HUSTLER TrimStar 927632 Owner'S Manual Download Page 21

WARNING:  

Keep your machine clean and

remove any deposits of trash and clippings,
which can cause engine fires as well as excessive
belt wear.  

Clear away heavy build-up of grease, oil and dirt,

especially in the engine area; minute dust particle are
abrasive to close-tolerance engines.

Daily inspect 

mower for grass clippings and wire and

string tangles.  The underside of the mower deck will collect
a build-up of grass clippings and dirt, especially when grass
is wet or has high moisture content.  This build-up will
harden, restricting blade and air movement and will
probably show a poorer quality of cutting.  Therefore it
should be removed routinely.

To do this it will be necessary to raise and block the deck

in the full up position and scrape the build-up from
underneath.

Some repairs require the assistance of a trained service

mechanic and should not be attempted by unskilled
personnel.  Consult your Hustler service center when
assistance is needed.

Description of deck operation

The blades are indirectly driven by the engine through a

V-belt drive system.  The V-belt drives a pulley located on
top of spindle housing assemblies.  The pulleys drive 1”
spindle shafts.  A blade is affixed to each spindle shaft by a
5/8” bolt.

Tires

It is important for level mowing that the tires have the

same amount of air pressure.  The recommended pressure
are:

Drive wheels..................................................12 psi

Solid fill tires are not recommended

for Hustler turf

equipment.  On any machine, with solid filled tires, the
warranty claim will be denied.

Lubrication

The idler arm(s), casterwheels, caster pivots and drive

wheels require lubrication daily.  The transmission couplers
requires lubrication every 50 hours or weekly whichever
comes first. The clutch bell crank and brake arm pivots
require lubrication after every 100 hours of use or annually,
whichever occurs first  

NOTE: 

The Peerless transmission is “LIFETIME

LUBRICATED”.  No service is required.

Fuel system

WARNING: 

Observe usual fuel handling

precautions; do not smoke while refueling, do not
fill tank with engine running or while engine is
hot; allow engine to cool before storing machine
inside a building, keep fuel away from open
flame or spark and store machine away from

open flame or spark if there is fuel in the tank.
Read and observe safety precautions at front of
this manual.

The 5.0 U.S. gallon (18.9 liter) fuel tank is located

behind the engine.  Fig. 4-2

Use regular unleaded gasoline with an octane rating of 87

or higher.

The fuel filter is installed in the fuel line between fuel

tank and engine fuel pump.  Replace filter annually or after
every 500 hours of operation, whichever occurs first.  Fig. 4-
3

When replacing the fuel filter, check the fuel line hoses

and fuel shut-off valve grommet for any cracks or leaks.
Replace as needed.

A fuel shut-off valve is located on the underneath side of

the fuel tank.  Close this valve to prevent fuel flow to the
engine. 

Engine oil and filter

Check engine oil daily and after every 4 hours of

operation.  Tractor must  be setting level when checking oil.
Refer to engine manual and maintenance schedule for oil
recommendation and capacities.

Change the engine oil and filter after the first 8 hours of

102780  6/05

4-3

Figure 4-3

Fuel

filter

Figure 4-2

Fuel
tank

Summary of Contents for TrimStar 927632

Page 1: ...Hustler Turf Equipment P O Box 7000 Hesston Kansas 67062 2097 TrimStar Geardrive Owner s Manual 102780 6 05...

Page 2: ...The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm WARNING 102780 6 05...

Page 3: ...ation Sect 1 2 Safety Precautions Sect 2 3 Operation Sect 3 4 Maintenance Sect 4 5 Adjustments Sect 5 6 Troubleshooting Sect 6 7 Storage Sect 7 8 Product Literature Sect 8 9 Technical Specifications S...

Page 4: ......

Page 5: ...strations used were current at the time of printing but subsequent production changes may cause your machine to vary slightly in detail Hustler Turf Equipment reserves the right to redesign and change...

Page 6: ...day limited warranty for rental use and WHO MUST PERFORM THE WARRANTY SERVICE All warranty service will be performed by dealers authorized by Hustler Turf Equipment Service calls and or transportation...

Page 7: ...ts oral or written and all other communications between the parties relating to the subject matter of this agreement No employee of Hustler Turf Equipment or any other party is authorized to make any...

Page 8: ......

Page 9: ...en out of the mowing area and under the watchful care of another responsible adult Be alert and turn the machine off if children enter the area Always operate machine in daylight or with adequate work...

Page 10: ...if a wheel goes over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Use care when approaching blind corners shrubs trees the end of a...

Page 11: ...xercise extreme caution when operating on any slope Specific safety warning decals are located on the equipment near the immediate areas of potential hazards These decals should not be removed or obli...

Page 12: ...r attachment is being used Stay clear of mower blades as long as engine is running Keep a safe distance from machine Keep shields or covers in place while machine is in operation Keep hands away from...

Page 13: ...ge the deck belt IMPORTANT Never engage deck belt with engine running at high rpm or when the deck is under load Belts or deck could be damaged 5 Thumb latches Fig 3 3 the thumb latches have three pos...

Page 14: ...ockwise and pull engine recoil start rope 7 Perform test to make sure safety interlock system is operating properly Refer to Safety interlock system section 8 Allow the engine to idle a few minutes be...

Page 15: ...e the front of the mower to come off of the ground resulting in possible loss of control To increase speed shift the transmission to the next highest gear NOTE Fifth gear is for transporting the machi...

Page 16: ...or reverse position and or the blade engagement lever is in the engaged forward position the engine will stop When operating the TrimStar on slopes the operator should mow traversing the slope The op...

Page 17: ...n unnecessary load on the unit and reduces mowing efficiency WARNING Never direct discharge of material from mower deck towards bystanders WARNING Never operate the mower deck with discharge chute rem...

Page 18: ...102780 6 05 3 6...

Page 19: ...12 14 1 8 8 9 9 14 1 Engine oil fill dipstick 2 Fuel filter 3 Engine air cleaner 4 Engine oil drain plug 5 Fuel tank 6 Deck switch 7 Engine oil filter 8 Drive tire 9 Casterwheel bearings 10 Discharge...

Page 20: ...ng belt always keep belt covers on mower for safety as well as cleanliness WARNING When possible clean under mower using a stick or similar instrument making sure that no part of the body especially a...

Page 21: ...ication The idler arm s casterwheels caster pivots and drive wheels require lubrication daily The transmission couplers requires lubrication every 50 hours or weekly whichever comes first The clutch b...

Page 22: ...y Inspect the belt pulley grooves and flanges for wear A new belt or one in good condition should never run against the bottom of the groove Replace the pulley when this is the case otherwise belt wil...

Page 23: ...e spindle bolts which have stripped worn or undercut threads Torque bolts to 118 foot pounds when reinstalling blades WARNING When mounting blades rotate them after installation to ensure blade tips d...

Page 24: ...ade Edge Replace Cutting Edge Straight Blade Edge End view of blades comparing twisted and straighten blades Cutting Plane Cutting Edge Warped Blade Replace Straight Blade Comparison of Warped and Str...

Page 25: ...ated in an enclosed area Read and observe safety warnings in front of manual Your TrimStar was adjusted before it left the factory and was checked during predelivery setup However after start up and c...

Page 26: ...102780 6 05 5 2...

Page 27: ...them from your dealer 4 Thoroughly lubricate machine according to lubrication instructions 5 Block tractor up so weight is off tires NOTE Do not deflate tires 6 Perform separate engine preparation as...

Page 28: ......

Page 29: ...er to the TrimStar Parts Manual Hustler P N 102939 Engine information The TrimStar uses a Kawasaki 13hp 15hp or 17hp engine Primary source of information is the engine operator s manual which is inclu...

Page 30: ......

Page 31: ...ball bearings BELT DRIVE transmission 5 speed Peerless w reverse assist 9 spline couplers belts 2 A sectioned cogged matched V belts per wheel steering pistol grip hand controls operator presence con...

Page 32: ......

Page 33: ...m 4 3 General engine maintenance 4 4 Lubrication 4 3 Maintenance introduction 4 2 Model and serial number 1 1 PAGE Moving unit with stalled engine 3 3 Mower blade maintenance 4 4 Mower blade removal 4...

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