured by the Company an...

Page 33: ... Warranty as the Maximum Labor Amount Current versions of the Company s FSR and Flat Rate Guides are incorporated by reference into this Limited Warranty For a current copy of the Company s FSR and Flat Rate Guides Buyer should contact the Company at 1 866 334 0756 Buyer shall be responsible for any costs or fees due to the authorized dealer in excess of the Maximum Labor Amount DISCLAIMER OF OTHE...

Page 34: ...SECTION 9 INSPECTION REPAIR LOG Date Comments MAINTENANCE TROUBLESHOOTING HB P827 HB P1027 SUPO 722 REV B BY CUSTOM EQUIPMENT LLC 34 ...

Page 35: ...SECTION 9 INSPECTION REPAIR LOG Date Comments MAINTENANCE TROUBLESHOOTING HB P827 HB P1027 SUPO 722 REV B BY CUSTOM EQUIPMENT LLC 35 ...

Page 36: ...ent LLC 2647 Highway 175 Richfield WI 53076 U S A Tel 1 262 644 1300 Fax 1 262 644 1320 www hybridlifts com service customequipmentlifts com Hy Brid Lifts is a trademark of Custom Equipment LLC These machines comply with ANSI SIA A92 6 Revision Date June 2017 Printed in the U S A BY CUSTOM EQUIPMENT LLC ...

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