HVAC Partners R2A3 Installation Instructions Manual Download Page 8

INSTALLATION INSTRUCTIONS

R

22 Split System Air Conditioner

8

421 01 5203 02

Specifications subject to change without notice.

Figure 10

Typical Thermostat Connections

24 VAC HOT

24 VAC COM

R

C

G

W/W1

Y/Y2

R

C

C

THERMOSTAT

FURNACE

Y

G

W

HEAT STAGE 1

COOL STAGE 1

INDOOR FAN

AIR CONDITIONER

24 VAC HOT

24 VAC COM

R

C

G

W/W1

Y/Y2

R

C

C

THERMOSTAT

FAN COIL

Y

G

W2

HEAT STAGE 1

COOL STAGE 1

INDOOR FAN

AIR CONDITIONER

START

UP PROCEDURE

1. Set indoor thermostat selector switch to OFF.
2. Turn ON all electrical disconnect devices.
3. If unit has a crankcase heater, energize the heater

and wait 24 hours before proceeding.

4. Set indoor thermostat at desired temperature.  Be

sure setpoint is below indoor ambient temperature

or thermostat will not call for cooling.

5. Set indoor thermostat selector switch to COOL.

Operate unit for minimum 15 minutes, then check

system refrigerant charge.

REFRIGERANT CHARGE

Outdoor units are shipped with a refrigerant charge to

match a specific indoor coil and 15 feet (4.6m) of

refrigerant line. If shorter or longer refrigerant lines or a

different indoor coil are used, the charge will have to be

adjusted.
For different line lengths, add or remove charge based on

0.6 ounces (17g) charge per foot (305mm) of difference.

For example, a 25 foot (7.6m) line set is 10 feet (3m)

longer than the specified 15 feet (4.6m). Add 0.6 ounces

(17g) charge for each of the extra 10 feet (3m):
10 x 0.6 = 6.0 ounces additional charge
(3m x 17g = 51g additional charge)
This outdoor unit is designed for use only with indoor coils

that utilize a TXV refrigerant metering device. With an

indoor TXV, use the subcooling method to make final

charge adjustments:

NOTE:

 Only use subcooling charging method when

S

 outdoor ambient temperature is between 70

_

F and 100

_

F

   (21

_

C and 38

_

C)

S

 indoor temperature is between 70

_

 and 80

_

F    

  (21

_

C and 27

_

C)

S

 line set is less that 80 feet (24.4m).

1. Operate unit a minimum of 15 minutes before

checking charge.

NOTE:

 If outdoor unit has a 2

speed fan motor,

motor will operate in low speed when outdoor

ambient temperature is below 82

_

F (28

_

C). Pull

one of the yellow low voltage wires off the fan

control and the unit will default to high speed fan for

servicing. Reconnect wire after servicing.

2. Measure liquid service valve pressure by attaching

an accurate gauge to service port.

3. Measure liquid line temperature by attaching an

accurate thermistor type sensor or electronic

thermometer to liquid line near outdoor coil.

4. Refer to unit rating plate for required subcooling

temperature.

5. Refer to Figure 11. Find the required liquid line

temperature where the rating plate subcooling

temperature intersects measured liquid service

valve pressure.

6. If the measured liquid line temperature is higher

than the chart number, add refrigerant to lower the

measured temperature.

NOTE:

 When adding refrigerant, charge in liquid

form, using a flow restricting device, into the

suction port.

If the measured liquid line temperature is lower

than the chart number, reclaim refrigerant to raise

the measured temperature.

Tolerance is 

± 

3

°

F

 (

± 

1.7°C)

.

Summary of Contents for R2A3

Page 1: ...used throughout this manual in the following manner The signal word CAUTION is used throughout this manual in the following manner Signal Words on Product Labeling Signal words are used in combinatio...

Page 2: ...to CLEARANCES section of this document Roof top installation is acceptable providing the roof will support the unit and provisions are made for water drainage and noise vibration dampening NOTE Roof...

Page 3: ...HES Check to see that the proper system components are in place especially the indoor coil R 22 outdoor units can only be used with R 22 specific indoor coils If there is a refrigerant mis match consu...

Page 4: ...refrigerant to the atmosphere Recover during system repair or final unit disposal C ROUTING AND SUSPENDING REFRIGERANT LINES Run refrigerant lines as straight and direct as possible avoiding unnecessa...

Page 5: ...EFORE brazing This helps prevent overheating and damage to valve seals refer to Figure 6 Replace valve core when brazing is completed Figure 6 Service Valve VALVE CORE SERVICE VALVE WARNING FIRE HAZAR...

Page 6: ...uum Gauge Response and System Conditions 500 MINUTES 0 1 2 4 6 1000 1500 LEAK IN SYSTEM VACUUM TIGHT TOO WET TIGHT DRY SYSTEM 2000 MICRONS 2500 3000 3500 4000 4500 5000 3 7 5 Triple Evacuation Method...

Page 7: ...r to unit rating plate for minimum circuit ampacity and circuit protection requirements Grounding Permanently ground unit in accordance with the National Electrical Code and local codes or ordinances...

Page 8: ...l charge 3m x 17g 51g additional charge This outdoor unit is designed for use only with indoor coils that utilize a TXV refrigerant metering device With an indoor TXV use the subcooling method to make...

Page 9: ...wer motor When thermostat is satisfied its contacts open de energizing contactor and blower relay Compressor and motors stop NOTE If indoor unit is equipped with a time delay relay circuit the blower...

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